Unpowered sludge dewatering device

By designing a non-powered sludge dewatering device, using the combination of drying box and heat absorption cloth, the existing mobile sludge dewatering equipment has high energy consumption and is not suitable for small sewage plant stations, and the energy of sludge dewatering is realized Saving and easy to run.

CN222512868UActive Publication Date: 2025-02-21SOUTH VENTURE TIANJIN TECH DEV CO LTD
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Patent Information

Application Number
CN202420207440.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2025-02-21
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

The existing mobile sludge dewatering equipment consumes high energy, has a large operating cost and environmental burden, and is not suitable for a single small sewage plant station, which increases transportation costs and operational risks.

Method used

Design a non-powered sludge dewatering device, using a drying box and an absorbing cloth. After the sludge passes through the filter, it absorbs sunlight and heat energy through the heat absorbing cloth in the drying box, so as to realize the evaporation and dehydration process of sludge moisture without additional Electricity or heat source.

Benefits of technology

It realizes energy saving in the sludge dehydration process, simplifies the operation process, reduces labor costs and operation risks, is suitable for single small sewage plant stations, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an unpowered sludge dewatering device which comprises a drying box, the inner surface of the drying box is fixedly connected with a filter screen, the lower surface of the drying box is provided with a water outlet, the side surface of the drying box is fixedly connected with a sludge inlet assembly, the upper surface of the drying box is fixedly connected with a cloth collecting device, and the cloth collecting device is provided with a water outlet. The side surface of the cloth collecting device is movably connected with heat absorption cloth, the other end of the heat absorption cloth is fixedly connected with a cloth releasing device, through the components, the evaporation and dehydration process of moisture in sludge can be accelerated, and due to the adoption of an unpowered design, energy can be saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge dehydration devices, in particular to a non-powered sludge dehydration device. Background Art

[0002] Generally, large and medium-sized sewage treatment plants are equipped with fixed mechanical sludge dewatering equipment rooms, while it is not very appropriate for small sewage treatment plants to be equipped with fixed mechanical sludge dewatering equipment rooms. Most small sewage treatment plants are currently equipped with mobile sludge dewatering equipment. The existing mobile sludge dewatering equipment mostly uses small mechanical dewatering equipment placed on a mobile vehicle. The equipment needs to be equipped with a mobile power supply, which has high energy consumption. This will increase the operating cost of the equipment and will also cause a certain burden on the environment. It also requires manual care to ensure the normal operation of the equipment, which will increase labor costs and increase operational risks and safety hazards. On the one hand, this mobile dewatering equipment is only suitable for sewage operating units that jointly manage multiple sewage stations, and is not suitable for a single small sewage treatment plant. On the other hand, the mobile vehicle needs to travel between the stations, which increases the transportation cost. Therefore, it is very necessary to design a low-cost, unpowered sludge dewatering device. Utility Model Content

[0003] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a non-powered sludge dehydration device. After the sludge enters the drying box, most of the sewage is filtered out by the filter screen, and then the heat-absorbing cloth is used to absorb the heat energy of the sun to increase the temperature inside the drying box. This can accelerate the evaporation and dehydration process of the water in the sludge. Moreover, due to the non-powered design, the sludge drying process can be carried out without the need for additional electricity or heat source supply, thereby saving energy. In addition, the operation process is relatively simple and does not require complicated operation and maintenance. The heat-absorbing cloth can be automatically covered on the top of the drying box or put away through the cloth collecting device and the cloth releasing device. No human intervention is required, which saves human resources and operation time. Automated operation can improve work efficiency and reduce the possibility of human errors and operational errors.

[0004] The utility model also provides the above-mentioned unpowered sludge dewatering device, comprising: a drying box, the inner surface of the drying box is fixedly connected with a filter screen, the lower surface of the drying box is provided with a drain port, the side surface of the drying box is fixedly connected with a mud inlet assembly, the upper surface of the drying box is fixedly connected with a cloth collecting device, the side surface of the cloth collecting device is movably connected with a heat-absorbing cloth, and the other end of the heat-absorbing cloth is fixedly connected with a cloth releasing device. Through the above components, the evaporation of water in the sludge and the dehydration process can be accelerated, and due to the unpowered design, energy can be saved.

[0005] According to the unpowered sludge dewatering device described in the utility model, the mud inlet assembly is composed of a shunt pipe, a mud inlet pipe, an interface flange and a quick connector. The shunt pipe is fixedly connected to the side surface of the drying box, the mud inlet pipe is fixedly connected to the side surface of the shunt pipe, the interface flange is fixedly connected to the outer wall of the mud inlet pipe, and the quick connector is fixedly connected to one end of the mud inlet pipe away from the shunt pipe. Through the above components, it is convenient for users to connect the mud inlet pipe, and the sludge can be evenly introduced through the shunt pipe.

[0006] According to the unpowered sludge dewatering device described in the utility model, the cloth collecting device is composed of a placement frame, a cloth rolling roller, and a motor. The placement frame is fixedly connected to the side surface of the drying box, the cloth rolling roller is rotatably connected to the inner surface of the placement frame, the heat-absorbing cloth is movably connected to the side surface of the cloth rolling roller, the motor is fixedly connected to the side surface of the placement frame, and the output end of the motor is fixedly connected to one end of the cloth rolling roller. Through the above components, it is convenient to fold up the heat-absorbing cloth when not in use.

[0007] According to the unpowered sludge dewatering device described in the utility model, the cloth placing device is composed of two slide rails, two pulleys, a connecting rod, a slide groove, and a motor 2. The two slide rails are fixedly connected to the two sides of the upper surface of the drying box, the two pulleys are slidably connected to the opposite inner surfaces of the slide rails, the connecting rod is rotatably connected between the two pulleys, the other end of the heat-absorbing cloth is fixedly connected to the side surface of the connecting rod, the slide groove is arranged on the side of any slide rail away from the pulley, the motor 2 is slidably connected to the inner surface of the slide groove, and the output end of the motor 2 is fixedly connected to the side surface of the pulley. Through the above components, it is convenient to open the heat-absorbing cloth when in use.

[0008] According to the unpowered sludge dewatering device described in the utility model, a water level window is provided on the side surface of the drying box, and scale lines are provided on the water level window. Through the above components, it is convenient to check the internal water level status.

[0009] According to the unpowered sludge dewatering device described in the utility model, a guide pipe is fixedly connected to the lower surface of the drying box, and the guide pipe is connected to the drain port. Through the above components, it is convenient to discharge the internal sewage.

[0010] According to the unpowered sludge dewatering device described in the utility model, the side surface of the guide pipe is fixedly connected to a drain pipe, and the outer wall of the drain pipe is fixedly connected to an interface flange 2, and the above components are used to facilitate the connection of the drain pipe.

[0011] According to the unpowered sludge dewatering device described in the utility model, the lower surface of the drying box is fixedly connected to a support frame, and the side surface of the support frame is fixedly connected to a reinforcement rod. Through the above components, the drying box can be easily lifted for user use.

[0012] Beneficial Effects

[0013] 1. Compared with the existing technology, the unpowered sludge dehydration device, after the sludge enters the drying box, most of the sewage is filtered out through the filter, and then the heat-absorbing cloth is used to absorb the heat energy of the sun to increase the temperature inside the drying box, which can accelerate the evaporation and dehydration process of the water in the sludge. And because of the unpowered design, no additional electricity or heat source is required for sludge drying, so energy can be saved. In addition, the operation process is relatively simple and does not require complicated operation and maintenance.

[0014] 2. Compared with the prior art, the unpowered sludge dewatering device can automatically cover the heat-absorbing cloth on the top of the drying box or put it away through the cloth collecting device and the cloth releasing device, without manual intervention, saving human resources and operation time. Automated operation can improve work efficiency and reduce the possibility of human errors and operational errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 This is a main structural diagram of the unpowered sludge dewatering device of the utility model;

[0017] Figure 2 This is a cross-sectional structural diagram of the unpowered sludge dewatering device of the utility model;

[0018] Figure 3 This is a top view of the structure of the unpowered sludge dewatering device of the utility model;

[0019] Figure 4 It is a bottom view structural diagram of the unpowered sludge dewatering device of the utility model.

[0020] Legend:

[0021] 1. Cloth rolling rod; 2. Placement frame; 3. Motor 1; 4. Motor 2; 5. Diverter pipe; 6. Mud inlet pipe; 7. Interface flange 1; 8. Quick connector; 9. Drying box; 10. Support frame; 11. Reinforcement rod; 12. Heat absorbing cloth; 13. Pulley; 14. Connecting rod; 15. Slide rail; 16. Filter; 17. Graduation line; 18. Water level window; 19. Drain pipe; 20. Interface flange 2; 21. Drain outlet; 22. Guide pipe; 23. Slide chute. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] Reference Figure 1-4 The utility model embodiment is a non-powered sludge dewatering device, which includes: a drying box 9 for storing mud and water therein, a water level window 18 is provided on the side surface of the drying box 9, and a scale line 17 is provided on the water level window 18 for checking the internal water level, a guide pipe 22 is fixedly connected to the lower surface of the drying box 9, and the guide pipe 22 is connected to a drain port 21 for discharging sewage, a drain pipe 19 is fixedly connected to the side surface of the guide pipe 22, and an interface flange 20 is fixedly connected to the outer wall of the drain pipe 19 for connecting the drain pipe, a support frame 10 is fixedly connected to the lower surface of the drying box 9, and a reinforcement rod 11 is fixedly connected to the side surface of the support frame 10 for lifting the drying box, a filter screen 16 is fixedly connected to the inner surface of the drying box 9 for separating mud and water, and a drain port 21 is provided on the lower surface of the drying box 9 for discharging sewage.

[0024] A mud inlet assembly is fixedly connected to the side surface of the drying box 9, and the mud inlet assembly is composed of a shunt pipe 5, a mud inlet pipe 6, an interface flange 7, and a quick connector 8. The shunt pipe 5 is fixedly connected to the side surface of the drying box 9, the mud inlet pipe 6 is fixedly connected to the side surface of the shunt pipe 5, the interface flange 7 is fixedly connected to the outer wall of the mud inlet pipe 6, and the quick connector 8 is fixedly connected to the end of the mud inlet pipe 6 away from the shunt pipe 5, which is used to add sludge into the interior of the drying box. A cloth collecting device is fixedly connected to the upper surface of the drying box 9, and the cloth collecting device is composed of a placement rack 2, a cloth rolling roller 1, and a motor 3. The placement rack 2 is fixedly connected to the side surface of the drying box 9, and the cloth rolling roller 1 is rotatably connected to the inner surface of the placement rack 2. The heat absorbing cloth 12 is movably connected to the side surface of the cloth rolling roller 1. The motor 3 is fixedly connected to the side surface of the placement rack 2, and the output end of the motor 3 is fixedly connected to one end of the cloth rolling roller 1, which is used to roll up the heat absorbing cloth when not in use.

[0025] The side surface of the cloth collecting device is movably connected with a heat-absorbing cloth 12, which is used to absorb heat, so that the temperature in the box is increased to dry the internal sludge. The other end of the heat-absorbing cloth 12 is fixedly connected with a cloth placing device, which is composed of two slide rails 15, two pulleys 13, a connecting rod 14, a slide groove 23, and a motor 24. The two slide rails 15 are fixedly connected to both sides of the upper surface of the drying box 9, and the two pulleys 13 are slidably connected to the opposite inner surfaces of the slide rails 15. The connecting rod 14 is rotatably connected between the two pulleys 13. The other end of the heat-absorbing cloth 12 is fixedly connected to the side surface of the connecting rod 14, and the slide groove 23 is set on the side of any slide rail 15 away from the pulley 13. The motor 24 is slidably connected to the inner surface of the slide groove 23, and the output end of the motor 24 is fixedly connected to the side surface of the pulley 13, which is used to open the heat-absorbing cloth when in use.

[0026] Working principle: When in use, connect the pipe at the quick connector 8 on the mud inlet pipe 6, so that the sludge enters the interior of the drying box 9 through the mud inlet pipe 6. When entering, the sludge is diverted by the diversion pipe 5 so that it can enter the drying box 9 evenly. The sludge first passes through the filter 16 inside the drying box 9 to filter out a large amount of sewage. The sewage flows into the guide pipe 22 from the drain port 21 at the bottom of the drying box 9, and then is discharged through the drain pipe 19. Later, the pulley 13 is driven by the motor 24 to move on the slide rail 15, so that the connecting rod 14 can drive the heat-absorbing cloth 12 to cover the drying box 9. The heat-absorbing cloth 12 can absorb solar heat to heat up the interior of the drying box 9 to dry the sludge.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A non-powered sludge dewatering device, characterized in that: include: A drying box (9), wherein a filter screen (16) is fixedly connected to the inner surface of the drying box (9), a drain port (21) is provided on the lower surface of the drying box (9), a mud inlet assembly is fixedly connected to the side surface of the drying box (9), a cloth collecting device is fixedly connected to the upper surface of the drying box (9), the side surface of the cloth collecting device is movably connected to a heat absorbing cloth (12), and the other end of the heat absorbing cloth (12) is fixedly connected to a cloth releasing device.

2. The unpowered sludge dewatering device according to claim 1, characterized in that: The mud inlet assembly is composed of a shunt pipe (5), a mud inlet pipe (6), an interface flange (7), and a quick connector (8). The shunt pipe (5) is fixedly connected to the side surface of the drying box (9), the mud inlet pipe (6) is fixedly connected to the side surface of the shunt pipe (5), the interface flange (7) is fixedly connected to the outer wall of the mud inlet pipe (6), and the quick connector (8) is fixedly connected to one end of the mud inlet pipe (6) away from the shunt pipe (5).

3. The unpowered sludge dewatering device according to claim 1, characterized in that: The cloth collecting device is composed of a placement frame (2), a cloth rolling roller (1), and a motor (3); the placement frame (2) is fixedly connected to the side surface of the drying box (9); the cloth rolling roller (1) is rotatably connected to the inner surface of the placement frame (2); the heat-absorbing cloth (12) is movably connected to the side surface of the cloth rolling roller (1); the motor (3) is fixedly connected to the side surface of the placement frame (2); and the output end of the motor (3) is fixedly connected to one end of the cloth rolling roller (1).

4. The unpowered sludge dewatering device according to claim 1, characterized in that: The cloth placing device is composed of two slide rails (15), two pulleys (13), a connecting rod (14), a slide groove (23), and a second motor (4). The two slide rails (15) are fixedly connected to the two sides of the upper surface of the drying box (9), the two pulleys (13) are slidably connected to the opposite inner surfaces of the slide rails (15), the connecting rod (14) is rotatably connected between the two pulleys (13), the other end of the heat absorbing cloth (12) is fixedly connected to the side surface of the connecting rod (14), the slide groove (23) is arranged on the side of any slide rail (15) away from the pulley (13), the second motor (4) is slidably connected to the inner surface of the slide groove (23), and the output end of the second motor (4) is fixedly connected to the side surface of the pulley (13).

5. The unpowered sludge dewatering device according to claim 1, characterized in that: A water level window (18) is provided on the side surface of the drying box (9), and a scale line (17) is provided on the water level window (18).

6. The unpowered sludge dewatering device according to claim 1, characterized in that: A flow guide pipe (22) is fixedly connected to the lower surface of the drying box (9), and the flow guide pipe (22) is communicated with the drain port (21).

7. The unpowered sludge dewatering device according to claim 6, characterized in that: The side surface of the flow guide pipe (22) is fixedly connected to a drainage pipe (19), and the outer wall of the drainage pipe (19) is fixedly connected to an interface flange 2 (20).

8. The unpowered sludge dewatering device according to claim 1, characterized in that: The lower surface of the drying box (9) is fixedly connected to a support frame (10), and the side surface of the support frame (10) is fixedly connected to a reinforcement rod (11).