Coke quenching car track cleaning device

By installing scrapers under the coke quenching vehicle and using the movement of the coke quenching vehicle to drive cleaning, combined with the motor-driven brush head cleaning when stationary, the wear problem caused by accumulation of debris and dust on the track is solved, cleaning efficiency and equipment life are improved, and operating costs are reduced.

CN222575372UActive Publication Date: 2025-03-07ETUOKE QI XINHANG COKING CO LTD
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Patent Information

Application Number
CN202420515988.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-03-07
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

During the operation of the coking quenching vehicle, the accumulation of debris and dust on the track will cause rail wear and reduce the working efficiency of the equipment. The existing cleaning devices are inefficient in operation and are not economical.

Method used

A track cleaning device for quenching vehicles is designed. By installing the scraper under the quenching vehicle, the scraper is used to drive the scraper to clean the rails by placing the movement of the quenching vehicle, and when the quenching vehicle is stationary, the scraper is driven by a motor to clean the scraper.

Benefits of technology

The rails are cleaned by driving the blowing nozzle and scraper through the movement of the coke quenching vehicle. At the same time, the scrapers are cleaned when the coke quenching vehicle is stationary, which improves the track cleaning efficiency, extends the service life of the equipment, and reduces operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coke quenching car track cleaning device which comprises a coke quenching car. A frame plate is welded to the bottom of the coke quenching car, a vertical rod is welded to the bottom of the frame plate, a scraper is arranged on the surface of the vertical rod, the bottom of the frame plate is rotationally connected with a rotating rod through a supporting rod, and the top of the frame plate is fixedly connected with a motor through a bolt. The coke quenching car drives the frame plate and the vertical rod to move, dust on the surface of a steel rail can be blown away through matched use of the air blowing bellows and the air blowing nozzles, meanwhile, the vertical rod drives the scraper to clean the dust on the surface of the steel rail, when the coke quenching car stops, the control box controls the motor to be started, and then the rotating rod drives the transverse rod and the sleeve plate to rotate. Therefore, dust attached to the surface of the scraper is removed by the brush head, and the purposes of driving the blowing nozzle and the scraper to clean the steel rail through the movement of the quenching car, cleaning the scraper when the quenching car is static and further guaranteeing the rail cleaning effect are achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coke quenching car operation and maintenance, in particular to a coke quenching car track cleaning device. Background Art

[0002] The quenching car is mainly transported by rails, which has the advantage of stable operation. However, during the operation of the quenching car, various debris and dust may fall on the track. If the debris and dust on the track cannot be cleaned in time, it will cause wear and tear on both the track and the quenching car, and long-term wear will lead to reduced equipment working efficiency. This requires timely cleaning of the track to ensure the normal operation of the quenching car.

[0003] When cleaning the track of the quenching car, it is necessary to additionally clean the rails on both sides, and this step needs to be performed separately. During this process, the cleaning device always needs external force to adjust and support it, which makes the track cleaning efficiency low and the economy poor. Therefore, a quenching car track cleaning device is needed. The scraper can be installed under the quenching car, and the scraper can be driven by the movement of the quenching car to clean the rails. At the same time, the scraper can be cleaned when the quenching car is stationary, thereby ensuring the track cleaning effect. Utility Model Content

[0004] The purpose of the utility model is to provide a track cleaning device for a quenching vehicle, which can improve the safety and reliability of vehicle operation by cleaning the debris on the track. In addition, it can also improve the durability of the vehicle track, reduce the wear of the vehicle track, and thus reduce the operating cost of the vehicle. The track cleaning device for a quenching vehicle has the advantages of automatic operation, safety and reliability, etc., and provides effective cleaning protection for the vehicle track to solve the technical problems raised by the above-mentioned background technology.

[0005] The utility model provides a technical solution to the above-mentioned technical problems as follows: a quenching car track cleaning device, comprising a quenching car: a frame plate is welded at the bottom of the quenching car, a vertical rod is welded at the bottom of the frame plate, a scraper is arranged on the surface of the vertical rod, the bottom of the frame plate is rotatably connected to a rotating rod through a support rod, the top of the frame plate is fixedly connected to a motor by bolts, the output shaft of the motor and the front end of the rotating rod are both fixedly connected to a turntable, a transmission belt is connected between the two turntables, two symmetrically arranged cross rods are welded on the surface of the rotating rod, a sleeve plate is slidably connected to the surface of the cross rod, a brush head is arranged on the surface of the sleeve plate, a control box is fixedly installed on the top of the frame plate by bolts, and an air blowing bellows and an air blowing nozzle are fixedly installed on the bottom of the quenching car.

[0006] Preferably, the scraper is slidably connected to the vertical rod, the bottom of the scraper fits against the top of the unloading rail, and a spring 1 is fixedly connected between the scraper and the frame plate, and the spring 1 is in a compressed state.

[0007] Preferably, a bolt rod is provided through the outer side of the brush head, an end of the bolt rod penetrates into the inner cavity of the brush head and abuts against the sleeve plate, and the bolt rod is threadedly connected to the brush head.

[0008] Preferably, the control box is equipped with a Zhejiang Zhongkong JX-XP series DCS control G multi-channel intelligent measurement and control terminal module, which is a mutual receiving and transmitting type.

[0009] Preferably, a spring cavity is provided inside the sleeve plate, a circular plate is welded to the end of the cross bar, and a second spring is fixedly connected between the circular plate and the inner wall of the spring cavity.

[0010] 1. The beneficial effects of the utility model are as follows: the utility model drives the frame plate and the vertical rod to move through the quenching car, and the dust on the surface of the rail can be blown away through the coordinated use of the air blowing bellows and the air blowing nozzle. At the same time, the vertical rod drives the scraper to clean the dirt on the surface of the rail. When the quenching car stops, the control box controls the motor to start, and then the rotating rod drives the cross rod and the sleeve plate to rotate, so that the brush head removes the dirt attached to the scraper surface, and the air blowing nozzle and the scraper can be driven by the movement of the quenching car to clean the rail. At the same time, the scraper can be cleaned when the quenching car is stationary, thereby ensuring the purpose of track cleaning effect.

[0011] 2. The utility model provides a spring 1 so that the rebound force of the spring 1 drives the scraper to always fit the rail surface, thereby ensuring the scraper's effect of scraping dirt off the rail surface.

[0012] 3. The utility model adjusts the effective length of the sleeve and the cross bar by setting the second spring. When the sleeve drives the brush head to clean the top of the scraper, it can move appropriately on the surface of the cross bar, so that the brush head is always in contact with the top of the scraper, avoiding the occurrence of a cleaning blind spot on the top of the scraper. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] in:

[0014] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;

[0015] Figure 2 This is an embodiment of the utility model Figure 1 A local enlarged view of point A in FIG;

[0016] Figure 3 This is a three-dimensional schematic diagram of a frame plate and a vertical rod in one embodiment of the utility model;

[0017] Figure 4 This is an embodiment of the utility model Figure 3 A partial enlarged view of point B in the middle;

[0018] Figure 5The figure is a three-dimensional schematic diagram of a set plate and a brush head according to an embodiment of the utility model.

[0019] Figure 6 This is a front side schematic diagram of a circular plate and a spring in one embodiment of the utility model.

[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0021] 1. quenching car, 2. frame plate, 3. vertical rod, 4. scraper, 5. spring 1, 6. rotating rod, 7. motor, 8. turntable, 9. transmission belt, 10. cross bar, 11. sleeve plate, 12. brush head, 13. bolt rod, 14. control box, 15. spring chamber, 16. round plate, 17. spring 2, 18. air blowing bellows, 19. air blowing nozzle. DETAILED DESCRIPTION

[0022] Hereinafter, embodiments of the quenching vehicle track cleaning device of the present invention will be described with reference to the accompanying drawings.

[0023] Embodiment 1:

[0024] Figure 1-6 The utility model shows a quenching car track cleaning device of an embodiment of the utility model, which includes a quenching car 1: a frame plate 2 is welded at the bottom of the quenching car 1, a vertical rod 3 is welded at the bottom of the frame plate 2, a scraper 4 is arranged on the surface of the vertical rod 3, the scraper 4 is slidably connected to the vertical rod 3, the bottom of the scraper 4 fits with the top of the unloading car rail, a spring 5 is fixedly connected between the scraper 4 and the frame plate 2, the spring 5 is in a compressed state, and the setting of the spring 5 makes the rebound force of the spring 5 drive the scraper 4 to always fit with the surface of the rail, thereby ensuring the scraping effect of the scraper 4 on the dirt on the surface of the rail, the bottom of the frame plate 2 is rotatably connected to the rotating rod 6 through the support rod, the top of the frame plate 2 is fixedly connected to the motor 7 by bolts, the output shaft of the motor 7 and the rotating rod 6 The front ends are fixedly connected with a turntable 8, and a transmission belt 9 is connected between the two turntables 8. Two symmetrically arranged cross bars 10 are welded on the surface of the rotating rod 6, and a sleeve plate 11 is slidably connected to the surface of the cross bar 10. A brush head 12 is arranged on the surface of the sleeve plate 11, and a bolt rod 13 is penetrated through the outer side of the brush head 12. The end of the bolt rod 13 penetrates into the inner cavity of the brush head 12 and abuts against the sleeve plate 11. The bolt rod 13 and the brush head 12 are threadedly connected. Through the setting of the bolt rod 13, it is convenient to disassemble and assemble the brush head 12 on the surface of the sleeve plate 11, and then it is convenient to disassemble and clean the brush head 12 later. A control box 14 is fixedly installed on the top of the frame plate 2 by bolts, and an air blowing bellows 18 and an air blowing nozzle 19 are fixedly installed on the bottom of the quenching car 1.

[0025] Embodiment 2:

[0026] Figure 1-6The utility model shows a quenching car track cleaning device of an embodiment of the utility model, which includes a quenching car 1: a frame plate 2 is welded at the bottom of the quenching car 1, a vertical rod 3 is welded at the bottom of the frame plate 2, a scraper 4 is arranged on the surface of the vertical rod 3, the bottom of the frame plate 2 is rotatably connected to a rotating rod 6 through a support rod, the top of the frame plate 2 is fixedly connected to a motor 7 through bolts, the output shaft of the motor 7 and the front end of the rotating rod 6 are fixedly connected to a rotating disk 8, a transmission belt 9 is connected between the two rotating disks 8, two symmetrically arranged cross bars 10 are welded on the surface of the rotating rod 6, a sleeve plate 11 is slidably connected to the surface of the cross bar 10, a brush head 12 is arranged on the surface of the sleeve plate 11, a control box 14 is fixedly installed on the top of the frame plate 2 through bolts, and the control box 14 is equipped with There is a Zhejiang Zhongkong JX-300XP series DCS controlled 4G multi-channel intelligent measurement and control terminal module, which is a mutually receiving and transmitting type. A spring cavity 15 is opened inside the sleeve 11, and a round plate 16 is welded at the end of the cross bar 10. A spring 17 is fixedly connected between the round plate 16 and the inner wall of the spring cavity 15. Through the setting of the spring 17, the effective length of the sleeve 11 and the cross bar 10 can be adjusted. When the sleeve 11 drives the brush head 12 to clean the top of the scraper 4, it can move appropriately on the surface of the cross bar 10, so that the brush head 12 is always in contact with the top of the scraper 4, avoiding the occurrence of a cleaning blind spot on the top of the scraper 4. An air blowing bellows 18 and an air blowing nozzle 19 are fixedly installed at the bottom of the quenching car 1.

[0027] Working principle: When the utility model is used, the user drives the frame plate 2 and the vertical rod 3 to move through the quenching car 1, and the dust on the rail surface can be blown away by the coordinated use of the blowing bellows 18 and the blowing nozzle 19. At the same time, the vertical rod 3 drives the scraper 4 to clean the dirt on the rail surface. It should be noted that the control box 14 adopts the Zhejiang Zhongkong JX-300XP series DCS control 4G multi-channel intelligent measurement and control terminal module. This module is a mutually receiving and transmitting type to control the quenching car contactor, and outputs to the DCSD through the wireless module DO point Point I detects the running position of the quenching car in real time, and after DCS logic operation, sends the quenching car movement instruction DO signal to the wireless module to give the on-site control contactor an operating instruction. After reaching the specified position, the quenching car track detection position proximity switch feedback position signal is transmitted back to the DCS display. The DCS monitoring screen remotely jogs the current car, and cooperates with the TV monitoring system to check the position of the quenching car. When the quenching car 1 runs to the indicated position and stops, the control box 14 controls the motor 7 to start, and then the motor 7 is connected through the turntable 8 and the transmission belt 9. The combination drives the rotating rod 6 to rotate, and then the rotating rod 6 drives the cross bar 10 and the sleeve plate 11 to rotate, so that the brush head 12 removes the dust and dirt attached to the surface of the scraper 4. In this process, the sleeve plate 11 is retractably arranged on the surface of the cross bar 10, so that the sleeve plate 11 can drive the brush head 12 to always fit with the top of the scraper 4, thereby ensuring the effect of the brush head 12 on cleaning the surface of the scraper 4, and realizing the cleaning of the rail by the blowing nozzle and the scraper through the movement of the quenching car. At the same time, the scraper can be cleaned when the quenching car is stationary, thereby ensuring the effect of track cleaning.

[0028] In summary: the quenching car track cleaning device drives the frame plate 2 and the vertical rod 3 to move through the quenching car 1, and the dust on the surface of the rail can be blown away through the coordinated use of the air blowing bellows 18 and the air blowing nozzle 19. At the same time, the vertical rod 3 drives the scraper 4 to clean the dust on the surface of the rail. When the quenching car 1 stops, the control box 14 controls the motor 7 to start, and then the rotating rod 6 drives the cross bar 10 and the sleeve plate 11 to rotate, so that the brush head 12 removes the dust attached to the surface of the scraper 4, so that the movement of the quenching car drives the air blowing nozzle and the scraper to clean the rail, and the scraper can be cleaned when the quenching car is stationary, thereby ensuring the purpose of track cleaning effect.

Claims

1. A quenching car track cleaning device, characterized in that: The invention comprises a coke quenching car (1): a frame plate (2) is welded to the bottom of the coke quenching car (1), a vertical rod (3) is welded to the bottom of the frame plate (2), a scraper (4) is arranged on the surface of the vertical rod (3), the bottom of the frame plate (2) is rotatably connected to a rotating rod (6) through a support rod, the top of the frame plate (2) is fixedly connected to a motor (7) through bolts, the output shaft of the motor (7) and the front end of the rotating rod (6) are fixedly connected to a rotating disk (8), a transmission belt (9) is connected between the two rotating disks (8), two symmetrically arranged cross rods (10) are welded to the surface of the rotating rod (6), a sleeve plate (11) is slidably connected to the surface of the cross rod (10), a brush head (12) is arranged on the surface of the sleeve plate (11), a control box (14) is fixedly installed on the top of the frame plate (2) through bolts, and an air blowing bellows (18) and an air blowing nozzle (19) are fixedly installed on the bottom of the coke quenching car (1).

2. A quenching vehicle track cleaning device according to claim 1, characterized in that: The scraper (4) is slidably connected to the vertical rod (3), the bottom of the scraper (4) is in contact with the top of the unloading rail, and a spring (5) is fixedly connected between the scraper (4) and the frame plate (2), and the spring (5) is in a compressed state.

3. A quenching vehicle track cleaning device according to claim 2, characterized in that: A bolt rod (13) is provided through the outer side of the brush head (12), the end of the bolt rod (13) penetrates the inner cavity of the brush head (12) and abuts against the sleeve plate (11), and the bolt rod (13) and the brush head (12) are threadedly connected.

4. A quenching vehicle track cleaning device according to claim 3, characterized in that: The control box (14) is equipped with a Zhejiang Zhongkong JX-300XP series DCS controlled 4G multi-channel intelligent measurement and control terminal module, which is a mutual receiving and transmitting type.

5. A quenching vehicle track cleaning device according to claim 4, characterized in that: A spring cavity (15) is provided inside the sleeve plate (11), a circular plate (16) is welded to the end of the cross bar (10), and a second spring (17) is fixedly connected between the circular plate (16) and the inner wall of the spring cavity (15).

Citation Information

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