Skip car positioning device

By designing a C-shaped material truck positioning device, the precise positioning and fixing of the material truck is achieved by using proximity switches, cylinders and fixing mechanisms, solving the problems of cumbersome and time-consuming operation of the existing material truck, improving production efficiency and safety, and reducing manual operation costs.

CN222612154UActive Publication Date: 2025-03-14QINGDAO BERLINDER INTELLIGENT EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421430573.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-14
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing material trucks are cumbersome to operate and require manual push to the designated location, which consumes a lot of time and manpower. Especially in large-scale production, labor costs have increased significantly, becoming an important factor restricting the improvement of production efficiency.

Method used

A C-shaped material car positioning device is designed, including proximity switch, cylinder and fixing mechanism, which pushes the material car through the cylinder and uses fixing mechanisms (such as springs, pressure plates, clamping plates, magnets, etc.) to achieve precise positioning and fixing.

Benefits of technology

The precise positioning and fixing of the material truck is achieved, avoiding the deviation or shaking of the material truck during transportation, improving production efficiency and work safety. At the same time, the material truck and workpieces are protected through the buffer mechanism, reducing manual operation costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222612154U_ABST
    Figure CN222612154U_ABST
Patent Text Reader

Abstract

The utility model provides a skip car positioning device, which belongs to the technical field of material transportation equipment, and is characterized in that the skip car flange device comprises a feeding and discharging skip car and a positioning device, the feeding and discharging skip car is a cuboid shell, the positioning device is C-shaped, the internal size of the positioning device is matched with the size of the feeding and discharging skip car, and the feeding and discharging skip car flange device is arranged in the positioning device. The positioning device is provided with a positioning mechanism used for fixing the feeding and discharging trolley, the positioning mechanism comprises a proximity switch, an air cylinder and a fixing mechanism, the proximity switch is located in the middle of the interior of the positioning device, and the air cylinder is located on one side of the top of the positioning device and fixedly connected with the positioning device. The fixing mechanism is located at the bottom of the interior of the other side of the positioning device, fixedly connected with the positioning device and used for fixing the feeding and discharging skip car, the skip car can be positioned and fixed, and a workpiece can be conveniently operated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of material transportation equipment, and in particular relates to a material vehicle positioning device. Background Art

[0002] The loading trolley is one of the most common automated equipment in industrial production. Its main components include a stable body and a well-designed tray. The body is usually made of durable metal and has the ability to carry heavy objects and cope with various challenges in industrial production environments. The tray is located above or in front of the body and is designed to ensure that the workpiece remains stable and accurately positioned during transportation.

[0003] When using a loading cart, workers first place the workpiece to be processed on the tray and use the positioning devices on the tray to ensure that the workpiece is in the correct position and angle. These positioning devices may include clamps, blocks or grooves, which can prevent the workpiece from moving or tilting during transportation.

[0004] This type of material cart is cumbersome to operate and needs to be manually pushed to the designated position each time. It not only consumes a lot of time and manpower, but also the labor cost increases significantly when faced with large-scale production, becoming one of the important factors restricting the improvement of production efficiency. Utility Model Content

[0005] In view of this, the present invention provides a trolley positioning device, which can accurately position the upper and lower trolleys to facilitate subsequent accurate operation of the workpiece.

[0006] The utility model is achieved in this way:

[0007] The utility model provides a material cart positioning device, which includes an upper and lower material cart and a positioning device, the upper and lower material cart is a rectangular shell, the positioning device is C-shaped, the internal size of the positioning device is adapted to the size of the upper and lower material cart, the positioning device is provided with a positioning mechanism for fixing the upper and lower material cart, the positioning mechanism includes a proximity switch, a cylinder and a fixing mechanism, the proximity switch is located in the middle of the interior of the positioning device, the cylinder is located on one side of the top of the positioning device, and is fixedly connected to the positioning device, the fixing mechanism is located at the inner bottom on the other side of the positioning device, and is fixedly connected to the positioning device, and is used to fix the upper and lower material cart.

[0008] On the basis of the above technical solution, a material cart positioning device of the utility model can also be improved as follows:

[0009] Among them, the fixing mechanism includes a spring, a pressure plate and a clamping plate, one end of the spring is fixedly connected to the positioning device, and the other end is fixedly connected to one side of the pressure plate, the pressure plate is a rectangular flat plate, and the two opposite edges of the pressure plate are slidably connected to the two clamping plates. There are two clamping plates, which are located on both sides of the spring and the pressure plate and are rotatably connected to the positioning device; correspondingly, the bottom of the loading and unloading trolley is a rectangular flat plate adapted to the width of the pressure plate.

[0010] Furthermore, the distance between one end of the two clamping plates close to the positioning device is smaller than the width of the pressing plate.

[0011] Furthermore, the fixing mechanism is two magnets, one of which is fixedly connected to the positioning device, and the other is fixed to the bottom of the loading and unloading vehicle.

[0012] Furthermore, the magnet fixed on the positioning device is fixedly connected to the positioning device via a spring.

[0013] The beneficial effect of adopting the above-mentioned improvement scheme is: by providing a spring, the loading and unloading carriage is prevented from being impacted and damaging the workpiece on the top of the loading and unloading carriage when the loading and unloading carriage contacts the positioning device.

[0014] Furthermore, the fixing mechanism is a protrusion fixed to the inner bottom of the positioning device, and the bottom of the loading and unloading vehicle is provided with a depression adapted to the protrusion.

[0015] Furthermore, the thickness in the middle of both sides of the protrusion is greater than the thickness of the end of the protrusion that contacts the positioning device.

[0016] Furthermore, a wedge-shaped block is provided at the air outlet of the cylinder, and a notch corresponding to the wedge-shaped block is provided at a position corresponding to the cylinder on the top of the loading and unloading vehicle.

[0017] The beneficial effect of adopting the above-mentioned improvement scheme is that by setting the wedge block, the loading and unloading trolley obtains a larger impulse when the cylinder impacts and moves toward the fixed mechanism.

[0018] Furthermore, a positioning module for fixing a mechanical gripper is provided on the top of the middle side of the positioning device.

[0019] Furthermore, a sampling table is fixedly installed on one side of the positioning device, and the sampling table is located on the side where the fixing mechanism is installed.

[0020] Compared with the prior art, the beneficial effects of a material cart positioning device provided by the utility model are:

[0021] Precise positioning and fixing: The C-shaped positioning device and the internal positioning mechanism (including proximity switch, cylinder and fixing mechanism) can achieve precise positioning and fixing of the loading and unloading trolley. This ensures that the loading and unloading trolley can maintain a stable position during loading and unloading or other operations, avoiding deviation or shaking, thereby improving production efficiency and work safety.

[0022] Buffer protection: By using a spring or magnet as part of the fixing mechanism, it can effectively provide a buffer when the loading and unloading trolley contacts the positioning device to prevent the loading and unloading trolley from being damaged by impact. At the same time, it also protects the workpieces that may exist on the loading and unloading trolley to prevent them from being damaged by impact.

[0023] Flexible Adaptation: There are many options for the design of the fixing mechanism, such as spring pressure plate clamping plate, magnet, protrusion and depression, etc. These designs can be flexibly adjusted according to different application scenarios and the specific shape of the loading and unloading car to meet different positioning requirements.

[0024] Improve the level of automation: Through the push of the cylinder and the cooperation of the mechanical gripper, the automatic positioning and fixation of the loading and unloading vehicles, as well as the automatic grasping and placement of the workpieces can be achieved, thereby improving the automation level of the entire production line, reducing manual operations and reducing production costs.

[0025] Easy operation: The entire positioning device has a simple structure, is easy to operate, and is easy to maintain and service, which reduces the cost of equipment use.

[0026] To sum up, the material cart positioning device provided by the utility model has the advantages of precise positioning, buffer protection, flexible adaptability, improved automation level and easy operation. It can meet various loading and unloading needs and improve production efficiency and work safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments of the utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 It is a schematic diagram of a material car positioning device;

[0029] Figure 2 It is a schematic diagram of a first embodiment of a material cart positioning device;

[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0031] 1. Loading and unloading trolley; 2. Positioning device; 3. Proximity switch; 4. Cylinder; 5. Fixing mechanism; 51. Spring; 52. Pressing plate; 53. Clamping plate; 6. Positioning module; 7. Sampling inspection table. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the implementation mode of the present invention clearer, the technical solution in the implementation mode of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the implementation mode of the present invention.

[0033] like Figure 1 As shown, it is a first embodiment of a material cart positioning device provided by the utility model. In this embodiment, it includes a loading and unloading material cart 1 and a positioning device 2. The loading and unloading material cart 1 is a rectangular shell, and the positioning device 2 is C-shaped. The internal size of the positioning device 2 is adapted to the size of the loading and unloading material cart 1. The positioning device 2 is provided with a positioning mechanism for fixing the loading and unloading material cart 1. The positioning mechanism includes a proximity switch 3, a cylinder 4 and a fixing mechanism 5. The proximity switch 3 is located in the middle of the interior of the positioning device 2, the cylinder 4 is located on one side of the top of the positioning device 2, and is fixedly connected to the positioning device 2. The fixing mechanism 5 is located at the inner bottom on the other side of the positioning device 2, and is fixedly connected to the positioning device 2 for fixing the loading and unloading material cart 1.

[0034] Among them, in the above technical scheme, the fixing mechanism 5 includes a spring 51, a pressure plate 52 and a clamping plate 53. One end of the spring 51 is fixedly connected to the positioning device 2, and the other end is fixedly connected to one side of the pressure plate 52. The pressure plate 52 is a rectangular flat plate. The two opposite edges of the pressure plate 52 are slidably connected to the two clamping plates 53. There are two clamping plates 53, which are located on both sides of the spring 51 and the pressure plate 52 and are rotatably connected to the positioning device 2; correspondingly, the bottom of the loading and unloading car 1 is a rectangular flat plate adapted to the width of the pressure plate 52.

[0035] When in use, the cylinder 4 pushes the loading and unloading trolley 1 to the inner side of the positioning device 2 away from the cylinder 4, and the loading and unloading trolley 1 squeezes the pressure plate 52 so that the opposite edges of the pressure plate 52 slide on the clamping plate 53, so that the two clamping plates 53 clamp and fix the bottom of the loading and unloading trolley 1.

[0036] Furthermore, in the above technical solution, the distance between one end of the two clamping plates 53 close to the positioning device 2 is smaller than the width of the pressing plate 52 .

[0037] Furthermore, in the above technical solution, a wedge-shaped block is provided at the air outlet of the cylinder 4, and a notch corresponding to the wedge-shaped block is provided at a position corresponding to the cylinder 4 on the top of the loading and unloading vehicle 1.

[0038] Furthermore, in the above technical solution, a positioning module 6 for fixing a mechanical gripper is provided on the top of the middle side of the positioning device 2 .

[0039] When the loading and unloading vehicle 1 is fixed, the mechanical gripper grabs the workpiece onto the positioning module 6 and processes the workpiece.

[0040] Furthermore, in the above technical solution, a sampling table 7 is fixedly installed on one side of the positioning device 2 , and the sampling table 7 is located on one side of the installation fixing mechanism 5 .

[0041] When it is necessary to perform random inspection on the workpieces, the workpieces are grabbed onto the random inspection table 7 and the workers perform random inspection on the workpieces.

[0042] like Figure 1 , Figure 2 As shown, it is a second embodiment of a material cart positioning device provided by the utility model. In this embodiment, it includes a loading and unloading material cart 1 and a positioning device 2. The loading and unloading material cart 1 is a rectangular shell, and the positioning device 2 is C-shaped. The internal size of the positioning device 2 is adapted to the size of the loading and unloading material cart 1. The positioning device 2 is provided with a positioning mechanism for fixing the loading and unloading material cart 1. The positioning mechanism includes a proximity switch 3, a cylinder 4 and a fixing mechanism 5. The proximity switch 3 is located in the middle of the interior of the positioning device 2, the cylinder 4 is located on one side of the top of the positioning device 2, and is fixedly connected to the positioning device 2. The fixing mechanism 5 is located at the inner bottom on the other side of the positioning device 2, and is fixedly connected to the positioning device 2, and is used to fix the loading and unloading material cart 1.

[0043] Among them, in the above technical solution, the fixing mechanism 5 is two magnets, one is fixedly connected to the positioning device 2, and the other is fixed to the bottom of the loading and unloading vehicle 1.

[0044] Furthermore, in the above technical solution, the magnet fixed to the positioning device 2 is fixedly connected to the positioning device 2 via a spring.

[0045] When in use, the cylinder 4 pushes the loading and unloading trolley 1 to the inner side of the positioning device 2 away from the cylinder 4. The magnets on the loading and unloading trolley 1 and the positioning device 2 attract each other, and the spring on the positioning device 2 buffers the loading and unloading trolley 1 to prevent the workpiece on the loading and unloading trolley 1 from being impacted and damaged when the loading and unloading trolley 1 contacts the positioning device 2.

[0046] Furthermore, in the above technical solution, a wedge-shaped block is provided at the air outlet of the cylinder 4, and a notch corresponding to the wedge-shaped block is provided at a position corresponding to the cylinder 4 on the top of the loading and unloading vehicle 1.

[0047] Furthermore, in the above technical solution, a positioning module 6 for fixing a mechanical gripper is provided on the top of the middle side of the positioning device 2 .

[0048] When the loading and unloading vehicle 1 is fixed, the mechanical gripper grabs the workpiece onto the positioning module 6 and processes the workpiece.

[0049] Furthermore, in the above technical solution, a sampling table 7 is fixedly installed on one side of the positioning device 2 , and the sampling table 7 is located on one side of the installation fixing mechanism 5 .

[0050] When it is necessary to perform random inspection on the workpiece, the workpiece is grabbed onto the random inspection table 7, and the worker performs random inspection on the workpiece.

[0051] like Figure 1 As shown, it is a third embodiment of a material cart positioning device provided by the utility model. In this embodiment, it includes a loading and unloading material cart 1 and a positioning device 2. The loading and unloading material cart 1 is a rectangular shell, and the positioning device 2 is C-shaped. The internal size of the positioning device 2 is adapted to the size of the loading and unloading material cart 1. The positioning device 2 is provided with a positioning mechanism for fixing the loading and unloading material cart 1. The positioning mechanism includes a proximity switch 3, a cylinder 4 and a fixing mechanism 5, which is located in the middle of the interior of the positioning device 2. The cylinder 4 is located on one side of the top of the positioning device 2 and is fixedly connected to the positioning device 2. The fixing mechanism 5 is located at the inner bottom on the other side of the positioning device 2 and is fixedly connected to the positioning device 2 for fixing the loading and unloading material cart 1.

[0052] Among them, in the above technical solution, the fixing mechanism 5 is a protrusion fixed to the inner bottom of the positioning device 2, and the bottom of the loading and unloading vehicle 1 is provided with a depression adapted to the protrusion.

[0053] Furthermore, in the above technical solution, the thickness in the middle of both sides of the protrusion is greater than the thickness of the end of the protrusion that contacts the positioning device 2 .

[0054] Furthermore, in the above technical solution, a wedge-shaped block is provided at the air outlet of the cylinder 4, and a notch corresponding to the wedge-shaped block is provided at a position corresponding to the cylinder 4 on the top of the loading and unloading vehicle 1.

[0055] Furthermore, in the above technical solution, a positioning module 6 for fixing a mechanical gripper is provided on the top of the middle side of the positioning device 2 .

[0056] When the loading and unloading vehicle 1 is fixed, the mechanical gripper grabs the workpiece onto the positioning module 6 and processes the workpiece.

[0057] Furthermore, in the above technical solution, a sampling table 7 is fixedly installed on one side of the positioning device 2 , and the sampling table 7 is located on one side of the installation fixing mechanism 5 .

[0058] When it is necessary to perform random inspection on the workpiece, the workpiece is grabbed onto the random inspection table 7, and the worker performs random inspection on the workpiece.

[0059] Specifically, the principle of the utility model is: personnel push the loading and unloading trolley 1 into the positioning device 2, the proximity switch 3 of the positioning device 2 senses that the loading and unloading trolley 1 is in place, the proximity switch 3 gives a signal, and the cylinder 4 is pushed to drive the wedge block to get stuck in the wedge-shaped notch of the material tray, pushing the loading and unloading trolley 1 to the other side, contacting with the roller bar 5, fixing the loading and unloading trolley 1, at this time the trolley cannot move in any direction, which is convenient for the robot to grasp the workpiece. When the workpiece is flipped during the sequence, the robot grabs one end of the workpiece and puts it on the positioning module 6, and then grabs the workpiece from the other end, so that the lathe can process the other end face of the workpiece. When the workpiece needs to be randomly inspected, the personnel presses the button to send a signal that a random inspection is required. The robot picks up the workpiece and puts it on the positioning device of the sampling inspection table 7, and transports the workpiece outside the automatic line for relevant personnel to inspect.

Claims

1. A trolley positioning device, characterized in that: The invention comprises a loading and unloading trolley (1) and a positioning device (2), wherein the loading and unloading trolley (1) is a rectangular parallelepiped shell, and the positioning device (2) is C-shaped. The internal size of the positioning device (2) is adapted to the size of the loading and unloading trolley (1). The positioning device (2) is provided with a positioning mechanism for fixing the loading and unloading trolley (1), and the positioning mechanism comprises a proximity switch (3), a cylinder (4) and a fixing mechanism (5). The proximity switch (3) is located in the middle of the interior of the positioning device (2), the cylinder (4) is located on one side of the top of the positioning device (2) and is fixedly connected to the positioning device (2), and the fixing mechanism (5) is located at the bottom of the interior of the other side of the positioning device (2) and is fixedly connected to the positioning device (2) and is used to fix the loading and unloading trolley (1).

2. A trolley positioning device according to claim 1, characterized in that: The fixing mechanism (5) comprises a spring (51), a pressure plate (52) and a clamping plate (53); one end of the spring (51) is fixedly connected to the positioning device (2), and the other end is fixedly connected to one side of the pressure plate (52); the pressure plate (52) is a rectangular flat plate; two opposite edges of the pressure plate (52) are slidably connected to two clamping plates (53); there are two clamping plates (53), which are located on both sides of the spring (51) and the pressure plate (52) and are rotatably connected to the positioning device (2); correspondingly, the bottom of the loading and unloading trolley (1) is a rectangular flat plate adapted to the width of the pressure plate (52).

3. A trolley positioning device according to claim 2, characterized in that: The distance between one end of the two clamping plates (53) close to the positioning device (2) is smaller than the width of the pressing plate (52).

4. A trolley positioning device according to claim 3, characterized in that: The fixing mechanism (5) is composed of two magnets, one of which is fixedly connected to the positioning device (2) and the other is fixed to the bottom of the loading and unloading vehicle (1).

5. A trolley positioning device according to claim 4, characterized in that: The magnet fixed on the positioning device (2) is fixedly connected to the positioning device (2) via a spring.

6. A trolley positioning device according to claim 5, characterized in that: The fixing mechanism (5) is a protrusion fixed to the inner bottom of the positioning device (2), and the bottom of the loading and unloading vehicle (1) is provided with a depression adapted to the protrusion.

7. A trolley positioning device according to claim 6, characterized in that: The thickness in the middle of both sides of the protrusion is greater than the thickness at the end of the protrusion that contacts the positioning device (2).

8. A trolley positioning device according to claim 7, characterized in that: The air outlet of the cylinder (4) is provided with a wedge-shaped block, and a notch corresponding to the wedge-shaped block is provided at a position corresponding to the cylinder (4) on the top of the loading and unloading vehicle (1).

9. A trolley positioning device according to claim 8, characterized in that: A positioning module (6) for fixing a mechanical gripper is provided at the top of a middle side of the positioning device (2).

10. A trolley positioning device according to claim 9, characterized in that: A sampling platform (7) is fixedly mounted on one side of the positioning device (2), and the sampling platform (7) is located on the side where the fixing mechanism (5) is mounted.