High-temperature-resistant and corrosion-resistant steam-water separator
By adopting the inner cylinder made of stainless steel and the water pump outlet pipe cooling system, the existing soda separators have insufficient resistance to high temperature and corrosion resistance, achieving a longer service life and higher separation effect.
Patent Information
- Application Number
- CN202421283256.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-06
AI Technical Summary
Existing soda separators do not have high temperature and corrosion resistance. Long-term contact with high temperature steam will cause rust and corrosion of the instrument body, affecting the separation effect and reducing service life.
A high temperature and corrosion-resistant soda separator is designed, using an inner cylinder made of stainless steel, and water sprays water to cool when the inner cylinder is too high through a water pump and water outlet pipe system to avoid damage to the instrument body.
It effectively avoids rust and corrosion of the instrument body, improves the service life of the soda separator, and avoids scalds caused by excessive liquid temperature through cooling measures, improving the separation effect.
Smart Images

Figure CN222550568U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steam-water separation, in particular to a high-temperature-resistant and corrosion-resistant steam-water separator. Background Art
[0002] The steam-water separator is a carbon steel or stainless steel device with a pressure vessel structure. The interface type is a flange structure of DN16 / DN25 / DN40. The steam-water separator must be installed on a horizontal pipeline with the drain outlet facing vertically downward. All caliber steam-water separators are equipped with mounting brackets to reduce the load on the pipeline. To ensure that the separated liquid is discharged quickly, a suitable set of steam traps should be connected to the drain outlet at the bottom of the steam-water separator.
[0003] Existing steam-water separators generally do not have high temperature resistance and corrosion resistance. Long-term contact with high-temperature steam will cause the body to rust and corrode, affecting the steam-water separation effect and reducing the service life of the steam-water separator. To this end, we propose a high temperature and corrosion-resistant steam-water separator to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a high temperature resistant and corrosion resistant steam-water separator to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high temperature and corrosion resistant steam-water separator, comprising a separator cylinder, a positioning block is provided on the outer surface of the cylinder, a supporting leg is provided on the bottom of the positioning block, an inner cylinder is provided inside the cylinder, an air inlet pipe penetrating into the inner cylinder is provided on the left side of the cylinder, a solenoid valve 1 is provided on the outer surface of the air inlet pipe, an air outlet pipe penetrating into the inner cylinder is provided on the right side of the cylinder, a solenoid valve 2 is provided on the outer surface of the air outlet pipe, a drain pipe 1 is provided at the bottom of the cylinder, a pipeline valve is provided on the outer surface of the drain pipe 1, a drain pipe 2 penetrating into the inner cylinder is provided at the bottom of the cylinder, a solenoid valve 3 is provided on the outer surface of the drain pipe 2, a water tank is provided on the top of the cylinder, and the surface of the positioning block is provided A water pump is provided, wherein the output end of the water pump is provided with a water pipe, and one end of the water pipe passes through the side of the water tank and extends to the interior of the water tank, the bottom of the water tank is provided with a water outlet pipe that passes through the interior of the inner cylinder, the top of the cylinder is provided with a pressure relief pipe that passes through the interior of the inner cylinder, the outer surface of the pressure relief pipe is provided with a pressure relief valve, the top of the cylinder is provided with a pressure gauge that passes through the interior of the inner cylinder, the interior of the inner cylinder is provided with a reversing plate, the middle part of the reversing plate is penetrated by a guide cylinder, the outer surface of the guide cylinder is provided with a spiral baffle, the inner wall of the inner cylinder is provided with a limiting block 1, the surface of the limiting block 1 is provided with an umbrella-board separator 1, the inner wall of the guide cylinder is provided with a limiting block 2, the surface of the limiting block 2 is provided with an umbrella-board separator 2, and the interior of the guide cylinder is provided with a wire mesh demister.
[0006] On the basis of the above technical solution, the present invention can also be improved as follows.
[0007] Preferably, a liquid level gauge is provided on the outer side of the cylinder body and penetrates into the inner cylinder. By providing the liquid level gauge, it is possible to avoid an adverse effect on the separation of steam and water due to an excessively high liquid level.
[0008] Preferably, a spacer is provided between the inner wall of the cylinder and the outer wall of the inner cylinder, and the inner cylinder is made of stainless steel. By providing the spacer, the inner cylinder and the cylinder can be effectively separated to avoid the inner cylinder being too hot, causing the cylinder to form a high temperature, thereby reducing the risk of burns to personnel.
[0009] Preferably, there are several water outlet pipes, which are arranged in a circular shape at equal distances. By providing the water outlet pipes, when the temperature of the inner cylinder is too high, the water outlet pipes can be controlled to spray water to avoid damage to the device body due to the excessively high temperature of the inner cylinder. While increasing the service life of the steam-water separator, the liquid at the bottom of the inner cylinder can also be quickly cooled to avoid the discharged liquid temperature being too high.
[0010] Preferably, a liquid level observation window is provided on the outer surface of the cylinder. By providing the liquid level observation window, the water level can be effectively observed and the water level can be adjusted according to the current water level situation.
[0011] Preferably, the outer circle size of the spiral baffle is adapted to the inner diameter size of the guide cylinder. By providing the spiral baffle, after the wet steam enters a spiral guide channel, the water with a larger specific gravity is separated from the steam flow with a lighter specific gravity by means of centrifugal force, impulse and vortex action. The water will flow downward along the spiral baffle, and the gas will flow downward along the spiral baffle with the impulse, and then flow upward through the guide cylinder.
[0012] Beneficial Effects
[0013] Compared with the prior art, the technical solution of the present application has the following beneficial technical effects: the high temperature and corrosion resistant steam-water separator is provided with an inner cylinder, and the material of the inner cylinder is stainless steel. The stainless steel has good heat resistance and corrosion resistance, and can effectively avoid rust and corrosion of the device body due to long-term contact with high-temperature steam. The water is supplied to the water tank by a water pump and then sprayed out through the water outlet pipe. When the temperature of the inner cylinder is too high, damage to the device body caused by the high temperature of the inner cylinder can be avoided. While improving the service life of the steam-water separator, the liquid at the bottom of the inner cylinder can also be quickly cooled to avoid the discharged liquid temperature being too high and causing burns to people, thereby improving the effect of gas-water separation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the front section structure of the utility model;
[0016] Figure 3 This is a side view of the structure of the utility model;
[0017] Figure 4 This is an enlarged schematic diagram of the internal structure in the guide cylinder.
[0018] In the figure: 1. cylinder; 2. positioning block; 3. supporting leg; 4. air inlet pipe; 5. solenoid valve 1; 6. air outlet pipe; 7. solenoid valve 2; 8. liquid level observation window; 9. drain pipe 1; 10. pipeline valve; 11. drain pipe 2; 12. solenoid valve 3; 13. water pump; 14. water pipe; 15. water tank; 16. inner cylinder; 17. outlet pipe; 18. pressure relief pipe; 19. pressure relief valve; 20. pressure gauge; 21. guide cylinder; 22. reversing plate; 23. spiral baffle; 24. limit block 2; 25. umbrella plate separator 2; 26. wire mesh demister; 27. spacer; 28. liquid level gauge; 29. limit block 1; 30. umbrella plate separator 1. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4 The utility model provides a technical solution: a high temperature and corrosion resistant steam-water separator, comprising a separator cylinder 1, a positioning block 2 is arranged on the outer surface of the cylinder 1, a supporting leg 3 is arranged at the bottom of the positioning block 2, a liquid level gauge 28 is arranged on the outer side of the cylinder 1 and penetrates into the inner cylinder 16, by providing the liquid level gauge 28, it is possible to avoid the adverse effect of excessive liquid level on steam-water separation, an inner cylinder 16 is arranged inside the cylinder 1, an air intake pipe 4 is arranged on the left side of the cylinder 1 and penetrates into the inner cylinder 16, and an electromagnetic valve 5 is arranged on the outer surface of the air intake pipe 4.
[0021] An air outlet pipe 6 is provided on the right side of the cylinder body 1 and passes through the interior of the inner cylinder 16. A solenoid valve 2 7 is provided on the outer surface of the air outlet pipe 6. A liquid level observation window 8 is provided on the outer surface of the cylinder body 1. By providing the liquid level observation window 8, the water level can be effectively observed and the water level can be adjusted according to the current water level conditions. A drain pipe 1 9 is provided at the bottom of the cylinder body 1. A pipeline valve 10 is provided on the outer surface of the drain pipe 1 9. A drain pipe 2 11 is provided at the bottom of the cylinder body 1 and passes through the interior of the inner cylinder 16. A solenoid valve 3 12 is provided on the outer surface of the drain pipe 11.
[0022] A water tank 15 is provided on the top of the cylinder 1, a water pump 13 is provided on the surface of the positioning block 2, a water pipe 14 is provided at the output end of the water pump 13, and one end of the water pipe 14 passes through the side of the water tank 15 and extends to the inside of the water tank 15, and a water outlet pipe 17 is provided at the bottom of the water tank 15 to pass through the inside of the inner cylinder 16. The number of the water outlet pipes 17 is several, and the several water outlet pipes 17 are arranged in a ring shape with equal distances. By providing the water outlet pipes 17, when the temperature of the inner cylinder 16 is too high, the water outlet pipes 17 can be controlled to spray water to avoid damage to the device body due to the excessive temperature of the inner cylinder 16, thereby increasing the service life of the steam-water separator and quickly cooling the liquid at the bottom of the inner cylinder 16 to avoid the temperature of the discharged liquid being too high.
[0023] A pressure relief pipe 18 penetrating into the inner cylinder 16 is arranged at the top of the cylinder 1, and a pressure relief valve 19 is arranged on the outer surface of the pressure relief pipe 18. A pressure gauge 20 penetrating into the inner cylinder 16 is arranged at the top of the cylinder 1. A reversing plate 22 is arranged inside the inner cylinder 16, and a guide cylinder 21 is arranged through the middle of the reversing plate 22. A spiral baffle 23 is arranged on the outer surface of the guide cylinder 21. The outer ring size of the spiral baffle 23 is adapted to the inner diameter size of the guide cylinder 21. By arranging the spiral baffle 23, wet steam enters a spiral guide channel and then , with the help of centrifugal force, impulse and vortex action, water with a larger specific gravity is separated from the steam flow with a lighter specific gravity. The water will flow downward along the spiral baffle 23, and the gas will flow downward along the spiral baffle 23 along with the impulse, and then flow upward through the guide cylinder 21. A spacer 27 is provided between the inner wall of the cylinder 1 and the outer wall of the inner cylinder 16, and the inner cylinder 16 is made of stainless steel. By providing the spacer 27, the inner cylinder 16 and the cylinder 1 can be effectively separated, so as to avoid the high temperature of the inner cylinder 16 causing the cylinder 1 to form a high temperature due to excessive temperature, thereby reducing the risk of scalding.
[0024] A limit block 29 is provided on the inner wall of the inner cylinder 16, and an umbrella plate separator 30 is provided on the surface of the limit block 29. Since water droplets have weight and settle downward, the gas moves upward. When passing through the umbrella plate separator, the larger water droplets entrained by the gas are separated, so that the water droplets condense on the umbrella plate separator and flow downward. A limit block 24 is provided on the inner wall of the guide cylinder 21, and an umbrella plate separator 25 is provided on the surface of the limit block 24. A wire mesh demister 26 is provided inside the guide cylinder 21. The wire mesh demister 26 can condense smaller water droplets or water vapor to form large water droplets that flow downward.
[0025] Working principle: Open the solenoid valve 5 to allow steam to enter the inner tube 16 from the air inlet pipe 4. Due to centrifugal force and impulse, the steam will rush to the spiral baffle 23 to separate the water and gas in the steam. The water will flow downward along the spiral baffle 23, and due to the impulse, the gas will also flow downward along the spiral baffle 23. When passing through the umbrella plate separator 30, the larger water droplets entrained by the gas will be separated, and the water droplets will condense on the umbrella plate separator 30 and flow downward. Then the gas will flow upward along the guide tube 21, and after passing through the wire mesh demister 26, it can condense smaller water droplets or water vapor, thereby Large water droplets are formed to flow downward, making the steam-water separation more thorough, and the separated gas can be discharged from the air outlet pipe 6 by opening the solenoid valve 2 7, and then the water pump 13 is turned on to spray water into the cylinder 1 through the water outlet pipe 17, which can avoid damage to the device body due to the overhigh temperature of the inner cylinder 16, thereby increasing the service life of the steam-water separator and quickly cooling the liquid at the bottom of the inner cylinder 16 to avoid the discharged liquid temperature being too high. The liquid level meter 28 can be observed afterwards. When the liquid level at the bottom of the inner cylinder 16 is too high, the solenoid valve 3 12 is opened to discharge the water from the drain pipe 2 11.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high temperature and corrosion resistant steam-water separator, characterized in that: The separator comprises a cylinder (1), a positioning block (2) is arranged on the outer surface of the cylinder (1), a supporting leg (3) is arranged at the bottom of the positioning block (2), an inner cylinder (16) is arranged inside the cylinder (1), an air inlet pipe (4) penetrating into the inner cylinder (16) is arranged on the left side of the cylinder (1), a solenoid valve 1 (5) is arranged on the outer surface of the air inlet pipe (4), an air outlet pipe (6) penetrating into the inner cylinder (16) is arranged on the right side of the cylinder (1), and a solenoid valve 2 (7) is arranged on the outer surface of the air outlet pipe (6); A drainage pipe (9) is arranged at the bottom of the cylinder (1), and a pipeline valve (10) is arranged on the outer surface of the drainage pipe (9). A drainage pipe (11) is arranged at the bottom of the cylinder (1) and penetrates into the interior of the inner cylinder (16), and a solenoid valve (12) is arranged on the outer surface of the drainage pipe (11). A water tank (15) is arranged at the top of the cylinder (1), and a water pump (13) is arranged on the surface of the positioning block (2). A water pipe (14) is arranged at the output end of the water pump (13), and one end of the water pipe (14) penetrates the side of the water tank (15) and extends into the interior of the water tank (15). The bottom of the water tank (15) is provided with a water outlet pipe (17) penetrating into the interior of the inner cylinder (16); the top of the cylinder (1) is provided with a pressure relief pipe (18) penetrating into the interior of the inner cylinder (16); the outer surface of the pressure relief pipe (18) is provided with a pressure relief valve (19); the top of the cylinder (1) is provided with a pressure gauge (20) penetrating into the interior of the inner cylinder (16); a reversing plate (22) is provided inside the inner cylinder (16); the middle part of the reversing plate (22) A guide cylinder (21) is provided through the guide cylinder (21), the outer surface of which is provided with a spiral baffle (23), the inner wall of the inner cylinder (16) is provided with a first limiting block (29), the surface of which is provided with a first umbrella-plate separator (30), the inner wall of the guide cylinder (21) is provided with a second limiting block (24), the surface of which is provided with a second umbrella-plate separator (25), and a wire mesh demister (26) is provided inside the guide cylinder (21).
2. A high temperature resistant and corrosion resistant steam-water separator according to claim 1, characterized in that: A liquid level gauge (28) is provided on the outer side of the cylinder (1) and penetrates into the interior of the inner cylinder (16).
3. A high temperature and corrosion resistant steam-water separator according to claim 1, characterized in that: A spacer (27) is provided between the inner wall of the cylinder (1) and the outer wall of the inner cylinder (16), and the inner cylinder (16) is made of stainless steel.
4. A high temperature resistant and corrosion resistant steam-water separator according to claim 1, characterized in that: The number of the water outlet pipes (17) is a plurality, and the plurality of water outlet pipes (17) are arranged in a ring shape at equal distances.
5. A high temperature and corrosion resistant steam-water separator according to claim 1, characterized in that: The outer surface of the cylinder (1) is provided with a liquid level observation window (8).
6. A high temperature and corrosion resistant steam-water separator according to claim 1, characterized in that: The size of the outer circle of the spiral baffle (23) is adapted to the size of the inner diameter of the guide cylinder (21).