Rubber calender for building material production
By setting up a deodorizing component in the rubber calender, the problem of odor generated during the rubber heating is solved, and the effective removal of rubber odor is achieved and the health of staff is protected.
Patent Information
- Application Number
- CN202421034085.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Rubber may need to be heated during depressing, resulting in odor generation and affecting the health of the staff.
A rubber calender for building materials production is designed, which contains deodorization components, including air intake box, treatment box, placement box, mini diaphragm pump and atomization spray head. The rubber odor is brought into use through the exhaust fan, connecting pipe and spray pipe system. The suction treatment box is used to deodorize with rubber deodorant, and the secondary purification is carried out through the atomizing spray head.
Effectively removes the odor generated by rubber depression, prevents irritating gases from floating in the working environment, and protects the health of staff.
Smart Images

Figure CN222511970U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber calenders, in particular to a rubber calender for producing building materials. Background Art
[0002] After the completion of a construction project, workers may need to renovate the surface and interior of the building. During the renovation, a large number of rubber products may be needed. Most rubber products are made of rubber as raw material. Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce a large deformation under a very small external force. It can return to its original shape after the external force is removed. Rubber is divided into two types: natural rubber and synthetic rubber. Natural rubber is processed by extracting gum from plants such as rubber trees and rubber grass; synthetic rubber is obtained by polymerization of various monomers. Rubber is plasticized, mixed, calendered or extruded to form rubber sheets. In the rubber molding process, a rubber calender is needed to process the rubber. Calendering refers to the process of making the mixed rubber into a film on a calender or making a semi-finished tape with a skeleton material. It includes operations such as sheeting, lamination, molding and gluing of textiles.
[0003] For example, the Chinese patent with publication number CN205310646U proposes a rubber calender, which changes the shape and even the pattern of the calendered rubber by clamping the tube with a column on the roller fan. The heating tube on the bottom plate of the calender can heat the machine and transfer it to the heat pipe through the heat conductive sheet, and the heat pipe can spread the heat around the rubber to make the temperature more constant. The roller is connected to the guide column, which makes the roller easy to disassemble and replace, and the roller can also clamp the tube, which can prevent the mold from changing the shape of the rubber during calendering. In addition, the guide column can be adjusted to adjust the position in the adjustment hole to change the thickness of the calendered rubber. In addition, the lubricating oil in the water tank can flow along the frame to between the rollers, which can prevent the lubricating oil from being left everywhere. However, in this solution, since a rubber calender is required for calendering the rubber, the rubber may need to be heated during calendering, and a pungent odor may be generated after the temperature of the rubber rises. The odor of the rubber then floats in the working environment of the rubber calendering, which may affect the health of the workers.
[0004] For example, the Chinese patent with publication number CN218314799U proposes a rubber calender for the production of building materials. This patent utilizes the heat transfer channel and the spiral groove provided in the constant temperature roller. When in use, the oil flow can be quickly passed through the heat transfer channel and the spiral groove through the constant temperature oil tank, so as to achieve the effect of quickly adjusting the temperature of the constant temperature roller. The appropriate temperature can make the roller have a good calendering effect when calendering rubber materials of different materials. It can also prevent the roller from sticking to the rubber material when the temperature is too low, causing the rubber material to break and other undesirable phenomena, thereby affecting the calendering effect. However, in this scheme, since a rubber calender needs to be used when calendering the rubber, the rubber may need to be heated when calendering, and a pungent odor may be generated after the temperature of the rubber rises. Then the odor of the rubber floats in the working environment of the rubber calendering, which may affect the health of the staff. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a rubber calender for the production of building materials, which solves the problem that a rubber calender needs to be used when calendering rubber, and the rubber may need to be heated when calendering, and a pungent odor may be generated after the temperature of the rubber rises. The odor of the rubber then floats in the working environment of the rubber calendering, which may affect the health of the workers.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions:
[0007] A rubber calender for producing building materials, comprising a rubber calender body, a PLC controller fixedly installed on one side of the rubber calender body, an air intake box fixedly installed on one side of the rubber calender body, a treatment box fixedly installed on one side of the air intake box; a deodorization component, arranged on the top surface of the treatment box, for deodorizing the peculiar smell of rubber, the deodorization component comprising: a placement box, the placement box fixedly installed on the top surface of the treatment box, air intake holes are respectively opened on both sides of the air intake box, air intake pipes are respectively fixedly installed on both sides of the air intake box, an exhaust fan is fixedly sleeved on the inner circular wall surface of the air intake hole, the exhaust fan is electrically connected to the PLC controller, two circular through holes are opened on one side of the air intake box, a connecting pipe is fixedly sleeved on the inner circular wall surface of the circular through hole, and one side of the treatment box Two connecting holes are provided, the connecting pipes are fixedly sleeved with the connecting holes, a micro diaphragm pump is fixedly installed on the top surface of the processing box, a circular through hole is provided on one side of the placement box, a water outlet pipe is fixedly sleeved on the inner circular wall of the circular through hole, a fixing hole is provided on the top surface of the processing box, a water inlet pipe is fixedly sleeved on the inner circular wall of the fixing hole, the water inlet pipe is fixedly sleeved with the water outlet of the micro diaphragm pump, the water outlet pipe is fixedly sleeved with the water inlet of the micro diaphragm pump, a spray pipe is fixedly installed inside the processing box, a water inlet hole is provided on the outer circular wall of the spray pipe, the water inlet pipe is fixedly sleeved with the water inlet hole, a plurality of water spray holes are provided on the outer circular wall of the spray pipe, an atomizing nozzle is fixedly sleeved on the inner circular wall of the water spray hole, and the micro diaphragm pump is electrically connected to the PLC controller.
[0008] In order to perform secondary purification treatment on the rubber odor, as a rubber calender for building material production of the utility model, it is preferred that an exhaust hole is opened on one side of the processing box, the inner circular wall surface of the exhaust hole is fixedly sleeved with a solenoid valve, the outer circular wall surface of the solenoid valve is fixedly sleeved with a purification pipe, and the solenoid valve is electrically connected to the PLC controller.
[0009] In order to facilitate the staff to replace adsorbents such as activated carbon, as a rubber calender for building material production of the utility model, it is better that the inner circular wall of the purification pipe is fixedly sleeved with a blocking net, the inner circular wall of the purification pipe is threaded, the inner circular wall of the purification pipe is threadedly connected to a mounting pipe, the outer circular wall of the mounting pipe is threaded, and the inner circular wall of the mounting pipe is fixedly sleeved with a filter net.
[0010] In order to facilitate the guidance of wind force and prevent rubber odor from entering the interior of the connecting pipe smoothly, as a rubber calender for building material production of the utility model, preferably, a guide block is fixedly installed inside the air intake box.
[0011] In order to inject the rubber deodorant into the storage box, as a rubber calender for building material production of the utility model, preferably, the top surface of the storage box is provided with a water injection hole, and the inner circular wall surface of the water injection hole is movably sleeved with a sealing block.
[0012] In order to discharge the rubber deodorant inside the treatment box, as a rubber calender for building material production of the utility model, it is preferred that a drainage hole is opened on one side of the treatment box, the inner circular wall surface of the drainage hole is threaded, the inner circular wall surface of the drainage hole is threadedly connected to a sealing cover, and the outer circular wall surface of the sealing cover is threaded.
[0013] In order to power the PLC controller, the exhaust fan, the micro diaphragm pump and the solenoid valve, as a rubber calender for building material production of the utility model, preferably, a battery is fixedly installed on one side of the rubber calender body, the battery is electrically connected to the PLC controller, the battery is electrically connected to the exhaust fan, the battery is electrically connected to the micro diaphragm pump, and the battery is electrically connected to the solenoid valve.
[0014] In summary, the utility model mainly has the following beneficial effects:
[0015] The rubber calender body, air intake box, air intake hole, air intake pipe, exhaust fan, connecting pipe, processing box, placement box, connecting hole, micro diaphragm pump, water outlet pipe, fixing hole, water inlet pipe, spray pipe, water spray hole, water inlet hole and atomizing nozzle are used in coordination with each other, so as to facilitate the removal of odor generated during rubber calendering and prevent the irritating odor of rubber from floating in the working environment and affecting the health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a schematic diagram of the air intake box structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the placement box of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the processing box of the utility model;
[0020] Figure 5 It is a schematic diagram of the spray pipe structure of the utility model;
[0021] Figure 6 It is a schematic diagram of the purification tube structure of the utility model.
[0022] Figure numerals: 1. rubber calender body; 2. battery; 3. air inlet box; 4. air inlet hole; 5. air inlet pipe; 6. drain hole; 7. exhaust fan; 8. sealing block; 9. connecting pipe; 10. processing box; 11. placement box; 12. connecting hole; 13. micro diaphragm pump; 14. sealing cover; 15. water outlet pipe; 16. fixing hole; 17. water inlet pipe; 18. spray pipe; 19. water spray hole; 20. water inlet hole; 21. atomizing nozzle; 22. exhaust hole; 23. solenoid valve; 24. purification pipe; 25. blocking net; 26. installation pipe; 27. filter net; 28. guide block; 29. water injection hole. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5A rubber calender for producing building materials, comprising a rubber calender body 1, a PLC controller is fixedly installed on one side of the rubber calender body 1, the model of the rubber calender body 1 is XY2l300x700, an air intake box 3 is fixedly installed on one side of the rubber calender body 1, a processing box 10 is fixedly installed on one side of the air intake box 3, a deodorizing component is arranged on the top surface of the processing box 10 for deodorizing the peculiar smell of rubber, the deodorizing component comprises a placement box 11, the placement box 11 is fixedly installed on the top surface of the processing box 10, air intake holes 4 are respectively opened on both sides of the air intake box 3, air intake pipes 5 are fixedly installed on both sides of the air intake box 3, and the inner circular wall surface of the air intake hole 4 is fixedly sleeved with The exhaust fan 7 is electrically connected to the PLC controller. Two circular through holes are provided on one side of the air inlet box 3. The inner wall of the circular through holes is fixedly sleeved with a connecting pipe 9. Two connecting holes 12 are provided on one side of the treatment box 10. The connecting pipe 9 is fixedly sleeved with the connecting hole 12. A micro diaphragm pump 13 is fixedly installed on the top surface of the treatment box 10. A circular through hole is provided on one side of the placement box 11. A water outlet pipe 15 is fixedly sleeved on the inner wall of the circular through hole. A fixing hole 16 is provided on the top surface of the treatment box 10. A water inlet pipe 17 is fixedly sleeved on the inner wall of the fixing hole 16. The water inlet pipe 17 is fixedly sleeved with the water outlet of the micro diaphragm pump 13. The water outlet pipe 15 is fixedly sleeved with the water inlet of the micro diaphragm pump 13. The nozzle is fixedly connected, a spray pipe 18 is fixedly installed inside the treatment box 10, a water inlet hole 20 is provided on the outer wall of the spray pipe 18, the water inlet pipe 17 is fixedly connected with the water inlet hole 20, a plurality of water spray holes 19 are provided on the outer wall of the spray pipe 18, an atomizing nozzle 21 is fixedly connected on the inner wall of the water spray hole 19, the micro diaphragm pump 13 is electrically connected to the PLC controller, through the set air inlet pipe 5, when the staff uses the rubber calender body 1 to calender the rubber, it may be necessary to increase the temperature of the rubber, at this time the rubber may produce odor, and then the staff starts the exhaust fan 7 by using the PLC controller, and then the wind generated by the exhaust fan 7 will pass through the air inlet pipe 5 to blow the rubber The odor of the glue is sucked into the air intake box 3, and then the odor of the rubber will enter the processing box 10 through the connecting pipe 9. Before that, the staff puts a rubber deodorizer into the placement box 11. When the rubber odor enters the processing box 10, the staff starts the micro diaphragm pump 13 by using the PLC controller, and then the micro diaphragm pump 13 will extract the rubber deodorizer in the placement box 11 through the outlet pipe 15, and then inject it into the spray pipe 18 through the water inlet pipe 17 and discharge it through the atomizing nozzle 21, so as to remove the odor generated during rubber calendering and prevent the irritating odor of rubber from floating in the working environment and affecting the health of the staff.
[0026] Embodiment 2
[0027] Based on the above embodiment 1, reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 A vent hole 22 is provided on one side of the treatment box 10, a solenoid valve 23 is fixedly sleeved on the inner wall of the vent hole 22, a purification pipe 24 is fixedly sleeved on the outer wall of the solenoid valve 23, the solenoid valve 23 is electrically connected to the PLC controller, through the purification pipe 24, the staff puts activated carbon and other adsorbents in the purification pipe 24, when the rubber odor is processed in the treatment box 10, the staff opens the solenoid valve 23 to allow the rubber odor in the treatment box 10 to enter the purification pipe 24 through the solenoid valve 23, and then the rubber odor is separated from the activated carbon and other adsorbents before being discharged. The adsorbent is in contact with the rubber odor, thereby facilitating secondary purification of the rubber odor. The inner circular wall of the purification tube 24 is fixedly sleeved with a blocking net 25, the inner circular wall of the purification tube 24 is provided with a thread, the inner circular wall of the purification tube 24 is threadedly connected with a mounting tube 26, the outer circular wall of the mounting tube 26 is provided with a thread, and the inner circular wall of the mounting tube 26 is fixedly sleeved with a filter net 27. Through the setting of the mounting tube 26, the staff can drive the filter net 27 to rotate by rotating the mounting tube 26, and the mounting tube 26 can be moved out of the interior of the purification tube 24, thereby facilitating the staff to replace adsorbents such as activated carbon.
[0028] Embodiment 3
[0029] Based on the above embodiment 1 or 2, refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 A guide block 28 is fixedly installed inside the air intake box 3, a water injection hole 29 is opened on the top surface of the placement box 11, and a sealing block 8 is movably sleeved on the inner circular wall of the water injection hole 29, a drainage hole 6 is opened on one side of the processing box 10, and a thread is opened on the inner circular wall of the drainage hole 6, and a sealing cover 14 is threadedly connected to the inner circular wall of the drainage hole 6, and a thread is opened on the outer circular wall of the sealing cover 14, and a battery 2 is fixedly installed on one side of the rubber calender body 1, and the battery 2 is electrically connected to the PLC controller, the battery 2 is electrically connected to the exhaust fan 7, the battery 2 is electrically connected to the micro diaphragm pump 13, and the battery 2 is electrically connected to the solenoid valve 23.
[0030] Working principle: Please refer to Figure 1-Figure 6As shown, through the set air inlet pipe 5, when the staff uses the rubber calender body 1 to calender the rubber, it may be necessary to increase the temperature of the rubber. At this time, the rubber may produce an odor, and then the staff starts the exhaust fan 7 by using the PLC controller, and then the wind generated by the exhaust fan 7 will suck the odor of the rubber into the interior of the air intake box 3 through the air inlet pipe 5, and then the odor of the rubber will enter the interior of the treatment box 10 through the connecting pipe 9. Previously, the staff put a rubber deodorant into the placement box 11. When the odor of the rubber enters the interior of the treatment box 10, the staff starts the micro diaphragm pump 13 by using the PLC controller, and then the micro diaphragm pump 13 will extract the rubber deodorant in the placement box 11 through the water outlet pipe 15, and then inject it into the interior of the spray pipe 18 through the water inlet pipe 17 and discharge it through the atomizing nozzle 21, so as to facilitate the removal of the odor generated during rubber calendering and prevent the irritating odor of rubber from floating in the working environment and affecting the health of the staff.
[0031] Through the purification pipe 24, the staff puts adsorbents such as activated carbon into the purification pipe 24. When the rubber odor is processed inside the processing box 10, the staff opens the solenoid valve 23 to allow the rubber odor inside the processing box 10 to enter the purification pipe 24 through the solenoid valve 23, so that the rubber odor can contact with the adsorbents such as activated carbon before being discharged, thereby facilitating secondary purification of the rubber odor.
[0032] By setting the installation tube 26, the staff can rotate the installation tube 26 to drive the filter screen 27 to rotate, and can move the installation tube 26 out of the purification tube 24, so that the staff can replace the adsorbent such as activated carbon.
[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rubber calender for producing building materials, characterized in that: include: A rubber calender body (1), a PLC controller is fixedly mounted on one side of the rubber calender body (1), an air intake box (3) is fixedly mounted on one side of the rubber calender body (1), and a processing box (10) is fixedly mounted on one side of the air intake box (3); A deodorizing component is arranged on the top surface of the processing box (10) and is used to deodorize the peculiar smell of rubber. The deodorizing component comprises: a placement box (11), the placement box (11) is fixedly mounted on the top surface of the processing box (10), air inlet holes (4) are respectively opened on both sides of the air inlet box (3), air inlet pipes (5) are respectively fixedly mounted on both sides of the air inlet box (3), an exhaust fan (7) is fixedly sleeved on the inner circular wall surface of the air inlet hole (4), and the exhaust fan (7) is electrically connected to the PLC controller, two circular through holes are opened on one side of the air inlet box (3), a connecting pipe (9) is fixedly sleeved on the inner circular wall surface of the circular through hole, two connecting holes (12) are opened on one side of the processing box (10), the connecting pipe (9) is fixedly sleeved on the connecting hole (12), a micro diaphragm pump (13) is fixedly mounted on the top surface of the processing box (10), and the placement box (11) ) is provided with a circular through hole on one side, a water outlet pipe (15) is fixedly sleeved on the inner wall of the circular through hole, a fixing hole (16) is provided on the top surface of the treatment box (10), a water inlet pipe (17) is fixedly sleeved on the inner wall of the fixing hole (16), the water inlet pipe (17) is fixedly sleeved on the water outlet of the micro-diaphragm pump (13), the water outlet pipe (15) is fixedly sleeved on the water inlet of the micro-diaphragm pump (13), the treatment box (10) is provided with a fixing hole (16), a water inlet pipe (17) is fixedly sleeved on the inner wall of the fixing hole (16), the water inlet pipe (17) is fixedly sleeved on the water outlet of the micro-diaphragm pump (13), the water outlet pipe (15) is fixedly sleeved on the water inlet of the micro-diaphragm pump (13), and the treatment box (10) is provided with a fixing hole (16) on the top surface, ... A spray pipe (18) is fixedly installed inside the box (10), a water inlet hole (20) is provided on the outer circular wall of the spray pipe (18), the water inlet pipe (17) is fixedly sleeved with the water inlet hole (20), a plurality of water spray holes (19) are provided on the outer circular wall of the spray pipe (18), an atomizing nozzle (21) is fixedly sleeved on the inner circular wall of the water spray hole (19), and the micro diaphragm pump (13) is electrically connected to the PLC controller.
2. A rubber calender for producing building materials according to claim 1, characterized in that: An exhaust hole (22) is provided on one side of the processing box (10); a solenoid valve (23) is fixedly sleeved on the inner circular wall of the exhaust hole (22); a purification pipe (24) is fixedly sleeved on the outer circular wall of the solenoid valve (23); and the solenoid valve (23) is electrically connected to the PLC controller.
3. A rubber calender for producing building materials according to claim 2, characterized in that: The inner circular wall surface of the purification pipe (24) is fixedly sleeved with a blocking net (25), the inner circular wall surface of the purification pipe (24) is provided with a thread, the inner circular wall surface of the purification pipe (24) is threadedly connected with a mounting pipe (26), the outer circular wall surface of the mounting pipe (26) is provided with a thread, and the inner circular wall surface of the mounting pipe (26) is fixedly sleeved with a filter net (27).
4. The rubber calender for producing building materials according to claim 1, characterized in that: A guide block (28) is fixedly installed inside the air intake box (3).
5. The rubber calender for producing building materials according to claim 1, characterized in that: A water injection hole (29) is provided on the top surface of the placement box (11), and a sealing block (8) is movably sleeved on the inner circular wall surface of the water injection hole (29).
6. The rubber calender for producing building materials according to claim 1, characterized in that: A drainage hole (6) is provided on one side of the processing box (10), the inner circumferential wall surface of the drainage hole (6) is provided with a thread, the inner circumferential wall surface of the drainage hole (6) is threadedly connected to a sealing cover (14), and the outer circumferential wall surface of the sealing cover (14) is provided with a thread.
7. The rubber calender for producing building materials according to claim 2, characterized in that: A battery (2) is fixedly mounted on one side of the rubber calender body (1); the battery (2) is electrically connected to the PLC controller, the battery (2) is electrically connected to the exhaust fan (7), the battery (2) is electrically connected to the micro diaphragm pump (13), and the battery (2) is electrically connected to the solenoid valve (23).
Citation Information
Patent Citations
Rubber calender
CN205310646U
Rubber calender
CN218314799U
Cited By
Heat preservation rubber and plastic plate molding press and thickness control pressing head thereof
CN121973377A