Portable feeding frame for sludge
By designing a portable sludge loading frame, the automatic drop and discharge of sludge is achieved by using the impact rod assembly and transmission plate, the problem of low sludge treatment efficiency in the prior art is solved, and the sludge loading and drying efficiency is improved.
Patent Information
- Application Number
- CN202420540264.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-19
AI Technical Summary
In the existing sludge treatment plants, ordinary material frames containing sludge need to be manually poured into the sludge silt after being transferred, which is inefficient, and the drying effect of sludge in the ordinary material frame is not ideal, which affects the production progress.
A portable sludge loading frame is designed. Through the cooperation of the impact rod assembly, transmission plate and bottom plate, the sludge will automatically fall and discharge without manual operation, and a ventilation port is set up in the frame to speed up the sludge drying.
The sludge loading efficiency is improved, manual operation is reduced, the sludge treatment rate is accelerated, and the sludge drying speed is accelerated through the vents, improving the overall production efficiency.
Smart Images

Figure CN222573131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sludge recovery and treatment technology, in particular to a portable sludge feeding frame. Background Art
[0002] Sludge is generally the sediment discharged from sewage treatment facilities. The sediment with organic matter as the main component is called sludge, which is easy to decompose and stink, has fine particles, small specific gravity (about 1.02-1.006), high water content and is not easy to dehydrate. It is a hydrophilic substance with a colloidal structure. According to the source of sludge, it can be divided into: water supply plant sludge, domestic sewage sludge, industrial sludge, and urban water body dredging sludge; according to the sewage treatment process of the sewage plant, sludge can be divided into: primary sedimentation tank sludge, activated sludge, humus sludge, chemical sludge; according to the stage of sludge production, it can be divided into: raw sludge, digested sludge, concentrated sludge, dehydrated sludge, and dried sludge.
[0003] In existing sludge treatment plants, ordinary material frames filled with sludge need to be manually poured into the sludge bin after transportation, which is inefficient. In addition, the drying effect of the sludge placed in the ordinary material frames is not ideal, thus affecting the overall production progress. Utility Model Content
[0004] The utility model aims to overcome the shortcomings of the prior art and provide a portable sludge feeding frame, which does not require personnel to operate the material pouring, is relatively simple to operate, improves the sludge feeding efficiency, and thus speeds up the sludge processing rate.
[0005] The purpose of the utility model is achieved through the following technical solutions: this portable sludge feeding frame comprises a frame, the upper and lower ends of the frame are open, louver baffles are installed around it, and a bottom plate is hinged on both sides of the bottom of the frame. When the two bottom plates are closed from both sides to the middle, the lower opening of the frame is closed, and the sludge is accommodated inside the frame and the louver baffles. When the two bottom plates are opened from the middle to both sides, the lower opening of the frame is opened for the sludge to be discharged; driven plates are installed near the bottom position on both sides of the frame, and a slide groove is provided on each driven plate. Fixed bolts are installed in the slide groove to connect the transmission plate so that the transmission plate slides along the slide groove, one end of the transmission plate is matched with the two bottom plates in a slot-type manner, and the other end of the transmission plate is rotatably connected with a striker assembly. When the striker assembly is subjected to a vertical upward force, the transmission plate is pushed to slide upward along the slide groove, so that the two bottom plates are separated from the transmission plate and open to both sides.
[0006] As a further technical solution, the impact rod assembly includes a U-shaped rod, connecting plates are arranged at both ends of the U-shaped rod and are rotatably connected to the corresponding transmission plate through connecting bolts; a sleeve is installed on the U-shaped rod, and a stabilizing plate is fixed on the outer wall of the sleeve for contacting and supporting the ground.
[0007] As a further technical solution, pin holes are provided at corresponding positions on the sleeve and the U-shaped rod for installing a latch pin to position the sleeve on the U-shaped rod.
[0008] As a further technical solution, two fixed plates are spaced apart at positions on the frame that are staggered from the sleeve, and pin holes are penetrated through the fixed plates. When the U-shaped rod rotates to enter between the two fixed plates, a pin is inserted into the pin holes of the two fixed plates to lock the U-shaped rod and the fixed plates.
[0009] As a further technical solution, two grooves are provided on the transmission plate, and a fixing pin is installed on each base plate for fitting into the grooves.
[0010] As a further technical solution, the slide groove is arranged obliquely from the lower left to the upper right.
[0011] As a further technical solution, two partitions are arranged at intervals on the inner wall of the frame, and two rows of ventilation openings are provided on the louver baffle at positions corresponding to the partitions.
[0012] As a further technical solution, lifting ears are arranged on the four corners of the top of the frame, and forklift ears are arranged on both sides of the top of the frame.
[0013] The beneficial effects of the utility model are:
[0014] 1. The striker assembly can be locked in the fixed plate by a latch, so that the bottom plate remains closed, and the sludge can be easily transported;
[0015] 2. After the stabilizing plate contacts the loading position of the silo, it drives the transmission plate and automatically opens the bottom plate, so that the sludge automatically falls under the action of gravity to complete the unloading work. The whole process does not require personnel to operate the unloading, the operation is relatively simple, and the sludge loading efficiency is improved, thereby accelerating the sludge processing rate;
[0016] 3. Ventilation holes are opened on the outer wall of the frame to speed up the drying speed of the sludge in the drying kiln. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of the utility model.
[0018] Figure 2 It is a side structural schematic diagram of the utility model.
[0019] Figure 3 It is a schematic diagram of the structure of the utility model when the bottom plate is in an open state.
[0020] Figure 4 It is a schematic diagram of the structure of the bottom plate of the utility model in a closed state.
[0021] Figure 5It is a schematic diagram of the main structure of the striker assembly in the utility model.
[0022] Figure 6 It is a side structural schematic diagram of the striker assembly in the utility model.
[0023] Explanation of the accompanying drawings: louver baffle 1, fixed plate 2, driven plate 3, fixing bolt 4, striker rod assembly 5, transmission plate 6, fixing pin 7, base plate 8, frame 9, lifting ear 10, forklift ear 11, U-shaped rod 12, latch 13, sleeve 14, stabilizing plate 15, connecting plate 16, pin hole 17, groove 18, partition 19, slide groove 20, vent 21, connecting bolt 22. DETAILED DESCRIPTION
[0024] The utility model will be described in detail below with reference to the accompanying drawings:
[0025] Example: As shown in the attached Figures 1 to 6 As shown, the portable sludge feeding frame includes a louver baffle 1, a fixed plate 2, a driven plate 3, a fixing bolt 4, a striker assembly 5, a transmission plate 6, a fixing pin 7, a base plate 8, a frame 9, a lifting ear 10, a forklift ear 11, a U-shaped rod 12, a latch 13, a sleeve 14, a stabilizing plate 15, a connecting plate 16, a pin hole 17, a groove 18, a partition 19, a slide 20, a vent 21 and a connecting bolt 22.
[0026] Reference Figure 1 The upper and lower ends of the frame 9 are open, and shutter baffles 1 are installed around them. At the same time, a bottom plate 8 is hinged on both sides of the bottom of the frame 9. Figure 1 As shown, when the two bottom plates 8 are closed from both sides to the middle, the lower opening of the frame 9 is closed, and the sludge can be contained inside the frame 9 and the shutter baffle 1. Figure 3 As shown, when the two bottom plates 8 are opened from the middle to both sides, the lower opening of the frame 9 is opened for sludge discharge. Further, driven plates 3 are installed near the bottom of both sides of the frame 9, and each driven plate 3 is provided with a chute 20, which is arranged obliquely from the lower left to the upper right (such as Figure 4 As shown). A fixing bolt 4 is installed in the slide groove 20 to connect the transmission plate 6 so that the transmission plate 6 can slide along the slide groove 20. The transmission plate 6 is located above the bottom plate 8, as shown. Figure 4 As shown, the left end of the transmission plate 6 is slot-matched with the two bottom plates 8. Preferably, two grooves 18 are opened on the transmission plate 6, and a fixing pin 7 is installed on each bottom plate 8. When the two bottom plates 8 are in a closed state, the fixing pin 7 can be fitted into the groove 18.
[0027] like Figure 1 , 2As shown in Figure 3, the right end of the transmission plate 6 is rotatably connected with a striker assembly 5, and the striker assembly 5 includes a U-shaped rod 12, and a connecting plate 16 is arranged at both ends of the U-shaped rod 12, and the connecting plate 16 is rotatably connected to the corresponding transmission plate 6 through a connecting bolt 22. In addition, two sleeves 14 are first installed in the middle of the U-shaped rod 12, and then a stabilizing plate 15 is welded and fixed on the outer wall of each sleeve 14, and the stabilizing plate 15 can contact and support the ground. When the striker assembly 5 (stabilizing plate 5) is subjected to a vertical upward force, the U-shaped rod 12 pushes the transmission plate 6 to slide upward along the slide groove 20, so that the two bottom plates 8 are separated from the transmission plate 6 (the fixing pin rod 7 is separated from the groove 18) and then open to both sides. Preferably, the stabilizing plate 15 is made of 8mm thick steel plate material.
[0028] Reference Figure 5 , 6 Preferably, pin holes 17 are provided at corresponding positions on the sleeve 14 and the U-shaped rod 12, and the pin holes 17 are used to install the pins 13, so as to position the sleeve 14 on the U-shaped rod 12. Further, as Figure 2 , 3 As shown in FIG. 4, two fixing plates 2 are arranged at intervals at positions staggered from the sleeve 14 on the frame 9, and pin holes 17 are provided through the two fixing plates 2. When the U-shaped rod 12 rotates to enter between the two fixing plates 2, the latch 13 can be inserted into the pin holes 17 of the two fixing plates 2 to lock the U-shaped rod 12 and the fixing plates 2, preventing the striker assembly 5 from rotating downward, so as to facilitate the loading of sludge. The latch 13 of the sleeve 14 and the latch 13 of the fixing plate 2 can be used interchangeably.
[0029] like Figure 1 , 3 As shown, two partitions 19 are arranged at intervals on the inner wall of the frame 9, and two rows of vents 21 are provided on the shutter baffle 1 at positions corresponding to the partitions 19, so as to achieve a better sludge drying effect and facilitate the sludge feeding frame loaded with sludge to be pushed into the drying kiln for drying. Preferably, lifting ears 10 are provided on the four corners of the top of the frame 9, and forklift ears 11 are provided on both sides of the top of the frame 9, so as to facilitate the lifting of the feeding frame.
[0030] Working process of the utility model: When using the portable sludge feeding frame, the sludge transferred from the sludge plant and the sludge through the sludge scraper will enter the frame composed of the frame 9, the shutter baffle 1 and the bottom plate 8 from the entrance of the upper frame. The sludge enters the frame and passes through two shutter baffles 19, and the sludge in the frame is divided into three parts, and then the sludge feeding frame loaded with sludge is pushed into the drying kiln for drying. After drying, the material frame is pushed out, the U-shaped rod 12 is put down, and the material frame is lifted above the sludge bin and then hung down. When the stabilizing plate 15 contacts and sinks at the sludge bin feeding place, the supporting force of the stabilizing plate 15 is transmitted to the U-shaped rod 12. Since the U-shaped rod 12 is connected to the transmission plate 6 through the connecting plate 16 and the fixing bolt 4, the transmission plate 6 moves along the slide groove 20 of the driven plate 3, the fixing bolt 4 moves upward in the slide groove 20, and the other end of the transmission plate 6 moves downward, so that the fixing pin rod 7 of the bottom plate 8 is separated from the groove 18 of the transmission plate 6. At this time, the bottom plate 8 has no supporting force. Under the action of gravity, the sludge in the frame body knocks the bottom plate 8 open and discharges the sludge downward into the sludge bin.
[0031] The portable sludge loading frame loads sludge through the frame body. Since the louver baffle is provided with vents and two louver partitions are provided in the frame body, the drying speed of the sludge in the drying kiln is accelerated. During the loading process, the U-shaped impact rod assembly, the transmission plate and the bottom plate are used to realize that the sludge is discharged from the lower part of the frame body into the sludge bin during the falling process of the frame. There is no need for manual pouring, the efficiency of sludge loading is improved, and labor is saved, thereby reducing the operating cost for sludge treatment.
[0032] It is understandable that, for those skilled in the art, any equivalent replacement or change to the technical solution and the concept of the utility model should fall within the protection scope of the claims attached to the utility model.
Claims
1. A portable sludge feeding frame, characterized in that: The invention comprises a frame (9), wherein the upper and lower ends of the frame (9) are open, and shutter baffles (1) are installed around the frame (9); a bottom plate (8) is hinged on both sides of the bottom of the frame (9); when the two bottom plates (8) are closed from both sides to the middle, the lower opening of the frame (9) is closed, and sludge is contained inside the frame (9) and the shutter baffles (1); when the two bottom plates (8) are opened from the middle to both sides, the lower opening of the frame (9) is opened to discharge the sludge; driven plates (3) are installed near the bottom of both sides of the frame (9), and each driven plate (3) is The plates (3) are provided with a slide groove (20), and a fixing bolt (4) is installed in the slide groove (20) to connect the transmission plate (6), so that the transmission plate (6) slides along the slide groove (20), one end of the transmission plate (6) is engaged with the two bottom plates (8) in a slot-type manner, and the other end of the transmission plate (6) is rotatably connected with a striker assembly (5), when the striker assembly (5) is subjected to a vertical upward force, the transmission plate (6) is pushed to slide upward along the slide groove (20), so that the two bottom plates (8) are separated from the transmission plate (6) and then open to both sides.
2. The portable sludge feeding frame according to claim 1 is characterized in that: The striker rod assembly (5) comprises a U-shaped rod (12), connecting plates (16) are arranged at both ends of the U-shaped rod (12) and are rotatably connected to the corresponding transmission plate (6) through connecting bolts (22); a sleeve (14) is installed on the U-shaped rod (12), and a stabilizing plate (15) is fixed on the outer wall of the sleeve (14) for contacting and supporting on the ground.
3. The portable sludge feeding frame according to claim 2 is characterized in that: The sleeve (14) and the U-shaped rod (12) are provided with pin holes (17) at corresponding positions for installing the latch pin (13) to position the sleeve (14) on the U-shaped rod (12).
4. The portable sludge feeding frame according to claim 3 is characterized in that: Two fixing plates (2) are arranged at intervals at positions offset from the sleeve (14) on the frame (9), and pin holes (17) are formed through the fixing plates (2). When the U-shaped rod (12) rotates to enter between the two fixing plates (2), a latch pin (13) is inserted into the pin holes (17) of the two fixing plates (2), thereby locking the U-shaped rod (12) and the fixing plates (2).
5. The portable sludge feeding frame according to claim 1 is characterized in that: Two grooves (18) are provided on the transmission plate (6), and a fixing pin (7) is installed on each base plate (8) for fitting into the grooves (18).
6. The portable sludge feeding frame according to claim 1 is characterized by: The slide groove (20) is arranged obliquely from the lower left to the upper right.
7. The portable sludge feeding frame according to claim 1 is characterized by: Two partitions (19) are arranged at intervals on the inner wall of the frame (9), and two rows of ventilation openings (21) are provided on the louver baffle (1) at positions corresponding to the partitions (19).
8. The portable sludge feeding frame according to claim 1 is characterized by: Lifting ears (10) are arranged on the four corners of the top of the frame (9), and forklift ears (11) are arranged on both sides of the top of the frame (9).