Low-noise edge rolling machine
By adjusting the distance between the mounting plates, the guide rollers come into contact with the plate, the problems of poor sound absorption performance and low coil efficiency of the round rolling machine are solved, and low noise and high efficiency coiling processing are achieved.
Patent Information
- Application Number
- CN202421183230.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing round coiling machines have problems such as poor sound absorption performance, lack of reserve function and low round coiling efficiency.
By adjusting the spacing between the two sets of mounting plates, the guide rollers on the mounting plate come into contact with the side wall of the plate, and guide rollers are used for guidance support, avoiding the offset and bending of the plate, reducing noise generation, and adjusting the position and height of the mounting plate through the hydraulic cylinder, improving the stability and convenience of use of the equipment.
It effectively reduces the noise generated by the plate when rolling the circle, improves the efficiency of the rolling circle and the stability of the equipment, and enhances the stability of the mounting plate when moving.
Smart Images

Figure CN222551781U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of round rolling machines, in particular to a low-noise round rolling machine. Background Art
[0002] Rolling machines are divided into mechanical and hydraulic types. Mechanical rolling machines are high-quality and high-efficiency rolling devices that roll carbon steel, stainless steel, and yellow metal profiles into rings and flanges. They have unique structures and are small in size, low in energy consumption, high in efficiency, easy to install and use, simple to operate, strong in bearing capacity, long in life, fast in rolling speed, and reliable in product quality. Hydraulic rolling machines are upgraded products of mechanical rolling machines. They can increase the thickness and width of the rolls, and can solve the problem that mechanical rolling cannot roll thick plates. They replace the original complex processes of steel plate cutting, docking, correction, lathe processing, etc., and save oxygen, acetylene, labor, raw materials, etc. They are advanced mother bodies for manufacturing flanges. Existing rolling machines have the disadvantages of poor sound absorption, no reserve function, and low rolling efficiency.
[0003] A low-noise rolling machine with publication number CN207372085U improves the sound absorption performance of the equipment by arranging a sound-absorbing panel on the surface of the bracket; by arranging a hidden compartment, the equipment has the function of storing items. The low-noise rolling machine adopts 1 upper pressing wheel and 2 lower pressing wheels to make angle steel, strip steel and other steel materials into a round shape through the mutual extrusion between the upper pressing wheel and the lower pressing wheel. The diameter of the rolled steel material is adjusted by the adjusting disk, thereby improving the rolling efficiency.
[0004] When the above-mentioned low-noise rolling machine is in use, a sound-absorbing plate is installed on the surface of the bracket. When the plate is rolled between the pressing wheels, the plate will shake and generate noise due to the different diameters of the plate and the pressing wheels. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a low-noise rolling machine. By adjusting the spacing between the two groups of mounting plates, the guide rollers on the mounting plates are in contact with the side walls of the plates. When the plates are rolled between the three pressure wheels, the guide rollers on the left and right sides guide and support the side walls of the plates, which can prevent the plates from shifting when rolling, thereby preventing the plates from bending and rubbing against the pressure wheels to generate noise when rolling. There is rolling friction between the guide rollers and the plates, which avoids the generation of noise.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a low-noise rolling machine, including a processing base and three pressure wheels for rolling processing, for rolling processing, support plates are installed at both ends of the three pressure wheels, the bottom ends of the support plates are fixedly connected to the top of the processing base, and are used to support the three pressure wheels for use, a driving assembly is fixedly provided on the support plate close to the pressure wheel side, two support plates are provided with noise reduction assemblies on the sides close to each other, each noise reduction assembly includes three mounting plates, each mounting plate has a mounting hole on the inner side, guide rollers are provided in the mounting holes, the guide rollers are used to limit the side of the plate to prevent the plate from shifting when rolling, the three mounting plates are connected together by connecting blocks, and adjustment assemblies for adjusting the position of the mounting plates are fixedly provided on the tops of the two support plates.
[0007] In a preferred embodiment, the two adjustment assemblies each include a first hydraulic cylinder, and the two first hydraulic cylinders are respectively fixed on the top of the two support plates. The first hydraulic cylinders are used to drive the mounting plate to move left and right to adjust the distance between the two groups of mounting plates.
[0008] In a preferred embodiment, a second hydraulic cylinder is fixed to the first hydraulic cylinder on one side close to the mounting plate via a first connecting plate, and a top end of the second hydraulic cylinder is fixedly connected to the mounting plate via a second connecting plate, so as to facilitate adjustment of the up and down position of the mounting plate.
[0009] In a preferred embodiment, two support blocks distributed front and back are embedded on the top of the two support plates, a through hole is opened in the support block, a guide rod is passed through the through hole, one end of the guide rod is fixedly connected to the mounting plate, and the guide rod and the support block are used in cooperation to increase the stability of the mounting plate when moving.
[0010] In a preferred embodiment, the front and rear ends of each guide roller are connected to the inner wall of the mounting hole through bearings, so that the guide roller can rotate in the mounting hole, reducing the friction between the guide roller and the plate.
[0011] In a preferred embodiment, the driving assembly includes a motor assembly for driving the pressing wheel to rotate, and the bottom end of the motor assembly is fixedly connected to the top of the processing base to drive the pressing wheel to rotate for the rolling process.
[0012] Technical effects and advantages of the utility model:
[0013] 1. The utility model adjusts the distance between the two groups of mounting plates so that the guide rollers on the mounting plates contact the side walls of the plates. When the plates are rolled between the three pressing wheels, the guide rollers on the left and right sides guide and support the side walls of the plates, thereby preventing the plates from deviating when rolled, thereby preventing the plates from bending and rubbing against the pressing wheels to generate noise when rolled. Furthermore, there is rolling friction between the guide rollers and the plates, thereby avoiding the generation of noise.
[0014] 2. The height of the mounting plate is adjusted by the second hydraulic cylinder, and the left and right position of the mounting plate is adjusted by the first hydraulic cylinder. No manual operation is required, which saves time and effort. When the mounting plate moves left and right, the guide rod on the mounting plate slides in the through hole, which can increase the stability of the mounting plate during movement. When the mounting plate moves up and down, the support block moves simultaneously in the slot following the guide rod, and continues to guide the mounting plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the installation plate of the utility model;
[0017] Figure 3 It is a partial side view of the utility model;
[0018] Figure 4 It is a partial schematic diagram of the utility model;
[0019] Figure 5 It is a schematic diagram of the through hole of the utility model.
[0020] The accompanying drawings are marked as follows: 1. processing base; 2. pressure wheel; 3. support plate; 4. mounting plate; 5. mounting hole; 6. guide roller; 7. connecting block; 8. first hydraulic cylinder; 9. first connecting plate; 10. second hydraulic cylinder; 11. second connecting plate; 12. support block; 13. through hole; 14. guide rod; 15. motor assembly. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Refer to the instruction manual Figure 1-5 The utility model provides a low-noise rolling machine, including a processing base 1 and three pressing wheels 2 for rolling processing, which are used for rolling processing. Support plates 3 are installed at both ends of the three pressing wheels 2. The bottom end of the support plate 3 is fixedly connected to the top of the processing base 1 for supporting the three pressing wheels 2 for use. A driving component is fixedly arranged on the support plate 3 close to the pressing wheel 2. The driving component includes a motor component 15 for driving the pressing wheel 2 to rotate. The bottom end of the motor component 15 is fixedly connected to the top of the processing base 1 for driving the pressing wheel 2 to rotate for rolling processing. A noise reduction component is arranged on the side close to each other of the two support plates 3.
[0023] Specifically, each noise reduction component includes three mounting plates 4, each mounting plate 4 has a mounting hole 5 on its inner side, a guide roller 6 is provided in the mounting hole 5, and the guide roller 6 is used to limit the side of the plate to prevent the plate from shifting when rolling. The front and rear ends of each guide roller 6 are connected to the inner wall of the mounting hole 5 through bearings, so that the guide roller 6 can rotate in the mounting hole 5 to reduce the friction between the guide roller 6 and the plate. The three mounting plates 4 are connected together by connecting blocks 7, and the tops of the two support plates 3 are fixed with adjustment components for adjusting the position of the mounting plates 4.
[0024] By using the adjustment component to adjust the position of the mounting plate 4, the staff adjusts the distance between the two groups of mounting plates 4 according to the width of the processed plate, so that the guide roller 6 on the mounting plate 4 contacts the side wall of the plate. When the plate is rolled between the three pressing wheels 2, the guide rollers 6 on the left and right sides guide and support the side wall of the plate, which can avoid the plate from shifting when rolling, thereby preventing the plate from bending and rubbing against the pressing wheel 2 when rolling to generate noise. The guide roller 6 is installed in the mounting hole 5 through a bearing. When the plate contacts the guide roller 6, the guide roller 6 rotates without generating friction with the plate, thereby avoiding the generation of noise.
[0025] Refer to the instruction manual Figure 1-5 The utility model provides a low-noise rolling machine. Both adjustment components include a first hydraulic cylinder 8. The two first hydraulic cylinders 8 are respectively fixed on the tops of the two support plates 3. The first hydraulic cylinders 8 are used to drive the mounting plate 4 to move left and right. The first hydraulic cylinder 8 is fixed with a second hydraulic cylinder 10 through a first connecting plate 9 on one side close to the mounting plate 4. The top of the second hydraulic cylinder 10 is fixedly connected to the mounting plate 4 through a second connecting plate 11, so as to adjust the up and down position of the mounting plate 4.
[0026] Two support blocks 12 distributed front and back are embedded on the top of the two support plates 3. A through hole 13 is opened in the support block 12. A guide rod 14 runs through the through hole 13. One end of the guide rod 14 is fixedly connected to the mounting plate 4. The guide rod 14 and the support block 12 are used in conjunction to increase the stability of the mounting plate 4 when moving.
[0027] By using the second hydraulic cylinder 10 to adjust the height of the mounting plate 4, the first hydraulic cylinder 8 can drive the mounting plate 4 to move left and right, and adjust the spacing between the two groups of mounting plates 4 without manual operation, which saves time and effort. When the mounting plate 4 moves left and right, the guide rod 14 on the mounting plate 4 slides in the through hole 13, which can increase the stability of the mounting plate 4 when moving. When the mounting plate 4 moves up and down, the support block 12 follows the guide rod 14 and moves simultaneously in the support plate 3, continuing to guide the mounting plate 4.
[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A low-noise rolling machine, comprising a processing base (1) and three pressing wheels (2) for rolling processing, characterized in that: Support plates (3) are installed at both ends of the three pressing wheels (2), the bottom end of the support plate (3) is fixedly connected to the top of the processing base (1), a driving component is fixedly provided on the support plate (3) close to the pressing wheel (2), and noise reduction components are provided on the sides of the two support plates (3) close to each other; Each noise reduction component comprises three mounting plates (4), each mounting plate (4) is provided with a mounting hole (5) on its inner side, a guide roller (6) is provided in the mounting hole (5), the three mounting plates (4) are connected together via a connecting block (7), and an adjustment component for adjusting the position of the mounting plates (4) is fixedly provided on the top of the two support plates (3).
2. A low noise rolling machine according to claim 1, characterized in that: The two adjustment assemblies each comprise a first hydraulic cylinder (8), and the two first hydraulic cylinders (8) are respectively fixed on the top of the two support plates (3).
3. A low noise rolling machine according to claim 2, characterized in that: A second hydraulic cylinder (10) is fixed to the first hydraulic cylinder (8) on the side close to the mounting plate (4) via a first connecting plate (9), and the top end of the second hydraulic cylinder (10) is fixedly connected to the mounting plate (4) via a second connecting plate (11).
4. A low noise rolling machine according to claim 1, characterized in that: Two support blocks (12) are embedded on the top of the two support plates (3) and are distributed front and back. A through hole (13) is provided in the support block (12). A guide rod (14) passes through the through hole (13). One end of the guide rod (14) is fixedly connected to the mounting plate (4).
5. A low noise rolling machine according to claim 1, characterized in that: The front and rear ends of each guide roller (6) are connected to the inner wall of the mounting hole (5) through bearings.
6. A low noise rolling machine according to claim 1, characterized in that: The driving assembly comprises a motor assembly (15) for driving the pressing wheel (2) to rotate, and the bottom end of the motor assembly (15) is fixedly connected to the top of the processing base (1).
Citation Information
Patent Citations
Low noise edge rolling machine
CN207372085U