Fixing tool for bonding and repairing rubber covered roller
By designing a fixed tool for bonding repair components including base assembly and rubber roller, the bubble problem caused by gas and volatiles during the extrusion process of rubber roller is solved, and the rapid fixation of rubber rollers and prevent deformation is achieved, and the printing quality is improved.
Patent Information
- Application Number
- CN202420289907.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-08
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-02-08
AI Technical Summary
During the extrusion process, rubber rubber rollers may produce gases and volatiles, resulting in the formation of internal bubbles, affecting the quality and performance of rubber rollers, especially during printing and dyeing, which may lead to local printing of the pattern.
A fixing tool for bonding repair of rubber rubber rollers is designed, including base assembly and bonding repair assembly of rubber rollers. Through the cooperation of the screw, servo motor, air pump and cross-rotation shaft, the rubber roller can be quickly fixed, and the air pressure inside the rubber roller can be increased by blowing air through the air pump, thereby preventing deformation caused by extrusion.
The rubber roller is quickly fixed and prevented from extrusion deformation, avoiding the problem of pattern printing, and improving the efficiency and printing quality of the rubber roller.
Smart Images

Figure CN222609247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rubber rollers, in particular to a fixing tool for bonding and repairing rubber rollers. Background Art
[0002] Rubber rollers are mainly used in papermaking, dyeing, printing, grain processing, metallurgy, plastic processing, etc. Rubber rollers are roll-shaped products made of metal or other materials as the core and rubber covered by vulcanization. Rubber rollers are generally composed of an outer layer of rubber, a hard rubber layer, a metal core, a roller neck and vents. Its processing includes roller core sandblasting, bonding treatment, rubber forming, cloth wrapping, wire winding, vulcanization in a vulcanization tank and surface processing.
[0003] However, when rubber is squeezed, gas and volatiles may be generated inside it. These gases will form bubbles inside the rubber, affecting the quality and performance of rubber products. Therefore, in some cases, it is necessary to exhaust the rubber. During the extrusion process, for example, the extrusion temperature can be appropriately increased to make the gas and volatiles more easily evaporate. At the same time, the gas discharge can also be promoted by controlling the pressure. After the rubber is locally deformed by extrusion, the pattern will not be printed locally when dealing with some printing and dyeing work.
[0004] Therefore need to propose a kind of fixing tool for the bonding repair of rubber roller. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide a fixing tool for bonding and repairing a rubber roller.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions:
[0007] A fixing tool for bonding and repairing a rubber roller, characterized in that it comprises a base assembly, and a bonding and repairing assembly for the rubber roller is arranged on the upper end of the base assembly;
[0008] The cam assembly comprises a mounting base plate, the upper end of the mounting base plate is slidably connected to a large fixed bracket, the upper end of the mounting base plate is fixedly connected to a small fixed bracket, the upper end of the mounting base plate is also fixedly connected to a fixed plate, the middle part of the fixed plate is rotatably connected to a screw rod, and a screw sleeve is installed in the middle part of the screw rod, the screw sleeve is fixedly connected to the middle part of the large fixed bracket, the middle part of the large fixed bracket is fixedly connected to a first guide plate, one end of the first guide plate is fixedly connected to a connecting plate, the middle part of the small fixed bracket is fixedly connected to a second guide plate, and the second guide plate is slidably connected to the connecting plate, the lower end of the large fixed bracket is fixedly connected to a pair of mutually symmetrical sliding protrusions, and the upper end of the mounting base is provided with a sliding groove that is slidably connected to a pair of matching sliding protrusions.
[0009] Furthermore, the bonding repair assembly of the rubber roller includes a limiting ring fixedly connected to the upper end of a large fixed bracket, a rotating disk is rotatably connected inside the limiting ring, one end of the rotating disk is fixedly connected to a first cross groove through a plurality of connecting rods, and a servo motor is also fixedly connected to the upper end of the large fixed bracket, and the output end of the servo motor is fixedly connected to the other end of the rotating disk.
[0010] Furthermore, the upper end of the small fixed bracket is rotatably connected with a second cross groove, the upper end of the small fixed bracket is fixedly connected with an air pump, and the output end of the air pump is sleeved with a bearing.
[0011] Furthermore, a cross rotating shaft is installed between the first cross groove and the second cross groove through the cross groove, a cross mounting sleeve is sleeved in the middle of the cross rotating shaft, and a rubber roller is fixedly connected in the middle of the cross mounting sleeve;
[0012] When the rubber roller needs to be installed and fixed, it is only necessary to manually rotate the screw rod, and the rotation of the screw rod drives the large fixed bracket to slide on the upper end of the installation base plate, so as to adjust the distance between the large fixed bracket and the small fixed bracket. After adjusting the appropriate distance, it is only necessary to engage the cross rotating shaft with the selected length with the first cross groove and the second cross groove. By starting the servo motor, the servo motor drives the rotating disk fixedly connected to its output end to rotate, and the rotation of the rotating disk drives the first cross groove fixedly connected to one end to rotate, and the rotation of the first cross groove drives the cross rotating shaft engaged with the middle cross groove to rotate, and the ten The rotation of the cross-shaped rotating shaft drives the cross-mounted sleeve sleeved in the middle to rotate, and the rotation of the cross-mounted sleeve drives the rubber roller fixedly connected to the middle to rotate. At the same time, the air pump is started. The air pump is fixedly connected to the inside of the bearing, and the middle part of the bearing is fixedly connected to the inside of the cross-shaped rotating shaft. Therefore, when the cross-shaped rotating shaft rotates, it does not affect the air pump blowing air into the inside of the cross-shaped rotating shaft. By blowing air into the inside of the cross-shaped rotating shaft, the internal air pressure is increased, and the air is discharged into the inside of the rubber roller through the holes in the middle of the cross-shaped rotating shaft and the cross-mounted sleeve, causing it to expand, thereby preventing the rubber roller from being squeezed and deformed.
[0013] Furthermore, the interior of the cross-shaped rotating shaft is hollow, the interior of the cross-shaped rotating shaft is fixedly connected to the middle of the bearing, and a plurality of rectangular grooves are provided in the middle of the cross-shaped rotating shaft, and the rectangular grooves are connected to the interior of the cross-shaped rotating shaft;
[0014] The interior of the cross-shaped rotating shaft is hollow, and a plurality of rectangular grooves are provided in the middle of the cross-shaped rotating shaft, so that the internal gas can be discharged to contact the rubber roller 210 .
[0015] Furthermore, a plurality of circular holes are formed in the middle of the cross mounting sleeve, and the plurality of circular holes are connected to the plurality of rectangular grooves;
[0016] The arrangement of the plurality of circular holes communicating with the plurality of rectangular grooves facilitates the gas to pass through the two and contact the rubber roller 210 .
[0017] Furthermore, a circular hole is provided in the middle of the large fixing bracket for the screw rod to pass through.
[0018] In summary, the utility model has the following beneficial effects:
[0019] 1. By installing the base plate, large fixed bracket, small fixed bracket, fixed plate and screw assembly together, the cross rotating shafts of different lengths can be replaced, so as to achieve the purpose of replacing rubber rollers of different lengths, and at the same time, they can be quickly fixed, and the overall operation is convenient and fast;
[0020] 2. By setting the rotating disk and the second cross groove as a cross groove, the cross rotating shaft can be quickly limited and fixed, and the cross rotating shaft can be driven to rotate in conjunction with the servo motor;
[0021] 3. Through the cooperation between the air pump, bearings and cross-rotating shaft, the air can be blown inside the cross-rotating shaft to increase the internal air pressure, so as to blow up the squeezed rubber roller to prevent deformation after being squeezed, which will cause the problem of partial failure of pattern printing during printing and dyeing; BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 Schematic diagram of the overall three-dimensional structure of this embodiment;
[0023] Figure 2 Schematic diagram of the overall split structure in this embodiment;
[0024] Figure 3 Schematic diagram of the structure of the adhesive repair assembly of the rubber roller in this embodiment;
[0025] Figure 4 Schematic diagram of the disassembled structure of the adhesive repair component of the rubber roller in this embodiment;
[0026] Figure 5 is a schematic diagram of the connection structure between the cross rotating shaft and the cross mounting sleeve in this embodiment;
[0027] Figure 6 is a schematic diagram of the cross-sectional structure of the cross rotating shaft and the cross mounting sleeve in this embodiment;
[0028] Figure 7 Schematic diagram of the cross-sectional structure of the limiting ring in this embodiment.
[0029] In the figure, 1. base assembly; 2. adhesive repair assembly of rubber roller; 101. mounting base plate; 102. large fixed bracket; 103. small fixed bracket; 104. fixing plate; 105. screw rod; 106. first guide plate; 107. connecting plate; 108. second guide plate; 201. limiting ring; 202. rotating disk; 203. first cross groove; 204. servo motor; 205. second cross groove; 206. air pump; 207. bearing; 208. cross rotating shaft; 209. cross mounting sleeve; 210. rubber roller. DETAILED DESCRIPTION
[0030] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0031] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0032] Reference Figure 1 As shown, a fixing tool for bonding and repairing a rubber roller in a preferred embodiment of the utility model includes a base assembly 1, and a bonding and repairing assembly 2 for the rubber roller is provided at the upper end of the base assembly 1;
[0033] The base assembly 1 includes a mounting base plate 101, the upper end of the mounting base plate 101 is slidably connected to a large fixed bracket 102, the upper end of the mounting base plate 101 is fixedly connected to a small fixed bracket 103, the upper end of the mounting base plate 101 is also fixedly connected to a fixed plate 104, the middle part of the fixed plate 104 is rotatably connected to a screw rod 105, and the middle part of the screw rod 105 is installed with a screw sleeve, the screw sleeve is fixedly connected to the middle part of the large fixed bracket 102, the middle part of the large fixed bracket 102 is fixedly connected to a first guide plate 106, one end of the first guide plate is fixedly connected to a connecting plate 107, the middle part of the small fixed bracket 103 is fixedly connected to a second guide plate 108, and the second guide plate 108 is slidably connected to the connecting plate 107, the lower end of the large fixed bracket 102 is fixedly connected to a pair of mutually symmetrical sliding protrusions, and the upper end of the mounting base plate 101 is provided with a sliding groove slidably connected to a pair of matching sliding protrusions.
[0034] Reference Figure 4 As shown, the adhesive repair assembly 2 of the rubber roller includes a limit ring 201 fixedly connected to the upper end of the large fixed bracket 102, and the inner part of the limit ring 201 is rotatably connected to a rotating disk 202, one end of the rotating disk 202 is fixedly connected to a first cross groove 203 through a plurality of connecting rods, and the upper end of the large fixed bracket 102 is also fixedly connected to a servo motor 204, and the output end of the servo motor 204 is fixedly connected to the other end of the rotating disk 202.
[0035] Reference Figure 4 As shown, the upper end of the small fixed bracket 103 is rotatably connected with a second cross groove 205 , the upper end of the small fixed bracket 103 is fixedly connected with an air pump 206 , and the output end of the air pump 206 is sleeved with a bearing 207 .
[0036] Reference Figure 4 As shown, a cross rotating shaft 208 is installed between the first cross groove 203 and the second cross groove 205 through the cross groove, a cross mounting sleeve 209 is sleeved in the middle of the cross rotating shaft 208, and a rubber roller 210 is fixedly connected in the middle of the cross mounting sleeve 209;
[0037] When the rubber roller 210 needs to be installed and fixed, it is only necessary to manually rotate the screw rod 105, and the screw rod 105 rotates to drive the large fixed bracket 102 to slide on the upper end of the installation base plate 101, so as to adjust the distance between the large fixed bracket 102 and the small fixed bracket 103. After adjusting the appropriate distance, it is only necessary to engage the cross rotating shaft 208 with the selected length with the first cross groove 203 and the second cross groove 205. By starting the servo motor 204, the servo motor 204 drives the rotating disk 202 fixedly connected to its output end to rotate, and the rotating disk 202 rotates to drive the first cross groove 203 fixedly connected to one end to rotate, and the first cross groove 203 rotates to drive the cross rotating shaft 208 engaged with the middle cross groove to rotate, and the ten The rotation of the cross-shaped rotating shaft 208 drives the cross-mounting sleeve 209 sleeved in the middle to rotate, and the rotation of the cross-mounting sleeve 209 drives the rubber roller 210 fixedly connected to the middle to rotate, and at the same time, the air pump 206 is started. The air pump 206 is fixedly connected to the inside of the bearing 207, and the middle part of the bearing 207 is fixedly connected to the inside of the cross-shaped rotating shaft 208. Therefore, when the cross-shaped rotating shaft 208 rotates, it does not affect the air pump 206 from blowing air into the inside of the cross-shaped rotating shaft 208. By blowing air into the inside of the cross-shaped rotating shaft 208, the internal air pressure is increased, and the air is inserted into the inside of the rubber roller 210 through the holes in the middle of the cross-shaped rotating shaft 208 and the cross-mounting sleeve 209 to expand it, thereby preventing the rubber roller 210 from being squeezed and deformed.
[0038] Reference Figure 5 As shown, the interior of the cross-rotating shaft 208 is hollow, the interior of the cross-rotating shaft 208 is fixedly connected to the middle of the bearing 207, and a plurality of rectangular grooves are provided in the middle of the cross-rotating shaft 208, which are connected to the interior of the cross-rotating shaft 208;
[0039] The interior of the cross-shaped rotating shaft 208 is hollow, and a plurality of rectangular grooves are provided in the middle of the cross-shaped rotating shaft 208 , so that the internal gas can be discharged to contact the rubber roller 210 .
[0040] Reference Figure 5As shown, a plurality of circular holes are opened in the middle of the cross mounting sleeve 209, and the plurality of circular holes are connected with the plurality of rectangular grooves;
[0041] The arrangement of the plurality of circular holes communicating with the plurality of rectangular grooves facilitates the gas to pass through the two and contact the rubber roller 210 .
[0042] Reference Figure 5 As shown, a circular hole is provided in the middle of the large fixing bracket 102 for the screw rod 105 to pass through.
[0043] Specific implementation method: When the rubber roller 210 needs to be installed and fixed, it is only necessary to manually rotate the screw rod 105. The screw rod 105 rotates to drive the large fixed bracket 102 to slide on the upper end of the installation base plate 101, so as to adjust the distance between the large fixed bracket 102 and the small fixed bracket 103. After adjusting the appropriate distance, it is only necessary to engage the cross rotating shaft 208 with a selected length with the first cross groove 203 and the second cross groove 205. By starting the servo motor 204, the servo motor 204 drives the rotating disk 202 fixedly connected to its output end to rotate. The rotating disk 202 rotates to drive the first cross groove 203 fixedly connected to one end to rotate. The first cross groove 203 rotates to drive the cross rotating shaft 208 engaged with the middle cross groove. The cross-rotating shaft 208 rotates, driving the cross-mounting sleeve 209 sleeved in the middle to rotate. The cross-mounting sleeve 209 rotates, driving the rubber roller 210 fixedly connected to the middle to rotate. At the same time, the air pump 206 is started. The air pump 206 is fixedly connected to the inside of the bearing 207, and the middle part of the bearing 207 is fixedly connected to the inside of the cross-rotating shaft 208. Therefore, when the cross-rotating shaft 208 rotates, it does not affect the air pump 206 from blowing air into the inside of the cross-rotating shaft 208. By blowing air into the inside of the cross-rotating shaft 208, the internal air pressure is increased, and the air is discharged into the inside of the rubber roller 210 through the holes in the middle of the cross-rotating shaft 208 and the cross-mounting sleeve 209, causing it to expand, thereby preventing the rubber roller 210 from being squeezed and deformed.
[0044] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A fixing tool for bonding and repairing a rubber roller, characterized in that: It comprises a base assembly (1), wherein the upper end of the base assembly (1) is provided with a rubber roller bonding repair assembly (2); The base assembly (1) comprises a mounting base plate (101), the upper end of the mounting base plate (101) is slidably connected to a large fixed bracket (102), the upper end of the mounting base plate (101) is fixedly connected to a small fixed bracket (103), the upper end of the mounting base plate (101) is also fixedly connected to a fixing plate (104), the middle part of the fixing plate (104) is rotatably connected to a screw rod (105), and the middle part of the screw rod (105) is installed with a screw sleeve, and the screw sleeve is fixedly connected to the middle part of the large fixed bracket (102). A first guide plate (106) is fixedly connected to the middle of the large fixed bracket (102), one end of the first guide plate is fixedly connected to a connecting plate (107), a second guide plate (108) is fixedly connected to the middle of the small fixed bracket (103), and the second guide plate (108) is slidably connected to the connecting plate (107), a pair of mutually symmetrical sliding protrusions are fixedly connected to the lower end of the large fixed bracket (102), and a sliding groove slidably connected to the pair of matching sliding protrusions is provided at the upper end of the mounting base plate (101).
2. The fixing device for bonding and repairing a rubber roller according to claim 1, characterized in that: The adhesive roller repair assembly (2) comprises a limit ring (201) fixedly connected to the upper end of a large fixed bracket (102); a rotating disk (202) is rotatably connected inside the limit ring (201); one end of the rotating disk (202) is fixedly connected to a first cross groove (203) via a plurality of connecting rods; the upper end of the large fixed bracket (102) is also fixedly connected to a servo motor (204); and the output end of the servo motor (204) is fixedly connected to the other end of the rotating disk (202).
3. The fixing device for bonding and repairing a rubber roller according to claim 1, characterized in that: The upper end of the small fixed bracket (103) is rotatably connected to a second cross groove (205), the upper end of the small fixed bracket (103) is fixedly connected to an air pump (206), and the output end of the air pump (206) is sleeved with a bearing (207).
4. The fixing device for bonding and repairing a rubber roller according to claim 2, characterized in that: A cross rotating shaft (208) is installed between the first cross groove (203) and the second cross groove (205) via the cross groove, a cross mounting sleeve (209) is sleeved in the middle of the cross rotating shaft (208), and a rubber roller (210) is fixedly connected in the middle of the cross mounting sleeve (209).
5. The fixing device for bonding and repairing a rubber roller according to claim 4, characterized in that: The interior of the cross rotating shaft (208) is hollow, the interior of the cross rotating shaft (208) is fixedly connected to the middle of the bearing (207), and a plurality of rectangular grooves are provided in the middle of the cross rotating shaft (208), and the rectangular grooves are connected to the interior of the cross rotating shaft (208).
6. The fixing device for bonding and repairing a rubber roller according to claim 4, characterized in that: A plurality of circular holes are provided in the middle of the cross mounting sleeve (209), and the plurality of circular holes are connected to the plurality of rectangular grooves.
7. The fixing device for bonding and repairing a rubber roller according to claim 2, characterized in that: A circular hole is provided in the middle of the large fixed bracket (102) for the threaded rod (105) to pass through.
Citation Information
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