Rice noodle soaking device for rice noodle production

By designing a foaming device for rice flour production, using gas bubble and magnetic technology, the problems of low efficiency and uniformity of traditional foaming powder are solved, and efficient, uniform soaking and quality improvement of rice flour are achieved.

CN222548562UActive Publication Date: 2025-03-04XICHANG HEQINGFANG FOOD CO LTD
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Patent Information

Application Number
CN202421377625.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-04
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The current rice flour production has low efficiency and uniformity, resulting in low production efficiency and unstable rice flour quality.

Method used

A bubble powder device for rice flour production is designed, including a bubble powder basket, magnet, spoiler magnetic rod, box and sealing plate. Through the inhalation and emission of carbon dioxide in the gas bin, the rice flour is disturbed by air bubbles, and combined with magnetic force and elastic structure, the uniform soaking of rice flour is achieved.

Benefits of technology

It improves the soaking efficiency and uniformity of rice flour, reduces the adhesion phenomenon of rice flour, ensures that rice flour is soaked within the optimal temperature range, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rice noodle soaking device for rice noodle production, and belongs to the technical field of food production. A rice noodle soaking device for rice noodle production comprises: a frame, the outer side of which is provided with a gas chamber; a belt transmission mechanism; the powder soaking assembly comprises a powder soaking basket and a turbulent flow assembly; the clapboard is provided with a mounting opening; the turbulent flow magnetic bar is rotationally mounted in the mounting opening; the turbulent flow assembly comprises a horizontal plate, a box body is fixedly installed on the horizontal plate, a sealing plate is elastically installed in the horizontal plate, a sealing cavity is formed between the sealing plate and the inner top face of the box body, an air pipe is fixedly installed in the powder soaking basket, one end of the air pipe extends into the sealing cavity, a magnetic block is installed on the sealing plate, and a hose is installed in the air bin. Carbon dioxide is discharged into the rice flour soaking basket through the air pipe, soaked rice flour is disturbed, adhesion of the rice flour is prevented, the rice flour is promoted to quickly and uniformly absorb water, meanwhile, the pH value of the water can be adjusted, and soaking and taste improvement of the rice flour are facilitated through a proper acid environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of food production, in particular to a powder soaking device for rice noodle production. Background Art

[0002] As a traditional food, rice noodles are popular among consumers for their delicate taste and rich nutrition. With the development of modern food processing technology, the production of rice noodles has gradually shifted from manual production to automated and large-scale production. In the production process of rice noodles, soaking (i.e. soaking and softening rice noodles) is a key step, which directly affects the quality and production efficiency of rice noodles.

[0003] Traditional manual soaking usually takes a long time to completely soak and soften the rice noodles, which greatly affects production efficiency. In addition, it is difficult to ensure the uniformity of soaking the rice noodles, and some rice noodles are prone to under-soaking or over-soaking, affecting the taste and quality of the rice noodles. Utility Model Content

[0004] The utility model aims to solve the problem of low powder soaking efficiency and uniformity in the prior art, and proposes a powder soaking device for rice noodle production.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A powder-soaking device for producing rice noodles comprises: a frame with a gas bin on the outside; a belt transmission mechanism arranged in the frame; a powder-soaking component equidistantly installed on the belt transmission mechanism, comprising a powder-soaking basket and a spoiler component; a partition plate fixed in the frame and having an installation opening; a spoiler magnetic bar rotatably installed in the installation opening; wherein the spoiler component comprises a horizontal plate elastically connected to the powder-soaking basket, a box body is fixedly installed on a side of the horizontal plate facing away from the powder-soaking basket, a sealing plate is elastically installed in the box body, a sealing cavity is formed between the sealing plate and the top surface of the box body, an air pipe is fixedly installed in the powder-soaking basket, an end of the air pipe away from the powder-soaking basket extends into the sealing cavity, a magnet that can be adsorbed by the spoiler magnetic bar is elastically installed on the sealing plate, a hose is installed in the gas bin, an end of the hose away from the gas bin extends into the sealing cavity, and a one-way valve is installed in the air pipe and the hose.

[0007] In order to increase the fluidity and stirring effect of water and avoid stagnation of water, preferably, one end of the air tube located in the powder basket has air holes, and the air holes are arranged along the circumference of the air tube.

[0008] In order to enable the magnet to produce elastic displacement and pull the sealing plate to change the volume of the sealing chamber when attracted by the spoiler magnetic bar, further, a first support is fixedly installed on the sealing plate, a connecting rod is rotatably installed in the first support, a first spring is connected between the magnet and the connecting rod, and a spring sheet is connected between the connecting rod and the first support.

[0009] In order to make the magnet and the spoiler magnetic bar provide a greater spoiler effect in the frame, while reducing the adhesion of rice noodles, the uniform distribution of water temperature is promoted, the local temperature is prevented from being too high or too low, and the rice noodles are ensured to be soaked within the optimal temperature range to improve the soaking effect. Furthermore, a second support is rotatably installed in the mounting port, and the spoiler magnetic bar is fixed on the second support. A torsion spring is sleeved on the extension shaft of the second support, and the two ends of the torsion spring are respectively fixedly connected to the second support and the inner wall of the mounting port.

[0010] In order to dynamically adjust the rice noodles basket during the soaking process and ensure that the rice noodles can evenly contact the soaking water at different positions to improve the soaking uniformity, preferably, the rice noodles basket has a slide groove on one side close to the horizontal plate, and the horizontal plate has a slide pin, which slides in the slide groove and is connected to the top wall of the slide groove by a second spring.

[0011] In order to effectively prevent the powder basket from directly contacting the bottom surface of the frame through repulsive force and maintain a certain suspended state, thereby preventing rice noodles from sticking to the bottom or wall of the basket, and facilitating cleaning and maintenance of the equipment, further, a first magnetic block is installed on the opening surface of the powder basket, and a second magnetic block is fixedly installed on the inner bottom surface of the frame, and the polarities of the opposite surfaces of the first magnetic block and the second magnetic block are opposite.

[0012] Compared with the prior art, the utility model provides a rice noodle making device for producing rice noodles, which has the following beneficial effects:

[0013] 1. The powder soaking device for rice noodle production is provided with a powder soaking basket, a magnet, a spoiler magnetic rod, a box body and a sealing plate. The rice noodles are placed in the powder soaking basket. A motor drives a driving roller to move the powder soaking basket in a frame. During the movement, the elastically mounted magnet is adsorbed by the spoiler magnetic rod, and the sealing plate is gradually pulled to increase the internal space of the sealing chamber to form a negative pressure, so that the carbon dioxide in the gas bin is sucked in through a hose. Then, as the powder soaking basket continues to move in the frame, the carbon dioxide is discharged into the powder soaking basket through an air pipe. The bubbles generated by the carbon dioxide disturb the soaked rice noodles, prevent the rice noodles from sticking, promote the rice noodles to absorb water quickly and evenly, improve the soaking efficiency and uniformity, and can adjust the pH value of the water at the same time. The appropriate acidic environment is conducive to the soaking of the rice noodles and the improvement of the taste.

[0014] 2. The powder soaking device for rice noodle production is provided with a first spring, a first support, a reed, a second support and a torsion spring. The first spring connects the magnet to the connecting rod, so that the magnet can produce elastic displacement when attracted by the spoiler magnetic bar and pull the sealing plate to change the volume of the sealing chamber. As the powder soaking basket continues to move in the frame, the suction force between the magnet and the spoiler magnetic bar is less than the pulling force and then disconnected. The first support is reset under the action of the reed, and the second support is reset under the action of the torsion spring, so that the magnet and the spoiler magnetic bar provide a greater spoiler effect in the frame, while reducing the adhesion of rice noodles, the uniform distribution of water temperature is promoted, the local temperature is prevented from being too high or too low, and the rice noodles are ensured to be soaked within the optimal temperature range, thereby improving the soaking effect.

[0015] 3. The powder soaking device for rice noodle production, through the arrangement of the sliding pin, the second spring, the first magnetic block and the second magnetic block, the sliding pin slides in the slide groove, so that the powder soaking basket has a certain sliding space relative to the horizontal plate, and the second spring provides a certain elastic force, so that the sliding pin can slide elastically in the slide groove, so that the powder soaking basket can produce a small elastic sliding during the soaking process. This sliding can further increase the disturbance in the water, promote the uniform contact between the rice noodles and the water, and improve the soaking effect. The relative polarities of the first magnetic block and the second magnetic block are opposite, which produces a magnetic repulsion effect. When the powder soaking basket is close to the bottom surface of the frame, this repulsive force can effectively prevent the powder soaking basket from directly contacting the bottom surface of the frame, maintaining a certain suspension state, thereby preventing the rice noodles from adhering to the bottom or wall of the basket, and facilitating the cleaning and maintenance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a rice noodle making device for rice noodle production proposed by the utility model;

[0017] Figure 2 The utility model is a schematic diagram of the internal partial structure of a rice noodle production device;

[0018] Figure 3 A schematic diagram of the structure of a powder foaming component of a powder foaming device for rice noodle production proposed by the utility model Figure 1 ;

[0019] Figure 4 A schematic diagram of the structure of a powder foaming component of a powder foaming device for rice noodle production proposed by the utility model Figure 2 ;

[0020] Figure 5 This is a schematic diagram of the first support structure of a rice noodle making device proposed by the utility model;

[0021] Figure 6 The utility model is a schematic diagram of a partition structure of a rice noodle making device for producing rice noodles.

[0022] In the figure: 1, frame; 110, gas bin; 111, hose; 120, second magnetic block; 2, belt transmission mechanism; 210, transmission roller; 220, motor; 230, tension belt; 3, bubble powder assembly; 310, bubble powder basket; 311, air pipe; 312, first magnetic block; 320, spoiler assembly; 321, horizontal plate; 322, box body; 323, sealing plate; 324, magnet; 325, first support; 326, connecting rod; 327, first spring; 328, reed; 329, sliding pin; 330, second spring; 301, sealing chamber; 302, air hole; 303, slide groove; 4, partition; 401, installation port; 410, second support; 420, torsion spring; 5, spoiler magnetic rod; 6, slip ring. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0025] Example:

[0026] Reference Figure 1-6 A powder foaming device for rice noodle production includes a frame 1, a belt transmission mechanism 2, a powder foaming component 3, a partition plate 4 and a spoiler magnetic bar 5.

[0027] The inside of the frame 1 is filled with warm water at 30°C-60°C for soaking rice noodles. The outside of the frame 1 is provided with a gas chamber 110, and the inside of the gas chamber 110 is filled with an inert gas, preferably carbon dioxide, which can adjust the pH value of water. A suitable acidic environment is conducive to the soaking and taste improvement of rice noodles; the belt transmission mechanism 2 is arranged in the frame 1, and the powder soaking assembly 3 is equidistantly installed on the belt transmission mechanism 2, referring to Figure 2 and Figure 3 , including a powder basket 310 and a spoiler assembly 320 , the water inside the frame 1 covers the powder basket 310 ; the partition 4 is fixed in the frame 1 and has an installation opening 401 ; the spoiler magnetic bar 5 is rotatably installed in the installation opening 401 .

[0028] Reference Figure 3 and Figure 4Specifically, the spoiler assembly 320 includes a horizontal plate 321 elastically connected to the bubble powder basket 310, and a box body 322 is fixedly installed on the side of the horizontal plate 321 facing away from the bubble powder basket 310, and a sealing plate 323 is elastically installed in the box body 322, and a sealed chamber 301 is formed between the sealing plate 323 and the top surface of the box body 322, and an air pipe 311 is fixedly installed in the bubble powder basket 310, and the end of the air pipe 311 away from the bubble powder basket 310 extends into the sealed chamber 301, and a magnet 324 that can be adsorbed by the spoiler magnetic rod 5 is elastically installed on the sealing plate 323, and a hose 111 is installed in the gas warehouse 110, and the end of the hose 111 away from the gas warehouse 110 extends into the sealed chamber 301, and a one-way valve is installed in the air pipe 311 and the hose 111, and the working surfaces of the two one-way valves are opposite, so that the gas in the sealed chamber 301 can only enter the air pipe 311 from the hose 111 and be discharged, and will not flow back.

[0029] A slip ring 6 is slidably mounted on the common surface of the frame 1 and the gas chamber 110 , and the hose 111 is connected to the slip ring 6 , so that it is not restricted by the movement of the bubble powder assembly 3 .

[0030] It should be noted that the belt transmission mechanism 2 includes two symmetrically arranged transmission rollers 210, a motor 220 and a tensioning belt 230. The transmission rollers 210 are rotatably installed at both ends inside the frame 1, and a distance is reserved between the transmission rollers 210 and the inner wall of the frame 1 for the powder basket 310 to pass through. The motor 220 is installed on the frame 1 and fixed to the transmission roller 210 at one end through a coupling. The tensioning belt 230 is tensioned between the two transmission rollers 210. The spoiler component 320 and the powder basket 310 above are fixedly installed on the tensioning belt 230 and move with the tensioning belt 230. When the spoiler component 320 moves to the end of the travel of the tensioning belt 230, it flips over, and the rice noodles in the powder basket 310 can be unloaded to the next workstation. As the tensioning belt 230 continues to move, the powder basket 310 returns to the initial end of the travel of the tensioning belt 230 for receiving materials.

[0031] By setting the above structure, the rice noodles are placed in the powder basket 310, and the motor 220 drives the driving roller 210 to make the powder basket 310 move in the frame 1. During the movement, the elastically installed magnet 324 is adsorbed by the spoiler magnetic rod 5. As the powder basket 310 moves in the frame 1, the sealing plate 323 is gradually pulled, resulting in the increase of the internal space of the sealed chamber 301 to form a negative pressure, and the carbon dioxide in the gas warehouse 110 is sucked in through the hose 111. Then, as the powder basket 310 continues to move in the frame 1, the suction force between the magnet 324 and the spoiler magnetic rod 5 is less than the pulling force and then disconnected. The sealing plate 323 is reset under the action of elasticity to squeeze the carbon dioxide in the sealed chamber 301, and the carbon dioxide is discharged into the powder basket 310 through the air pipe 311. The bubbles generated by the carbon dioxide disturb the soaked rice noodles, prevent the rice noodles from sticking, promote the rice noodles to absorb water quickly and evenly, improve the soaking efficiency and uniformity, and at the same time, the pH value of the water can be adjusted. The appropriate acidic environment is conducive to the soaking and taste improvement of the rice noodles.

[0032] Each structure is described in detail below with reference to the accompanying drawings.

[0033] Reference Figure 3 and Figure 4 One end of the air pipe 311 located in the powder basket 310 has air holes 302 , and the air holes 302 are arranged along the circumference of the air pipe 311 .

[0034] The multiple air holes 302 can form multiple bubbles in the water, increase the fluidity and stirring effect of the water, avoid stagnation of the water body, ensure that the rice noodles can evenly contact the water during the soaking process, accelerate the mixing of water and gas, make the distribution of carbon dioxide in the water more even, help adjust the pH value of the water, and provide a suitable acidic environment.

[0035] Reference Figure 4 and Figure 5 and Figure 6 A first support 325 is fixedly mounted on the sealing plate 323 , a connecting rod 326 is rotatably mounted in the first support 325 , a first spring 327 is connected between the magnet 324 and the connecting rod 326 , and a leaf spring 328 is connected between the connecting rod 326 and the first support 325 .

[0036] A second support 410 is rotatably installed in the installation opening 401 , the spoiler magnetic bar 5 is fixed on the second support 410 , a torsion spring 420 is sleeved on the extension axis of the second support 410 , and two ends of the torsion spring 420 are fixedly connected to the second support 410 and the inner wall of the installation opening 401 respectively.

[0037] The first spring 327 connects the magnet 324 to the connecting rod 326, so that the magnet 324 can produce elastic displacement when attracted by the spoiler magnetic rod 5 and pull the sealing plate 323 to change the volume of the sealing chamber 301. As the powder basket 310 continues to move in the frame 1, the suction force between the magnet 324 and the spoiler magnetic rod 5 is less than the pulling force and then disconnected. The first support 325 is reset under the action of the reed leaf 328, and the second support 410 is reset under the action of the torsion spring 420, so that the magnet 324 and the spoiler magnetic rod 5 provide a greater spoiler effect in the frame 1, while reducing the adhesion of rice noodles, promoting the uniform distribution of water temperature, preventing the local temperature from being too high or too low, ensuring that the rice noodles are soaked within the optimal temperature range, and improving the soaking effect.

[0038] Reference Figure 2 The powder basket 310 has a slide groove 303 on one side close to the horizontal plate 321 , and the horizontal plate 321 has a slide pin 329 . The slide pin 329 slides in the slide groove 303 and is connected to the top wall of the slide groove 303 by a second spring 330 .

[0039] The opening surface of the powder basket 310 is installed with a first magnetic block 312 , and the inner bottom surface of the frame 1 is fixedly installed with a second magnetic block 120 . The polarities of the opposite surfaces of the first magnetic block 312 and the second magnetic block 120 are opposite.

[0040] The sliding pin 329 slides in the slide groove 303, which can allow the powder basket 310 to have a certain sliding space relative to the horizontal plate 321. The second spring 330 provides a certain elastic force, so that the sliding pin 329 can slide elastically in the slide groove 303, so that the powder basket 310 can produce a small elastic sliding during the soaking process. This sliding can further increase the disturbance in the water, promote the uniform contact between the rice noodles and the water, and improve the soaking effect. The relative polarities of the first magnetic block 312 and the second magnetic block 120 are opposite, which produces a magnetic repulsion effect. When the powder basket 310 is close to the bottom surface of the frame 1, this repulsive force can effectively prevent the powder basket 310 from directly contacting the bottom surface of the frame 1, maintaining a certain suspension state, thereby preventing the rice noodles from adhering to the bottom or wall of the basket, and facilitating the cleaning and maintenance of the equipment.

[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rice noodle making device, characterized in that: include: A frame (1) having a gas chamber (110) on the outside; A belt transmission mechanism (2) is arranged in the frame (1); A foam powder assembly (3) is equidistantly mounted on the belt transmission mechanism (2), comprising a foam powder basket (310) and a spoiler assembly (320); A partition (4) is fixed in the frame (1) and has a mounting opening (401); A spoiler magnetic bar (5) is rotatably installed in the installation opening (401); The spoiler assembly (320) comprises a horizontal plate (321) elastically connected to the powder basket (310); a box body (322) is fixedly installed on a side of the horizontal plate (321) facing away from the powder basket (310); a sealing plate (323) is elastically installed in the box body (322); a sealed cavity (301) is formed between the sealing plate (323) and the top surface of the box body (322); an air pipe (311) is fixedly installed in the powder basket (310); One end of the air pipe (311) away from the powder basket (310) extends into the sealed cavity (301); a magnet (324) capable of being adsorbed by the spoiler magnetic rod (5) is elastically mounted on the sealing plate (323); a hose (111) is mounted in the gas bin (110); one end of the hose (111) away from the gas bin (110) extends into the sealed cavity (301); and one-way valves are mounted in the air pipe (311) and the hose (111).

2. A rice noodle making device according to claim 1, characterized in that: One end of the air tube (311) located inside the powder basket (310) is provided with air holes (302), and the air holes (302) are arranged along the circumference of the air tube (311).

3. A rice noodle production powder soaking device according to claim 2, characterized in that: A first support (325) is fixedly mounted on the sealing plate (323), a connecting rod (326) is rotatably mounted inside the first support (325), a first spring (327) is connected between the magnet (324) and the connecting rod (326), and a spring leaf (328) is connected between the connecting rod (326) and the first support (325).

4. A rice noodle making device according to claim 3, characterized in that: A second support (410) is rotatably mounted in the mounting opening (401), the spoiler magnetic bar (5) is fixed on the second support (410), a torsion spring (420) is sleeved on the extension shaft of the second support (410), and two ends of the torsion spring (420) are respectively fixedly connected to the second support (410) and the inner wall of the mounting opening (401).

5. A rice noodle making device according to claim 1, characterized in that: The foam powder basket (310) has a slide groove (303) on one side close to the horizontal plate (321), and the horizontal plate (321) has a slide pin (329). The slide pin (329) slides in the slide groove (303) and is connected to a second spring (330) between the top wall of the slide groove (303).

6. A rice noodle making device according to claim 5, characterized in that: The opening surface of the powder basket (310) is installed with a first magnetic block (312), and the inner bottom surface of the frame (1) is fixedly installed with a second magnetic block (120), and the polarities of the opposing surfaces of the first magnetic block (312) and the second magnetic block (120) are opposite.