Pipeline alloy scale inhibitor without daily maintenance
By using technical means such as electromagnetic generators and spiral scale resistors in pipeline alloy scale resistors, the problem of daily maintenance of alloy scale resistors is solved, and the effect of no daily maintenance is achieved, which significantly improves the smoothness and operation efficiency of the pipeline.
Patent Information
- Application Number
- CN202420585611.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-25
AI Technical Summary
Existing alloy scale inhibitors require daily maintenance, resulting in production or operation interruptions, and are complex and costly to maintain.
A pipe alloy scale resistor without daily maintenance was designed, using an electromagnetic generator to interfere with the scale substance in the water, combined with the spiral scale resistor and the fin structure to achieve a self-cleaning effect.
Effectively reduce the amount of scale inside the pipeline, maintain the smoothness of the pipeline, improve operational efficiency, extend scale resistance, and reduce maintenance and cleaning needs.
Smart Images

Figure CN222577652U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of scale inhibitor equipment, in particular to a pipeline alloy scale inhibitor which does not require daily maintenance. Background Art
[0002] The alloy scale inhibitor is a device used to prevent scaling and deposition inside the pipeline. Daily maintenance during the use of the scale inhibitor can help remove sediments and scaling in the pipeline scale inhibitor to ensure the patency of the pipeline. The normal operation of the scale inhibitor helps to maintain the smooth flow of the fluid, reduce pipeline resistance and pressure loss, and improve the operating efficiency of the pipeline system. However, daily maintenance may require additional manpower, time and material investment. For example, the cost and man-hours required for cleaning the pipeline scale inhibitor, replacing parts and performing maintenance will increase the cost, which may be a significant burden for some large-scale or complex pipeline systems. However, the alloy scale inhibitor of the prior art has the problem of daily maintenance in actual use, which requires inspection, cleaning and replacement of the pipeline scale inhibitor, which may cause certain interruptions in the production or operation process. This is because there is a lack of self-cleaning scale inhibitor components. The lack of self-cleaning scale inhibitor components will not only lead to the above problems, but also may exist for some complex pipeline systems and advanced alloy scale inhibitors. Daily maintenance may require the participation of professional technicians, which may require additional training and technical support, increasing the complexity and cost of maintenance. Therefore, it is necessary to propose a new structure to solve the above technical problems. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model aims to provide a pipeline alloy scale inhibitor that does not require daily maintenance, thereby solving the problems raised in the above-mentioned background technology.
[0004] The utility model is realized through the following technical scheme: a pipeline alloy scale inhibitor that does not require daily maintenance, comprising: an inlet pipe, an outlet pipe, a pipeline one and a pipeline two, the inlet pipe and the outlet pipe have the same structure, the left surface and the right surface of the inlet pipe and the outlet pipe are respectively provided with a connecting flange, the left end of the pipeline one is equipped with the inlet pipe through the connecting flange, the right end of the pipeline one is equipped with the outlet pipe through the connecting flange, an electromagnetic generator is installed on the outer surface of the pipeline one, the pipeline two is rotatably installed inside the pipeline one, a spiral scale inhibitor is installed on the inner surface of the pipeline two, the spiral scale inhibitor comprises a rotating shaft and a spiral scale inhibitor plate, the spiral scale inhibitor plate is installed on the outer surface of the rotating shaft, fins are installed on the inner wall of the pipeline two, the left end and the right end of the outer surface of the pipeline one are respectively integrally formed with a bulge, a bearing is installed inside the bulge, and the pipeline one is rotatably installed inside the pipeline two through the bearing.
[0005] As a preferred embodiment, the central axes of the water inlet pipe and the water outlet pipe are collinearly aligned with the central axis of pipeline 2, the inner diameter of pipeline 2 is the same as the inner diameters of the water inlet pipe and the water outlet pipe, and sealing rings are provided at the connecting flanges of the water inlet pipe, the water outlet pipe and pipeline 1.
[0006] As a preferred embodiment, a gap is provided between the inner wall of the pipe one and the outer surface of the pipe two, the pipe two is installed on the inner surface of the bearing inside the protrusion, the electromagnetic generator is installed on the upper side of the outer surface of the pipe one, and the lower surface of the electromagnetic generator is provided with a plurality of electromagnetic heads through the surface of the pipe one. The electromagnetic field generated by the electromagnetic generator can interfere with and change the properties and behaviors of scaling substances in the water, and reduce their tendency to adhere and deposit, which can effectively reduce the amount of scaling inside the pipe, maintain good patency of the pipe, and improve the operation efficiency of the pipe. At the same time, compared with traditional physical cleaning methods, the scale inhibition effect achieved by the electromagnetic generator is more lasting, and even after long-term use, it can still maintain a low scaling level, without the need for daily maintenance, and is convenient for users to use.
[0007] As a preferred embodiment, one end of the electromagnetic head away from the electromagnetic generator is in contact with the outer surface of pipe one, and the inner wall of pipe two is evenly installed with multiple fins, and the multiple fins have the same structure. The fins are in an oblique waist triangle structure, and the pointed side of the fin is arranged on the left side. The fins can cause pipe two to rotate through the bearing, so that it can effectively destroy the adhesion and accumulation of scaling substances, and at the same time improve the fluidity of the liquid in the pipe, which helps to reduce the risk of clogging by scaling substances and keep the pipe unobstructed. At the same time, the rotating motion of the spiral anti-scaling plate can promote the self-cleaning effect in the pipe and increase the disturbance and swirl effect of the water flow. By continuously impacting the spiral anti-scaling plate, the spiral anti-scaling plate can prevent scaling substances from staying for a long time and forming a thick scale layer, thereby breaking up the integrity of the water flow, effectively reducing the possibility of scaling, and greatly reducing the need for subsequent maintenance and cleaning.
[0008] As a preferred embodiment, the left end and the right end of the rotating shaft are installed inside the pipe one through a bracket, and a spiral scale-inhibiting plate is installed on the outer surface of the rotating shaft, and the material of the spiral scale-inhibiting plate is polytetrafluoroethylene.
[0009] As a preferred embodiment, the outer surface of the spiral anti-scaling plate, the outer surface of the fins and the inner wall of the second pipe are all coated with a chrome coating.
[0010] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: by setting an electromagnetic generator, the electromagnetic generator is installed on the outer surface of the pipe. Through the electromagnetic field generated by the electromagnetic generator, the properties and behaviors of scaling substances in the water can be interfered with and changed, and their tendency to adhere and deposit can be reduced. This can effectively reduce the amount of scaling inside the pipe, maintain good patency of the pipe, and improve the operation efficiency of the pipe. At the same time, compared with traditional physical cleaning methods, the scale inhibition effect achieved by the electromagnetic generator is more lasting, and even after long-term use, it can still maintain a low scaling level, without the need for daily maintenance, which is convenient for users to use.
[0011] By arranging a spiral scale inhibitor and pipe 2, a protrusion is installed on the outer surface of pipe 1, a bearing is installed inside the protrusion, pipe 2 is rotatably installed inside pipe 1 through the bearing, a plurality of fins are evenly installed inside pipe 2, and a spiral scale inhibitor is installed inside pipe 2. When water flows into pipe 2 through the water inlet pipe, it will impact the fins. At the same time, the fins will cause pipe 2 to rotate through the bearing, so that it can effectively destroy the adhesion and accumulation of scaling substances and change the fluidity of the liquid in the pipe, which helps to reduce the risk of clogging by scaling substances and keep the pipe unobstructed. At the same time, the rotating motion of the spiral scale inhibitor can promote the self-cleaning effect in the pipe and increase the disturbance and swirl effect of the water flow. By continuously impacting the spiral scale inhibitor, the spiral scale inhibitor can prevent scaling substances from staying for a long time and forming a thick scale layer, thereby breaking up the integrity of the water flow, effectively reducing the possibility of scaling, and greatly reducing the need for subsequent maintenance and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0013] Figure 1 The utility model is a schematic diagram of the overall structure of a pipeline alloy scale inhibitor that does not require daily maintenance.
[0014] Figure 2 The utility model is a schematic diagram of a spiral scale inhibitor of a pipeline alloy scale inhibitor which does not require daily maintenance.
[0015] In the figure, 100 is a water inlet pipe, 110 is a connecting flange, and 120 is a water outlet pipe;
[0016] 200-pipeline 1, 210-bump, 211-bearing;
[0017] 300-pipeline 2, 310-fins;
[0018] 400-electromagnetic generator, 410-electromagnetic head;
[0019] 500- spiral scale inhibitor, 510- rotating shaft, 520- spiral scale inhibitor plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1 to Figure 2 The utility model provides a technical solution: a pipeline alloy scale inhibitor that does not require daily maintenance, including: an inlet pipe 100, an outlet pipe 120, a pipeline 200 and a pipeline 300. The inlet pipe 100 and the outlet pipe 120 have the same structure. The left and right surfaces of the inlet pipe 100 and the outlet pipe 120 are respectively provided with a connecting flange 110. The left end of the pipeline 200 is installed with the inlet pipe 100 through the connecting flange 110, and the right end of the pipeline 200 is installed with the outlet pipe 120 through the connecting flange 110. The outer surface of the pipeline 200 is installed with an electric A magnetic generator 400, a pipe 2 300 is rotatably installed inside the pipe 1 200, a spiral scale inhibitor 500 is installed on the inner surface of the pipe 2 300, the spiral scale inhibitor 500 includes a rotating shaft 510 and a spiral scale inhibitor plate 520, a spiral scale inhibitor plate 520 is installed on the outer surface of the rotating shaft 510, a fin 310 is installed on the inner wall of the pipe 2 300, a protrusion 210 is integrally formed at the left and right ends of the outer surface of the pipe 1 200, a bearing 211 is installed inside the protrusion 210, and the pipe 1 200 is rotatably installed inside the pipe 2 300 through the bearing 211.
[0022] See also Figure 1 , Figure 2 As an embodiment of the present utility model: the central axis of the water inlet pipe 100 and the water outlet pipe 120 is aligned with the central axis of the second pipe 300, the inner diameter of the second pipe 300 is the same as the inner diameter of the water inlet pipe 100 and the water outlet pipe 120, and a sealing ring is provided at the connection flange 110 of the water inlet pipe 100, the water outlet pipe 120 and the pipe 1 200;
[0023] A gap is provided between the inner wall of the first pipe 200 and the outer surface of the second pipe 300, the second pipe 300 is installed on the inner surface of the bearing 211 inside the protrusion 210, the electromagnetic generator 400 is installed on the upper side of the outer surface of the first pipe 200, and a plurality of electromagnetic heads 410 are provided on the lower side of the electromagnetic generator 400 penetrating the surface of the first pipe 200;
[0024] One end of the electromagnetic head 410 away from the electromagnetic generator 400 abuts against the outer surface of the pipe 1 200, and the inner wall of the pipe 2 300 is evenly installed with a plurality of fins 310, and the plurality of fins 310 have the same structure, and the fins 310 are in an oblique waist triangle structure, and the side of the fin 310 with a pointed end is arranged on the left side;
[0025] When in use, when water flows from the water inlet pipe 100 into the second pipe 300, the water will impact the fins 310 inside the second pipe 300, and then make the second pipe 300 rotate inside the first pipe 200 through the bearing 211. When the device is in use, the user can start the electromagnetic generator 400, and the electromagnetic generator 400 generates electromagnetic energy, which is then transmitted to the internal fluid of the second pipe 300 through the electromagnetic head 410 (when the fluid in the second pipe 300 passes through the electromagnetic field, the charged ions (such as calcium, magnesium, etc.) contained therein will be affected by the electromagnetic force, and this electromagnetic force will change the movement trajectory and behavior of the ions, preventing It has an attachment structure, and the electromagnetic field can change the crystal form of ions to form smaller and less stable crystals. Such smaller crystals are easier to disperse in the fluid and reduce the tendency to scale). This interference and change in the properties and behavior of scaling substances in the water can reduce their tendency to adhere and deposit, which can effectively reduce the amount of scaling inside the pipeline, maintain good patency of the pipeline, and improve the operating efficiency of the pipeline. At the same time, compared with traditional physical cleaning methods, the scale inhibition effect achieved by the electromagnetic generator 400 is more lasting, and even after long-term use, it can still maintain a low scaling level, without the need for daily maintenance, and is convenient for users to use.
[0026] See also Figure 1 , Figure 2 As an embodiment of the present utility model: the left and right ends of the rotating shaft 510 are installed inside the pipe 1 200 through a bracket, and a spiral scale-blocking plate 520 is installed on the outer surface of the rotating shaft 510. The spiral scale-blocking plate 520 is made of polytetrafluoroethylene;
[0027] The outer surface of the spiral anti-scaling plate 520, the outer surface of the fin 310 and the inner wall of the second pipe 300 are all coated with a chrome coating;
[0028] When in use, when the pipeline 2 300 is impacted and rotated by the fluid, the spiral scale-preventing plate 520 will also be impacted, causing the spiral scale-preventing plate 520 to rotate around the rotating shaft 510. When the pipeline 2 300 and the spiral scale-preventing plate 520 are rotating, the fluidity of the liquid in the pipeline will be changed at the same time, which helps to reduce the risk of blockage by scaling materials and keep the pipeline unobstructed. At the same time, the rotational motion of the spiral scale-preventing plate 520 can promote the self-cleaning effect in the pipeline and increase the disturbance and swirl effect of the water flow. By continuously impacting the spiral scale-preventing plate 520, the spiral scale-preventing plate 520 can prevent scaling materials from staying for a long time and forming a thick scale layer, thereby breaking up the integrity of the water flow, effectively reducing the possibility of scaling, and greatly reducing the need for subsequent maintenance and cleaning.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pipeline alloy scale inhibitor that does not require daily maintenance, comprising: A water inlet pipe (100), a water outlet pipe (120), a pipeline 1 (200) and a pipeline 2 (300), characterized in that the water inlet pipe (100) and the water outlet pipe (120) have the same structure, a connecting flange (110) is provided on the left surface and the right surface of the water inlet pipe (100) and the water outlet pipe (120), respectively, and the left end of the pipeline 1 (200) is installed with the water inlet pipe (100) via the connecting flange (110); The right end of the pipe one (200) is installed with a water outlet pipe (120) via a connecting flange (110); an electromagnetic generator (400) is installed on the outer surface of the pipe one (200); a pipe two (300) is rotatably installed inside the pipe one (200); a spiral scale inhibitor (500) is installed on the inner surface of the pipe two (300); the spiral scale inhibitor (500) comprises a rotating shaft (510) and a spiral scale inhibitor plate (520); A spiral scale-blocking plate (520) is installed on the outer surface of the rotating shaft (510), a fin (310) is installed on the inner wall of the second pipe (300), and a protrusion (210) is integrally formed at the left and right ends of the outer surface of the first pipe (200), a bearing (211) is installed inside the protrusion (210), and the first pipe (200) is rotatably installed inside the second pipe (300) via the bearing (211).
2. The pipeline alloy scale inhibitor that does not require daily maintenance as claimed in claim 1, characterized in that: The central axes of the water inlet pipe (100) and the water outlet pipe (120) are aligned with the central axis of the second pipeline (300); the inner diameter of the second pipeline (300) is the same as the inner diameters of the water inlet pipe (100) and the water outlet pipe (120); and a sealing ring is provided at the connection flange (110) between the water inlet pipe (100), the water outlet pipe (120) and the first pipeline (200).
3. The pipeline alloy scale inhibitor that does not require daily maintenance as claimed in claim 2, characterized in that: A gap is provided between the inner wall of the pipe one (200) and the outer surface of the pipe two (300); the pipe two (300) is installed on the inner surface of the bearing (211) inside the protrusion (210); an electromagnetic generator (400) is installed on the upper side of the outer surface of the pipe one (200); and a plurality of electromagnetic heads (410) are provided on the lower side of the electromagnetic generator (400) penetrating the surface of the pipe one (200).
4. The pipeline alloy scale inhibitor that does not require daily maintenance as claimed in claim 3, characterized in that: One end of the electromagnetic head (410) away from the electromagnetic generator (400) abuts against the outer surface of the first pipe (200), and the inner wall of the second pipe (300) is evenly mounted with a plurality of fins (310), the plurality of fins (310) having the same structure, the fins (310) being in an oblique waist triangle structure, and the pointed side of the fins (310) being arranged on the left side.
5. The pipeline alloy scale inhibitor that does not require daily maintenance as claimed in claim 4, characterized in that: The left and right ends of the rotating shaft (510) are mounted inside the first pipe (200) via brackets, and a spiral scale-inhibiting plate (520) is mounted on the outer surface of the rotating shaft (510). The spiral scale-inhibiting plate (520) is made of polytetrafluoroethylene.
6. The pipeline alloy scale inhibitor that does not require daily maintenance as claimed in claim 5, characterized in that: The outer surface of the spiral scale-inhibiting plate (520), the outer surface of the fin (310), and the inner wall of the second pipe (300) are all provided with a chrome-plated coating.