Steam recovery stabilizing system device

By setting a regulating valve between the steam flash tank of the hydrochloric acid synthesis device and the gas-liquid separator, adjusting the steam pressure, and setting another regulating valve between the gas-liquid separator and the liquid chlorine vaporizer, a stable decompression of the steam pressure is achieved, and the problem of high equipment costs and mismatch between the steam pressure in the prior art is solved, and the stable recovery of steam pressure and energy-saving effect of production is achieved.

CN222566817UActive Publication Date: 2025-03-07FUJIAN SOUTHEAST ELECTROCHEMICAL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420642733.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-07
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing hydrochloric acid synthesis device has high equipment costs in the heat recovery part, and the steam pressure does not match the pressure required in the workshop, resulting in steam fluctuations and production impacts.

Method used

A steam recovery and stabilization system device is designed, including a hydrochloric acid furnace, a steam flash tank, a gas-liquid separator and a liquid chlorine vaporizer. By setting a regulating valve between the steam flash tank and the gas-liquid separator, the steam pressure is adjusted, and another regulating valve between the gas-liquid separator and the liquid chlorine vaporizer, the stable pressure reduction of the steam pressure is achieved.

Benefits of technology

There is no need to use steam buffer tanks for distribution, which reduces equipment costs, achieves stable recovery of steam pressure, and improves the energy-saving effect of production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222566817U_ABST
    Figure CN222566817U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of chemical energy-saving equipment, and provides a steam recovery stabilizing system device, which solves the problem that the equipment cost of the heat recovery part of the existing hydrochloric acid synthesis device is higher, and comprises a hydrochloric acid furnace, a steam flash tank, a gas-liquid separator and a liquid chlorine vaporizer, the hydrochloric acid furnace, the steam flash tank, the gas-liquid separator and the liquid chlorine vaporizer are sequentially connected, a regulating valve is arranged between the steam flash tank and the gas-liquid separator, the pressure of steam generated by the steam flash tank is regulated by arranging the regulating valve between the steam flash tank and the gas-liquid separator, a steam buffer tank is not needed for distribution, and the equipment cost is low.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of chemical energy-saving equipment, in particular to a steam recovery and stabilization system device. Background Art

[0002] Chinese patent publication number CN202880863U discloses a hydrochloric acid synthesis device for chlor-alkali production. Its technical solution is: the electrolyzer is provided with a hydrogen pipeline and a chlorine pipeline respectively, and is connected to the hydrochloric acid synthesis furnace, the hydrogen pipeline is connected to the washing tower and the compressor; the connecting pipeline of the washing tower and the compressor is provided with a branch pipeline, on which a hydrogen cabinet is provided, and the hydrogen cabinet is provided with an outlet pipeline connected to the hydrochloric acid synthesis furnace.

[0003] The utility model evaporates softened water through the heat generated by the reaction in the hydrochloric acid synthesis furnace and supplies it to various production workshops. However, since the pressure of the by-product steam evaporated by the hydrochloric acid synthesis furnace is different from the pressure required by each workshop, the utility model uses a steam buffer tank to distribute the steam, and the equipment cost is relatively high. Utility Model Content

[0004] Therefore, in view of the above problems, the utility model provides a steam recovery stabilization system device to solve the problem of high equipment cost in the heat recovery part of the existing hydrochloric acid synthesis device.

[0005] In order to achieve the above object, the utility model is realized by the following technical solutions:

[0006] A steam recovery stabilization system device comprises a hydrochloric acid furnace, a steam flash tank, a gas-liquid separator and a liquid chlorine vaporizer, wherein the hydrochloric acid furnace, the steam flash tank, the gas-liquid separator and the liquid chlorine vaporizer are connected in sequence, a regulating valve is arranged between the steam flash tank and the gas-liquid separator, the regulating valve comprises a three-way valve body, a regulating component and a regulating head, the regulating component and the regulating head are respectively arranged on both sides of the three-way valve body, the regulating component comprises an end cap, a threaded member, a spring and a movable member, the threaded member has a first end and a second end, the first end of the threaded member is threadedly connected to the three-way valve body, the second end of the threaded member is exposed outside the three-way valve body and is provided with the end cap, the end cap is connected to the threaded member by threads, the first end is recessed inwardly to form a rebound groove, a fixing column is arranged in the rebound groove, the movable member is arranged outside the fixing column, an expansion platform is arranged at one end of the movable member away from the threaded member, and the spring is arranged outside the movable member.

[0007] Furthermore, the fixing column is arranged to protrude from the first end.

[0008] Furthermore, the regulating head is threadedly connected to the three-way valve body, a vent pipe is provided in the regulating head, and a central axis of the vent pipe is consistent with a central axis of the movable part.

[0009] Furthermore, the diameter of the spring is larger than the diameter of the movable part, the expansion platform is formed by the movable part extending outward, and the diameter of the spring is smaller than the diameter of the expansion platform.

[0010] Furthermore, a spherical protrusion is provided on a side of the expansion platform away from the movable part.

[0011] Furthermore, a vent hole is provided on the movable part, and the diameter of the movable part is larger than the diameter of the fixed column.

[0012] Furthermore, a gasket is provided between the end cap and the three-way valve body.

[0013] Furthermore, a gasket is disposed on the outer sleeve of the fixing column, and the gasket is disposed in the rebound groove.

[0014] Furthermore, polygonal adjustment rings are provided on the outer sides of the end cap and the adjustment head.

[0015] Furthermore, a regulating valve is provided between the gas-liquid separator and the liquid chlorine vaporizer.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model adjusts the steam pressure produced by the steam flash tank by arranging a regulating valve between the steam flash tank and the gas-liquid separator, and does not need a steam buffer tank for distribution, so the equipment cost is low.

[0018] 2. The utility model adopts the structural design of the regulating valve to enable the regulating valve to have a certain self-regulating function, with a simple structure, few components and low cost.

[0019] 3. The utility model reduces the high-pressure steam twice to the working pressure of the liquid chlorine vaporizer under the joint action of the regulating valves arranged between the steam flash tank and the gas-liquid separator and between the gas-liquid separator and the liquid chlorine vaporizer, thereby achieving stable pressure of the recovered steam and achieving the purpose of energy saving in production. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;

[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the regulating valve of the utility model embodiment;

[0022] Figure 3 This is a schematic diagram of the exploded structure of the regulating valve according to an embodiment of the utility model.

[0023] Description of Figure Numbers

[0024] Hydrochloric acid furnace 1;

[0025] Steam flash tank 2;

[0026] Gas-liquid separator 3;

[0027] Liquid chlorine vaporizer 4;

[0028] Regulating valve 5;

[0029] Three-way valve body 6; gasket 61;

[0030] Adjustment component 7; end cap 71; threaded member 72; first end 721; second end 722; rebound groove 723; spring 73; movable member 74; fixing column 75; expansion platform 76; spherical protrusion 77; vent hole 78; gasket 79;

[0031] Adjusting head 8; vent pipe 81; polygonal adjusting ring 82. DETAILED DESCRIPTION

[0032] The following will describe the implementation methods of the present invention in detail in conjunction with specific embodiments, so that the implementation process of how the present invention applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0033] Example

[0034] like Figures 1 to 3 As shown, a steam recovery stabilization system device includes a hydrochloric acid furnace 1, a steam flash tank 2, a gas-liquid separator 3 and a liquid chlorine vaporizer 4, wherein the hydrochloric acid furnace 1, the steam flash tank 2, the gas-liquid separator 3 and the liquid chlorine vaporizer 4 are connected in sequence, a regulating valve 5 is provided between the steam flash tank 2 and the gas-liquid separator 3, and a regulating valve 5 is provided between the gas-liquid separator 3 and the liquid chlorine vaporizer 4;

[0035] Since H2+Cl2=2HCl will release a lot of heat when reacting in the hydrochloric acid furnace 1, the heat generated by the reaction is used to evaporate the soft water. In order to make the steam carry more heat, the production pressure in the steam flash tank 2 is 0.16-0.4MPa. Since the steam pressure of the liquid chlorine vaporizer 4 is controlled at 0.02-0.05MPa during production, the steam pipeline is directly connected, and the pressure difference is large, which will form a large amount of condensate, causing steam fluctuations and affecting production. Under the joint action of the regulating valve 5 arranged between the liquid chlorine vaporizer 4, the high-pressure steam is decompressed twice to the working pressure of the liquid chlorine vaporizer 4 to achieve the stable pressure of the recovered steam. At the same time, the regulating valve 5 arranged between the steam flash tank 2 and the gas-liquid separator 3 can also cooperate with the liquid level meter (not shown in the figure) to adjust the liquid level in the gas-liquid separator 3. This is a conventional technical means and will not be described in detail here. The hydrochloric acid furnace 1, the steam flash tank 2, the gas-liquid separator 3 and the liquid chlorine vaporizer 4 are all conventional equipment in the field and will not be described in detail here.

[0036] The regulating valve 5 includes a three-way valve body 6, a regulating component 7 and a regulating head 8, wherein the regulating component 7 and the regulating head 8 are respectively arranged on both sides of the three-way valve body 6, the regulating component 7 includes an end cap 71, a threaded member 72, a spring 73 and a movable member 74, the threaded member 72 has a first end 721 and a second end 722, the first end 721 of the threaded member 72 is threadedly connected to the three-way valve body 6, the second end 722 of the threaded member 72 is exposed outside the three-way valve body 6 and is provided with the end cap 71, the end cap 71 and the threaded member 72 are threadedly connected, the first end 721 is recessed inwardly to form a rebound groove 723, a fixing column 75 is arranged in the rebound groove 723, the movable member 74 is arranged on the outer surface of the fixing column 75, the movable member 74 is provided with an expansion platform 76 at one end away from the threaded member 72, and the spring 73 is arranged on the outer surface of the movable member 74;

[0037] The fixed column 75 is protruded from the first end 721, and the movable member 74 has a larger movable range on the fixed column 75, so that the regulating range of the regulating valve 5 is larger;

[0038] The regulating head 8 is threadedly connected to the three-way valve body 6. A vent pipe 81 is provided in the regulating head 8. The central axis of the vent pipe 81 is consistent with the central axis of the movable part 74. A spherical protrusion 77 is provided on the side of the expansion platform 76 away from the movable part 74. The spherical protrusion 77 is used to guide the steam flowing through the vent pipe 81 to stabilize the airflow.

[0039] The diameter of the spring 73 is larger than that of the movable part 74. The expansion platform 76 is formed by the movable part 74 extending outward. The diameter of the spring 73 is smaller than that of the expansion platform 76. By setting the expansion platform 76, when the steam pressure fluctuates on the side of the expansion platform 76 away from the movable part 74, the elastic force of the spring 73 automatically adjusts the position of the movable part 74 on the fixed column 75, thereby adjusting the flow blocking effect of the expansion platform 76 on the airflow passing through the vent pipe 81, thereby achieving pressure regulation.

[0040] The movable member 74 is provided with a vent hole 78, the diameter of the movable member 74 is larger than the diameter of the fixed column 75, and the vent hole 78 allows steam to enter between the movable member 74 and the fixed column 75 through the vent hole 78, so that the internal and external pressures of the movable member 74 can be balanced, and the movable member 74 is convenient for self-regulation under the action of the spring 73;

[0041] A gasket 61 is provided between the end cap 71 and the three-way valve body 6. When the end cap 71 is rotated to adjust the position of the threaded member 72 in the three-way valve body 6, the gasket 61 can ensure the air tightness of the three-way valve body 6. A gasket 79 is provided on the outer sleeve of the fixing column 75. The gasket 79 is arranged in the rebound groove 723 to play a buffering effect when the movable member 74 is subjected to a large pressure fluctuation and hits the rebound groove 723.

[0042] The end cap 71 and the outer side of the adjusting head 8 are both provided with a polygonal adjusting ring 82, so as to facilitate the use of tools to adjust the distance between the expansion platform 76 and the end of the adjusting head 8;

[0043] How it works:

[0044] When adjusting the regulating valve 5, the end cap 71 or the adjusting head 8 is rotated, and the threaded member 72 or the adjusting head 8 is rotated along the thread and then moved in the three-way valve body 6, thereby adjusting the distance between the end of the movable member 74 and the end of the adjusting head 8 to achieve pressure regulation. When the steam pressure fluctuation becomes larger, the external pressure of the movable member 74 is relatively large. The movable member 74 is first squeezed by the pressure difference to squeeze the spring 73 and move along the fixed column 75. When the steam enters between the movable member 74 and the fixed column 75 through the vent hole 78, the pressure difference between the inside and outside of the movable member 74 is stabilized, and the movable member 74 is reset under the action of the spring 73 to achieve pressure stability.

[0045] Although the present invention has been specifically demonstrated and described in conjunction with the preferred embodiments, those skilled in the art should understand that various changes may be made to the present invention in form and detail without departing from the spirit and scope of the present invention as defined in the appended claims, all of which are within the scope of protection of the present invention.

Claims

1. A steam recovery stabilization system device, comprising a hydrochloric acid furnace, characterized in that: The utility model further comprises a steam flash tank, a gas-liquid separator and a liquid chlorine vaporizer, wherein the hydrochloric acid furnace, the steam flash tank, the gas-liquid separator and the liquid chlorine vaporizer are connected in sequence, and a regulating valve is arranged between the steam flash tank and the gas-liquid separator, and the regulating valve comprises a three-way valve body, a regulating component and a regulating head, and the regulating component and the regulating head are respectively arranged on both sides of the three-way valve body, and the regulating component comprises an end cap, a threaded member, a spring and a movable member, and the threaded member has a first end and a second end, and the first end of the threaded member is threadedly connected to the three-way valve body, and the second end of the threaded member is exposed outside the three-way valve body and is provided with the end cap, and the end cap is connected to the threaded member by threads, and the first end is recessed inwardly to form a rebound groove, and a fixing column is arranged in the rebound groove, and the movable member is arranged outside the fixing column, and an expansion platform is arranged at one end of the movable member away from the threaded member, and the spring is arranged outside the movable member.

2. A steam recovery stabilization system device according to claim 1, characterized in that: The fixing column is arranged to protrude from the first end.

3. A steam recovery stabilization system device according to claim 1, characterized in that: The regulating head is threadedly connected to the three-way valve body, a vent pipe is provided in the regulating head, and the central axis of the vent pipe is consistent with the central axis of the movable part.

4. A steam recovery stabilization system device according to claim 1, characterized in that: The diameter of the spring is larger than the diameter of the movable part, the expansion platform is formed by the movable part extending outward, and the diameter of the spring is smaller than the diameter of the expansion platform.

5. A steam recovery stabilization system device according to claim 1, characterized in that: A spherical protrusion is provided on a side of the expansion platform away from the movable part.

6. A steam recovery stabilization system device according to claim 1, characterized in that: The movable part is provided with a vent hole, and the diameter of the movable part is larger than the diameter of the fixed column.

7. A steam recovery stabilization system device according to claim 1, characterized in that: A gasket is provided between the end cap and the three-way valve body.

8. A steam recovery stabilization system device according to claim 1, characterized in that: The outer sleeve of the fixing column is provided with a gasket, and the gasket is arranged in the rebound groove.

9. A steam recovery stabilization system device according to claim 1, characterized in that: A polygonal adjustment ring is provided on the outer side of the end cap and the adjustment head.

10. A steam recovery stabilization system device according to claim 1, characterized in that: A regulating valve is provided between the gas-liquid separator and the liquid chlorine vaporizer.

Citation Information

Patent Citations

  • Synthesizer for producing hydrochloric acid from chlor-alkali

    CN202880863U