Normalizing mechanism
By designing a regular mechanism and using the limit mechanism to arrange the battery box linearly, the collision and quality problems caused by the random transportation of the battery box on the assembly line are solved, and the protection of the battery box and the orderly processing of the next process are realized.
Patent Information
- Application Number
- CN202421401482.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-18
AI Technical Summary
In the prior art, random transport of the battery box on the assembly line is prone to collision with the machine, resulting in scratches and quality impacts, and at the same time, random arrangement is not conducive to the orderly development of the next process.
A regular mechanism is designed, including a conveying mechanism, a first limiting mechanism and a second limiting mechanism. The position of the limiting mechanism is adjusted through the power element, so that the battery box is arranged linearly on the conveying mechanism to prevent collision and facilitate the next process. Orderly processing.
By linearly arranging the battery cases, the collision with other components is prevented, the integrity of the battery cases is protected, and the orderly development of the next process is facilitated, improving production efficiency and product quality.
Smart Images

Figure CN222523553U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of battery production technology, and in particular to a regularization mechanism. Background Art
[0002] The battery box is the carrier of the battery module of new energy vehicles. It plays a role in protecting the battery and can be regarded as the "skeleton" of the battery. The battery box plays a key role in reinforcing the battery position, reducing external impact and maintaining battery safety. The battery box is generally made of metal materials with good processing plasticity through any kind of die-casting, stamping, or extrusion method.
[0003] In the prior art, with the improvement of automation level, the battery boxes after stamping and forming enter the next process along the assembly line for further processing of the battery boxes. However, the battery boxes randomly transported on the assembly line are prone to collision with assembly line machines, etc., causing scratches on the battery boxes, thereby affecting the quality of the battery boxes. In addition, the randomly arranged battery boxes are not conducive to the orderly development of the next process. Utility Model Content
[0004] In order to improve the regularity of the battery box transportation arrangement and protect the integrity of the battery box, the present application provides a regularization mechanism.
[0005] The present application provides a regular mechanism that adopts the following technical solution:
[0006] A tidying mechanism, characterized in that it includes a conveying mechanism, a first limiting mechanism and a second limiting mechanism for conveying products, the first limiting mechanism and the second limiting mechanism are respectively located on both sides of the conveying mechanism; the first limiting mechanism is at least partially located above the conveying mechanism, and the second limiting mechanism is at least partially located above the conveying mechanism, and the first limiting mechanism and / or the second limiting mechanism are provided with a power part, and the power part can change the position of the first limiting mechanism and / or the second limiting mechanism, so that the first limiting member and the second limiting member can limit and tidy the products on the conveying mechanism.
[0007] By adopting the above technical scheme, when the battery box enters the tidying mechanism, the battery box is conveyed on the conveying mechanism, and the first limiting mechanism and the second limiting mechanism on both sides of the conveying mechanism, or the battery box is limited from both sides toward the conveying mechanism, or the battery box is limited from the first limiting mechanism / the second limiting mechanism unilaterally toward the conveying mechanism, so that the battery box is linearly arranged on the conveying mechanism, thereby preventing the battery box on the conveying mechanism from colliding with other components to destroy the integrity of the battery box, and the battery box arranged linearly and neatly is convenient for entering the next process, and facilitates the orderly development of the next process.
[0008] Preferably, it further includes a base, the first limiting mechanism is connected to the base, a sliding assembly is provided between the second limiting mechanism and the base, and the power member is arranged on the base and connected to the second limiting mechanism.
[0009] By adopting the above technical solution, the first limiting mechanism is connected to the base, so that the first limiting mechanism is fixed on the base, and the second limiting mechanism is close to the first limiting mechanism through the power member, thereby reducing the space between the first limiting mechanism and the second limiting mechanism, thereby limiting the battery box between the first limiting mechanism and the second limiting mechanism, and the second limiting mechanism facilitates the movement of the second limiting mechanism through the sliding assembly, thereby optimizing the speed and smoothness of the second limiting mechanism approaching the first limiting mechanism; the power member can be a power mechanism such as an oil cylinder or a pneumatic cylinder.
[0010] Preferably, the first limiting mechanism or the second limiting mechanism is connected to an anti-collision rod with an adjustable length, and the anti-collision rod allows a preset distance between the second limiting mechanism and the first limiting mechanism; and a buffer is provided on the anti-collision rod.
[0011] By adopting the above technical solution, the anti-collision rod can limit the distance between the first limiting mechanism and the second limiting mechanism to prevent the first limiting mechanism and the second limiting mechanism from being too close to each other and squeezing and deforming the battery box. The buffer component makes the deceleration between the first limiting mechanism and the second limiting mechanism more stable and slow. The anti-collision rod with adjustable length can easily adapt to the linear arrangement of battery boxes of different sizes.
[0012] Preferably, it also includes a third limiting mechanism, which is arranged on the first limiting mechanism and / or the second limiting mechanism, and the third limiting mechanism includes a rotating cylinder and a blocking rod perpendicular to the conveying direction of the conveying mechanism, and the rotating cylinder is connected to the blocking rod.
[0013] By adopting the above technical solution, the blocking rod is controlled to rotate by the rotating cylinder. After the blocking rod is rotated, it is perpendicular to the conveying direction of the conveying mechanism, so that the blocking rod blocks the battery box on the conveying mechanism. By controlling the blocking rod, a certain gap is created between the battery boxes, thereby preventing the battery boxes from colliding and scratching each other. By controlling the gap between the battery boxes, the battery boxes are discharged in an orderly manner, thereby facilitating the battery boxes to enter the next process in an orderly manner.
[0014] Preferably, the third limiting mechanism may further include a position sensor, and the position sensor is symmetrically arranged on the first limiting mechanism and the second limiting mechanism.
[0015] By adopting the above technical solution, the position of the gap between the battery boxes is sensed by the position sensor, and then the lowering of the blocking rod is controlled by rotating the cylinder, so that the blocking rod is lowered to the position just in the gap between the battery boxes, so as to batch process the distance between the battery boxes and prevent the blocking rod from rotating at the battery box position, which will damage both the battery box and the blocking rod.
[0016] Preferably, the third limiting mechanism may further include a guide rail, and the position sensor is connected to the guide rail.
[0017] By adopting the above technical solution, the position sensor is installed on the guide rail, so that the user can change the position of the position sensor according to the specific practical situation, so that the regular mechanism has a greater degree of freedom.
[0018] Preferably, the conveying mechanism comprises a motor, a rotating member and a conveyor belt, the conveyor belt is arranged between the rotating members, and the rotating member is connected to the motor.
[0019] By adopting the above technical solution, the motor supplies energy to the rotating member, the rotating member drives the conveyor belt to move, and then drives the battery box on the conveyor belt to move.
[0020] Preferably, the conveyor belt comprises a sponge layer, so that the conveyor belt contacts the product to be conveyed through the sponge layer.
[0021] By adopting the above technical solution, the sponge layer protects the bottom side of the battery box and prevents the friction between the battery box and the conveyor belt from damaging the bottom side of the battery box.
[0022] Preferably, the first limiting mechanism or the second limiting mechanism is provided with an end stopper for preventing the product from falling from the conveying mechanism.
[0023] By adopting the above technical solution, the end blocking member prevents the battery box from falling from the conveying mechanism, making it easier to remove the battery box from the conveyor belt in the next process.
[0024] Preferably, it further includes a solenoid valve, and the transmission mechanism, the first limiting mechanism, and the second limiting mechanism are connected to the solenoid valve; and the positions where the first limiting mechanism and the second limiting mechanism contact the product are provided with a protective layer.
[0025] By adopting the above technical solution, the user controls the regulating mechanism through the battery valve, thereby making the regulating mechanism have the advantages of simple control structure, low economic cost, reliability, high precision, etc.
[0026] In summary, the present application includes at least one of the following beneficial technical effects:
[0027] 1. After the battery box enters the arranging mechanism, the battery box is conveyed on the conveying mechanism. The first limiting mechanism and the second limiting mechanism on both sides of the conveying mechanism or the battery box that is limited from both sides to the conveying mechanism, or the battery box that is limited from the first limiting mechanism / the second limiting mechanism unilaterally to the conveying mechanism, so that the battery box is linearly arranged on the conveying mechanism, thereby preventing the battery box on the conveying mechanism from colliding with other components to destroy the integrity of the battery box, and the battery box that is neatly arranged linearly is convenient for entering the next process and facilitating the orderly development of the next process;
[0028] 2. The first limiting mechanism is connected to the base, so that the first limiting mechanism is fixed on the base, and the second limiting mechanism is close to the first limiting mechanism through the power piece, so that the space between the first limiting mechanism and the second limiting mechanism is reduced, so as to limit the battery box between the first limiting mechanism and the second limiting mechanism, and the second limiting mechanism facilitates the movement of the second limiting mechanism through the sliding assembly, and optimizes the speed and smoothness of the second limiting mechanism approaching the first limiting mechanism;
[0029] 3. The position of the gap between the battery boxes is sensed by the position sensor, and then the lowering of the blocking rod is controlled by rotating the cylinder, so that the blocking rod is lowered just in the gap between the battery boxes, so as to batch process the distance between the battery boxes and prevent the blocking rod from rotating at the battery box position, which will damage both the battery box and the blocking rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of the regularization mechanism in this embodiment;
[0031] Figure 2 Schematic diagram of the structure of the regular mechanism in this embodiment.
[0032] 1. Transmission mechanism; 2. First limiting mechanism; 3. Second limiting mechanism; 4. Power member; 5. Base; 6. Sliding assembly; 7. Anti-collision rod; 8. Buffer member; 9. Third limiting mechanism; 10. Rotating cylinder; 11. Blocking rod; 12. Position sensor; 13. Guide rail; 14. Motor; 15. Rotating member; 16. Conveyor belt; 17. Sponge layer; 18. End blocking member; 19. Solenoid valve; 20. Protective layer; 21. Connecting plate; 22. Support plate; 23. First limiting plate; 24. Second limiting plate; 25. Power plate; 26. Sliding trough; 27. Sliding rod; 28. Cylinder pull block; 29. Power trough; 30. Clamping member; 31. Photoelectric fixing plate; 32. Transmission member. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-2 This application is described in further detail.
[0034] The embodiment of the present application discloses a regularization mechanism.
[0035] Reference Figure 1 and Figure 2 , including a base 5, a conveying mechanism 1 for conveying products, a first limiting mechanism 2 and a second limiting mechanism 3, the conveying mechanism 1, the first limiting mechanism 2, and the second limiting mechanism 3 are all located on the upper side of the base 5, the conveying mechanism 1 is located between the first limiting mechanism 2 and the second limiting mechanism 3, the first limiting mechanism 2 and the second limiting mechanism 3 are at least partially located above the conveying mechanism 1, so that the first limiting mechanism 2 and the second limiting mechanism 3 limit the position of the battery box conveyed on the conveying mechanism 1, so that the battery box is linearly arranged on the conveying mechanism 1, thereby preventing the battery box on the conveying mechanism 1 from colliding with other components to destroy the integrity of the battery box, especially the lithium battery. After the battery box is damaged, the performance of the lithium battery product is unstable and dangerous, so protecting the integrity of the battery box is conducive to maintaining the stability of the battery performance, and the battery box neatly arranged linearly is convenient for entering the next process, which facilitates the orderly development of the next process of the battery box.
[0036] The conveying mechanism 1 includes two rotating members 15 and a conveyor belt 16. A connecting plate 21 is symmetrically rotatably connected between the two transmission members 32. A support plate 22 is bolted between the connecting plate 21 and the base 5, so that the connecting plate 21 is fixed to the base 5 through the support plate 22, and a certain distance is maintained between the transmission member 32 and the base 5. The conveyor belt 16 is sleeved on the surfaces of the two conveying members. A motor 14 is rotatably connected to the conveying member, so that the motor 14 supplies energy to the conveying member, drives the conveying member to rotate, and the conveying member drives the conveyor belt 16 to move, thereby moving the battery box on the conveyor belt 16. The conveyor belt 16 includes a sponge layer 17, so that the conveyor belt 16 contacts the battery box through the sponge layer 17, so that when the battery box is transmitted by the conveyor belt 16, the battery box will not be damaged by the friction between it and the conveyor belt 16, thereby ensuring the stability and safety of the performance of the subsequent battery products.
[0037] The first limiting mechanism 2 includes a first limiting plate 23 arranged parallel to the conveying direction of the conveying mechanism 1, and a support plate 22 is bolted between the first limiting plate 23 and the base 5. The support plate 22 fixes the position of the first limiting plate 23 on the one hand, and on the other hand, the first limiting plate 23 is partially located above the conveyor belt 16, so that when the battery box is transported on the conveyor belt 16, the first limiting plate 23 can limit the boundary position of the battery box at the conveyor belt 16, and a protective layer 20 is glued to the side of the first conveyor plate that can contact the battery box. The protective layer 20 is soft and elastic, so that after the battery box contacts the first limiting plate 23, the first limiting plate 23 will not damage the surface of the battery box.
[0038] The second limiting mechanism 3 includes a second limiting plate 24, a power plate 25 and a support plate 22 which are arranged parallel to the conveying direction of the conveying mechanism 1. The two ends of the support plate 22 are respectively bolted to the second limiting plate 24 and the power plate 25, so that the second limiting plate 24 and the power plate 25 are parallel to each other, the support plate 22 is perpendicular to the second limiting plate 24 and the power plate 25, and the position of the second limiting plate 24 corresponds to the position of the first limiting plate 23. A sliding mechanism is provided between the power plate 25 and the base 5, and the sliding mechanism includes a sliding groove body 26 and a sliding rod 27. The sliding groove body 26 is bolted to the lower side of the power plate 25, and the sliding rod 27 is bolted to the upper side of the base 5. The sliding rod 27 cooperates with the sliding groove body 26, so that when the second limiting mechanism 3 moves on the base 5, the second limiting mechanism 3 slides directionally and stably on the base 5 through the sliding groove body 26 and the sliding rod 27, thereby ensuring the stability and accuracy of the second limiting mechanism 3 during the limiting movement process.
[0039] A power groove 29 is opened on one side of the power plate 25 near the conveying mechanism 1, and a cylinder fixing plate is bolted on the base 5, and a cylinder is defined between the cylinder fixing plates. A cylinder pull block 28 is connected to one end of the cylinder, and part of the cylinder pull block 28 is bolted in the power groove 29, so that the cylinder can drive the second limiting mechanism 3 to move, and then the second limiting mechanism 3 can limit the battery box on the conveying mechanism 1. Through the cooperation between the first limiting mechanism 2 and the second limiting mechanism 3, the battery box is linearly arranged on the conveying mechanism 1, thereby preventing the battery box on the conveying mechanism 1 from colliding with other components to destroy the integrity of the battery box, and the battery box arranged neatly in a linear manner is convenient for entering the next process and facilitating the orderly development of the next process, and the side of the second conveying plate that is in contact with the battery box is glued with a protective layer 20.
[0040] A clamping member 30 is also bolted to the upper side of the base 5, and an anti-collision rod 7 is clamped inside the clamping member 30. The anti-collision rod 7 ensures a minimum distance between the second limiting mechanism 3 and the first limiting mechanism 2 to prevent the first limiting mechanism 2 and the second limiting mechanism 3 from being too close to each other and squeezing and deforming the battery box. A buffer 8 is also provided at the end of the anti-collision rod 7. The buffer 8 makes the deceleration between the first limiting mechanism 2 and the second limiting mechanism 3 relatively stable and slow. In practice, the minimum distance between the second limiting mechanism 3 and the first limiting mechanism 2 can be adjusted by the clamping position of the anti-collision rod 7 on the clamping member 30, so that the regulating mechanism can regulate battery boxes of various sizes, thereby increasing the freedom and universality of the regulating mechanism.
[0041] The aligning mechanism also includes an electromagnetic valve 19, which is connected to the first limiting mechanism 2, the second limiting mechanism 3, etc. through a battery valve, so that the user can control the aligning mechanism through the battery valve, thereby making the aligning mechanism have the advantages of simple control structure, low economic cost, reliability, and high precision.
[0042] Furthermore, in the present embodiment, the first limiting mechanism 2 or the second limiting mechanism 3 is bolted to an end stopper 18 at the end position of the conveying mechanism 1, so that the battery box will not fall off the conveying mechanism 1 after being transferred to the end of the conveying mechanism 1, thereby facilitating the battery box to be removed from the conveying mechanism 1.
[0043] Furthermore, in the present embodiment, the regularization mechanism also includes a third limiting mechanism 9, which is arranged on the first limiting mechanism 2 and / or the second limiting mechanism 3. The third limiting mechanism 9 includes a rotating cylinder 10 and a blocking rod 11. The rotating cylinder 10 is connected to the blocking rod 11, so that the blocking rod 11 is perpendicular to the conveying direction of the conveying mechanism 1, so that the blocking rod 11 blocks the battery boxes on the conveying mechanism 1. By controlling the blocking rod 11, the battery boxes are provided with regularly arranged gaps, which, on the one hand, prevents the battery boxes from colliding and scratching each other, and on the other hand, facilitates the battery boxes to enter the next process in batches and in an orderly manner.
[0044] Furthermore, in this embodiment, the third limiting mechanism 9 may also include orderly arranged position sensors 12, and the first limiting mechanism 2 and the second limiting mechanism 3 are symmetrically bolted on both sides with guide rails 13, and the guide rails 13 are slidably connected with a photoelectric fixing plate 31, and the position sensor 12 is bolted to one side of the photoelectric fixing plate 31, and the position sensor 12 on the first limiting mechanism 2 is correspondingly arranged with the position sensor 12 on the second limiting mechanism 3, so that after the position sensor 12 senses the gap between the battery boxes, the rotating cylinder 10 controls the blocking rod 11 to rotate, so that the blocking rod 11 intercepts the movement direction of the battery box, and thus the battery boxes are also arranged in an orderly manner, which is convenient for the battery boxes to be transferred in batches in an orderly manner; a safety layer is also provided on the blocking rod 11 to protect the battery box from scratching the surface of the battery box during the blocking process by the blocking rod 11, thereby ensuring the integrity of the battery box.
[0045] Furthermore, in this embodiment, the battery box on the conveying mechanism 1 can be limited by keeping the second limiting mechanism 3 stationary and the first limiting mechanism 2 moving; the battery box on the conveying mechanism 1 can also be limited by synchronously moving the first limiting mechanism 2 and the second limiting mechanism 3; it is only necessary to ensure that the battery box on the conveying mechanism 1 can be limited along the conveying direction of the conveying mechanism 1.
[0046] Furthermore, in this embodiment, a transmission member 32 is rotatably connected between the motor 14 and the rotating member 15 , and the relative position relationship between the motor 14 and the rotating member 15 is optimized by the transmission member 32 , thereby reducing the space occupied by the transmission mechanism 1 .
[0047] Furthermore, in the present embodiment, the cylinder may be replaced by other power members 4 that can drive the second limiting mechanism 3 to move, such as a cylinder, a screw rod, and the like.
[0048] Furthermore, in this embodiment, the protective layer 20 may be a sponge layer 17, a rubber layer, a composite material layer, etc.
[0049] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A regularization mechanism, characterized in that: It comprises a conveying mechanism (1), a first limiting mechanism (2) and a second limiting mechanism (3) for conveying products, wherein the first limiting mechanism (2) and the second limiting mechanism (3) are respectively located on two sides of the conveying mechanism (1); The first limiting mechanism (2) is at least partially located above the conveying mechanism (1), and the second limiting mechanism (3) is at least partially located above the conveying mechanism (1). A power member (4) is provided on the first limiting mechanism (2) and / or the second limiting mechanism (3), and the power member (4) can change the position of the first limiting mechanism (2) and / or the second limiting mechanism (3), so that the first limiting member and the second limiting member can limit and regulate the products on the conveying mechanism (1).
2. The tidying mechanism according to claim 1, characterized in that: It also comprises a base (5), the first limiting mechanism (2) is connected to the base (5), a sliding assembly (6) is provided between the second limiting mechanism (3) and the base (5), and the power member (4) is arranged on the base (5) and connected to the second limiting mechanism (3).
3. The tidying mechanism according to claim 1, characterized in that: The first limiting mechanism (2) or the second limiting mechanism (3) is connected to an anti-collision rod (7) of adjustable length, the anti-collision rod (7) ensuring a preset distance between the second limiting mechanism (3) and the first limiting mechanism (2); and a buffer component (8) is provided on the anti-collision rod (7).
4. The tidying mechanism according to claim 1, characterized in that: The conveying mechanism (1) further comprises a third limiting mechanism (9), wherein the third limiting mechanism (9) is arranged on the first limiting mechanism (2) or / and the second limiting mechanism (3), and the third limiting mechanism (9) comprises a rotating cylinder (10) and a blocking rod (11) perpendicular to the conveying direction of the conveying mechanism (1), and the rotating cylinder (10) is connected to the blocking rod (11).
5. The tidying mechanism according to claim 4, characterized in that: The third limiting mechanism (9) may further comprise a position sensor (12), wherein the position sensor (12) is symmetrically arranged on the first limiting mechanism (2) and the second limiting mechanism (3).
6. The tidying mechanism according to claim 5, characterized in that: The third limiting mechanism (9) may further comprise a guide rail (13), and the position sensor (12) is connected to the guide rail (13).
7. The tidying mechanism according to claim 1, characterized in that: The conveying mechanism (1) comprises a motor (14), a rotating member (15) and a conveyor belt (16); the conveyor belt (16) is arranged between the rotating members (15); and the rotating member (15) is connected to the motor (14).
8. The tidying mechanism according to claim 7, characterized in that: The conveyor belt (16) comprises a sponge layer (17), so that the conveyor belt (16) contacts the product to be conveyed through the sponge layer (17).
9. The tidying mechanism according to claim 1, characterized in that: The first limiting mechanism (2) or the second limiting mechanism (3) is provided with an end stopper (18) for preventing the product from falling from the conveying mechanism (1).
10. The tidying mechanism according to claim 1, characterized in that: It also comprises a solenoid valve (19), and the conveying mechanism (1), the first limiting mechanism (2), and the second limiting mechanism (3) are connected to the solenoid valve (19); and the positions where the first limiting mechanism (2) and the second limiting mechanism (3) are in contact with the product are provided with a protective layer (20).