Zinc alloy auto spare part forming die
By setting up metal copper connecting frames and copper tubes in zinc alloy auto parts molding molds, the cooling liquid takes away heat and quickly conducts the heat of the castings, solving the problems of long cooling and uneven density of existing molds, achieving more efficient production and more stable finished product quality.
Patent Information
- Application Number
- CN202420943866.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing zinc alloy die-casting molds have a long cooling and molding time and the density of castings is uneven after forming, resulting in low efficiency and unstable finished product quality.
A zinc alloy automobile accessories mold is designed. By setting up metal copper connecting frames and copper tubes in the mold, the cooling liquid uses the heat absorbed by the connecting frame to quickly conduct the heat of the casting, so that the casting can be cooled and formed in a short time. At the same time, through the uniform structure of the support frame, the casting is ensured to be subjected to uniform pressure during the molding process.
The cooling and forming time of castings is shortened, production efficiency is improved, and the density of castings is more uniform, improving the quality of finished products.
Smart Images

Figure CN222607967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a zinc alloy automobile parts forming mold. Background Art
[0002] The main added elements of zinc alloys are aluminum, copper and magnesium. Zinc alloys can be divided into two categories according to the processing technology: deformation zinc alloys and casting zinc alloys. Cast zinc alloys have good fluidity and corrosion resistance and are suitable for die-casting instruments, automobile parts casings, etc.
[0003] The existing referenceable Chinese utility model patent with announcement number: CN208825510U discloses a zinc alloy part forming die, including an upper die plate and a lower die plate, the inner cavities of the upper die plate and the lower die plate are both provided with a die groove, the top of the inner cavity of the upper die plate is fixedly connected with a forming panel, the inner cavity of the forming panel is provided with an electric heater, and the inner walls of the upper die plate and the lower die plate are fixedly connected with a heating shell. The utility model uses a shunt pipe for buffering to prevent the metal liquid from flowing too fast during forming and affecting the quality after forming. During the injection process, the electric heater and the heating shell are started to perform secondary processing on the raw material so that it can be evenly distributed in the mold to prevent excessive gas from appearing. The small amount of gas generated can be recovered through the reflux pipe for liquid recovery or emitted through the air vents. After the liquid is evenly distributed, the electric heater and the heating shell are turned off to allow the stock liquid to be naturally formed under the action of the die groove and the forming panel to complete the production of the product.
[0004] After the existing die-casting molds are poured with molten metal, they need to spend a long time waiting for the molten metal to cool and set, which is inefficient. In addition, the contact points between the existing die-casting molds and the hydraulic equipment during the die-casting process are mostly located in the center of the top mold or the bottom mold, which causes a difference in the pressure on the periphery of the casting and the pressure on the center during the die-casting process, which may cause a difference in density between the center and the periphery of the casting after molding. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies in the prior art, the utility model provides a zinc alloy automobile parts forming die, which has the advantages of being able to shorten the cooling time of the casting and making the pressure on the casting more uniform, thereby solving the above-mentioned technical problems.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a zinc alloy automobile parts forming mold, comprising: a movable plate, a limiting column is fixedly installed on the upper part of the movable plate, a bottom mold is fixedly installed on the upper part of the movable plate, a support frame is fixedly installed on the lower part of the movable plate, a connecting block is arranged below the support frame, a connecting plate is fixedly installed below the connecting block, a top plate is inserted through the top end of the limiting column, a pouring port is inserted through the upper part of the top plate, a receiving plate is fixedly installed below the top plate, a connecting frame is embeddedly installed below the receiving plate, a copper tube is fixedly installed inside the connecting frame, a connecting tube is fixedly installed at the front end of the copper tube, a fixed plate is fixedly installed on the left side of the receiving plate, and a fixing bolt is inserted through the left side of the fixing plate; the movable plate can drive the bottom mold to move.
[0009] As a preferred technical solution of the utility model, the limiting columns are symmetrically installed at the four corners of the movable plate with the center of the movable plate as a reference, and the bottom mold is fixedly installed at the center of the top surface of the movable plate; the bottom mold can facilitate die casting.
[0010] As a preferred technical solution of the utility model, the support frame is symmetrically installed on the bottom surface of the movable board front and back, left and right with the center of the movable board as the reference, and the support frame is a regular trapezoidal structure; the support frame can transmit force to the movable board more evenly.
[0011] As a preferred technical solution of the utility model, the limit column vertically penetrates the top plate and the receiving plate, and a sliding connection is formed between the top plate receiving plate and the limit column; the limit column can limit the relative position between the movable plate and the receiving plate to be within the same vertical line.
[0012] As a preferred technical solution of the utility model, the pouring port vertically penetrates the top plate and the receiving plate, and the bottom end of the pouring port and the top surface of the inner wall of the receiving plate are in the same plane; the pouring port can facilitate the pouring of molten metal.
[0013] As a preferred technical solution of the utility model, the connecting frame is made of copper, the top surface of the connecting frame is higher than the top surface of the inner cavity of the receiving plate, the copper tubes are vertically equidistantly installed inside the connecting frame, the connecting tubes are connected to all the copper tubes, and the connecting tubes are installed at the front and rear ends of the copper tubes in a mirror-symmetrical manner with the center of the copper tube as a reference; the connecting tubes can facilitate the coolant to enter the interior of each copper tube.
[0014] As the preferred technical solution of the utility model, the fixing plate is installed symmetrically on the left and right sides of the top plate with the center of the top plate as the reference, and the top plate is fixedly connected to the receiving plate through the fixing plate and the fixing bolts; the fixing plate can limit the relative position between the receiving frame and the top plate through the fixing bolts.
[0015] Compared with the prior art, the utility model provides a zinc alloy automobile parts forming die, which has the following beneficial effects:
[0016] 1. The utility model sets a connecting frame. Since the connecting frame is made of metal copper and has good thermal conductivity, and the connecting frame is embedded in the inside of the receiving plate, it can surround the die-casting space between the receiving plate and the bottom mold. During the die-casting process, the coolant can be introduced into the copper tube inside the connecting frame through the connecting pipe, and the heat absorbed by the connecting frame is taken away by the coolant, so that a temperature difference is formed on the contact surface between the receiving plate and the casting, so that the heat of the casting can be quickly transferred to the receiving plate and then transferred to the connecting frame by the receiving plate, and finally taken out of the mold by the coolant inside the copper tube. This method can shorten the cooling and molding time of the casting, thereby improving production efficiency.
[0017] 2. The utility model sets a support frame, and before die-casting, it is necessary to fix the hydraulic equipment and the connecting plate in connection. Since the support frame is a regular trapezoidal structure, the vertical upward force of the hydraulic equipment on the connecting block at the bottom of the support frame can be transmitted to the four corners of the top of the support frame more evenly, and the support frame is symmetrically installed at the bottom of the movable plate front and back and left and right with the center of the movable plate as a reference. The support frame connects the movable plate and the connecting plate. During the die-casting process, the vertical upward force applied by the hydraulic equipment to the connecting plate can be transmitted to the bottom of the movable plate more evenly through the four support frames, so that the bottom of the casting is supported more evenly during the die-casting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the installation structure of the movable plate and the connecting plate of the utility model;
[0020] Figure 3 This is a schematic diagram of the connection structure between the receiving plate and the top plate of the utility model;
[0021] Figure 4 This is a schematic diagram of the bottom surface structure of the receiving plate of the utility model;
[0022] Among them: 1. movable plate; 11. limiting column; 12. bottom mold; 13. support frame; 14. connecting block; 15. connecting plate; 16. top plate; 17. pouring port; 18. receiving plate; 19. connecting frame; 110. copper tube; 111. connecting tube; 112. fixing plate; 113. fixing bolts. DETAILED DESCRIPTION
[0023] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] See also Figure 1 - Figure 4 In the present embodiment, a zinc alloy automobile parts forming mold comprises: a movable plate 1, a limiting column 11 is fixedly installed above the movable plate 1, a bottom mold 12 is fixedly installed above the movable plate 1, a support frame 13 is fixedly installed below the movable plate 1, a connecting block 14 is arranged below the support frame 13, a connecting plate 15 is fixedly installed below the connecting block 14, a top plate 16 is inserted through the top of the limiting column 11, a pouring port 17 is inserted through the top of the top plate 16, a receiving plate 18 is fixedly installed below the top plate 16, a connecting frame 19 is embedded and installed below the receiving plate 18, a copper tube 110 is fixedly installed inside the connecting frame 19, a connecting tube 111 is fixedly installed at the front end of the copper tube 110, a fixing plate 112 is fixedly installed on the left side of the fixing plate 18, and a fixing bolt 113 is inserted through the left side of the fixing plate 112.
[0027] The limiting columns 11 are symmetrically installed at the four corners of the movable plate 1 with the center of the movable plate 1 as a reference, and the bottom mold 12 is fixedly installed at the center of the top surface of the movable plate 1 .
[0028] The support frame 13 is symmetrically installed on the bottom surface of the movable board 1 in front-to-back, left-to-right, and right-to-left directions with the center of the movable board 1 as a reference, and the support frame 13 is a regular trapezoidal structure.
[0029] The limiting column 11 vertically penetrates the top plate 16 and the receiving plate 18 , and a sliding connection is formed between the top plate 16 , the receiving plate 18 and the limiting column 11 .
[0030] The pouring port 17 vertically penetrates the top plate 16 and the receiving plate 18 , and the bottom end of the pouring port 17 and the top surface of the inner wall of the receiving plate 18 are in the same plane.
[0031] The connecting frame 19 is made of copper, and the top surface of the connecting frame 19 is higher than the top surface of the inner cavity of the receiving plate 18. The copper tubes 110 are installed vertically and equidistantly inside the connecting frame 19. The connecting tubes 111 are connected to all the copper tubes 110. The connecting tubes 111 are installed at the front and rear ends of the copper tube 110 in a mirror-symmetrical manner with the center of the copper tube 110 as the reference.
[0032] The fixing plate 112 is installed on the left and right sides of the top plate 16 symmetrically with the center of the top plate 16 as a reference. The top plate 16 is fixedly connected to the receiving plate 18 through the fixing plate 112 and the fixing bolts 113 .
[0033] Specifically, the movable plate 1 can drive the bottom mold 12 to move, and the movable plate 1 can close the bottom end of the die-casting space between the bottom mold 12 and the receiving plate 18, the limit column 11 can limit the relative position between the movable plate 1 and the receiving plate 18 to be in the same vertical line, the bottom mold 12 can facilitate die-casting, the support frame 13 can transfer the force to the movable plate 1 more evenly, the connecting block 14 can facilitate the connection between the support frame 13 and the connecting plate 15, the connecting plate 15 can drive the support frame 13 to move upward, the filling port 17 can facilitate the filling of molten metal, the receiving plate 18 can limit the shape of the casting, the connecting frame 19 can facilitate heat transfer, the copper tube 110 can facilitate the coolant to take away the heat absorbed by the connecting frame 19, the connecting tube 111 can facilitate the coolant to enter each copper tube 110, and the fixed plate 112 can limit the relative position between the receiving plate 18 and the top plate 16 through the fixing bolts 113.
[0034] When in use, it is necessary to fix the connection between the hydraulic equipment and the connecting plate 15 before die-casting. Since the support frame 13 is a regular trapezoidal structure, the vertical upward force of the hydraulic equipment on the connecting block 14 at the bottom of the support frame 13 can be transmitted to the four corners of the top of the support frame 13 more evenly, and the support frame 13 is symmetrically installed at the bottom of the movable plate 1 with the center of the movable plate 1 as the reference, and the support frame 13 connects the movable plate 1 and the connecting plate 15. During the die-casting process, the vertical upward force applied by the hydraulic equipment to the connecting plate 15 can be transmitted to the bottom of the movable plate 1 more evenly through the four support frames 13, so that the bottom of the casting is supported more evenly during the die-casting process. After the pouring of the molten metal is completed, it is necessary to connect the connecting pipe 1 11 introduces the coolant into the copper tube 110. Since the material of the connecting frame 19 is metallic copper, it has good thermal conductivity, and the connecting frame 19 is embedded in the inside of the receiving plate 18, it can surround the die-casting space between the receiving plate 18 and the bottom mold 12. During the die-casting process, the coolant can be introduced into the copper tube 110 inside the connecting frame 19 through the connecting tube 111. The heat absorbed by the connecting frame 19 is taken away by the coolant, so that a temperature difference is formed on the contact surface between the receiving plate 18 and the casting, so that the heat of the casting can be quickly transferred to the receiving plate 18 and then from the receiving plate 18 to the connecting frame 19, and finally taken out of the mold by the coolant inside the copper tube 110. This method can shorten the cooling and molding time of the casting, thereby improving production efficiency.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A zinc alloy automobile parts forming die, characterized in that: include: A movable plate (1), a limiting column (11) is fixedly installed above the movable plate (1), a bottom mold (12) is fixedly installed above the movable plate (1), a support frame (13) is fixedly installed below the movable plate (1), a connecting block (14) is arranged below the support frame (13), a connecting plate (15) is fixedly installed below the connecting block (14), a top plate (16) is inserted through the top end of the limiting column (11), and a bottom mold (12) is fixedly installed above the top plate (16). A filling port (17) is installed, a receiving plate (18) is fixedly installed below the top plate (16), a connecting frame (19) is embedded and installed below the receiving plate (18), a copper tube (110) is fixedly installed inside the connecting frame (19), a connecting tube (111) is fixedly installed at the front end of the copper tube (110), a fixing plate (112) is fixedly installed on the left side of the receiving plate (18), and a fixing bolt (113) is inserted and installed on the left side of the fixing plate (112).
2. A zinc alloy automobile parts forming die according to claim 1, characterized in that: The limiting columns (11) are symmetrically mounted at the four corners of the movable plate (1) with the center of the movable plate (1) as a reference, and the bottom mold (12) is fixedly mounted at the center of the top surface of the movable plate (1).
3. The zinc alloy automobile parts forming die according to claim 1, characterized in that: The support frame (13) is symmetrically installed on the bottom surface of the movable plate (1) in a front-to-back, left-to-right, and right-to-left manner with the center of the movable plate (1) as a reference, and the support frame (13) is a regular trapezoidal structure.
4. The zinc alloy automobile parts forming die according to claim 1, characterized in that: The limiting column (11) vertically penetrates the top plate (16) and the receiving plate (18), and a sliding connection is formed between the top plate (16), the receiving plate (18) and the limiting column (11).
5. The zinc alloy automobile parts forming die according to claim 1, characterized in that: The pouring port (17) vertically penetrates the top plate (16) and the receiving plate (18), and the bottom end of the pouring port (17) and the top surface of the inner wall of the receiving plate (18) are in the same plane.
6. The zinc alloy automobile parts forming die according to claim 1, characterized in that: The connection frame (19) is made of copper. The top surface of the connection frame (19) is higher than the top surface of the inner cavity of the receiving plate (18). The copper tubes (110) are vertically equidistantly installed inside the connection frame (19). The connection tubes (111) are connected to all the copper tubes (110). The connection tubes (111) are installed at the front and rear ends of the copper tubes (110) in a mirror-symmetrical manner with the center of the copper tube (110) as a reference.
7. A zinc alloy automobile parts forming die according to claim 2, characterized in that: The fixing plate (112) is symmetrically installed on the left and right sides of the top plate (16) with the center of the top plate (16) as a reference, and the top plate (16) is fixedly connected to the receiving plate (18) through the fixing plate (112) and the fixing bolts (113).
Citation Information
Patent Citations
Zinc alloy part forming die
CN208825510U
Cited By
Metal alloy machining die
CN224128586U