Organic water-soluble fertilizer fermentation tank

By designing automatic stirring components in the fermentation tank and starting the stirring motor with fermentation gas, the problem of insufficient fermentation of existing fermentation tank fertilizers is solved, and a more efficient fermentation process and lower energy consumption are achieved.

CN222631320UActive Publication Date: 2025-03-18SHANDONG GREEN SIFANG ECOLOGICAL AGRI TECH CO LTD
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Patent Information

Application Number
CN202420918595.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-18
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing fermentation tanks have high energy consumption and low dissolved oxygen rate when fermenting water-soluble fertilizers, which leads to insufficient fermentation of fertilizers and increases industrial costs.

Method used

An organic water-soluble fertilizer fermentation tank is designed, using an automatic stirring assembly, which pushes the contact rod to start the motor through the gas generated by fermentation, and drives the stirring leaves to stir the fertilizer to ensure that the fertilizer is fully fermented.

Benefits of technology

Through the use of automatic stirring components, the efficiency of fertilizer fermentation is improved, labor costs are reduced, and the fermentation process is more efficient and energy consumption is lower.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fermentation tanks, in particular to an organic water-soluble fertilizer fermentation tank. Comprising a tank body, a cover and a discharge port fixedly formed in the bottom of the tank body, and further comprises an exhaust assembly which comprises an exhaust pipe fixedly installed on one side of the top of the cover, a circular sliding plate is slidably installed in the exhaust pipe, a feeler lever is fixedly installed on one side of the circular sliding plate, and a pressure spring is fixedly installed on the side, on the feeler lever, of the circular sliding plate; the side, away from the circular sliding plate, of the pressure spring is fixedly installed in the inner wall of an exhaust port of the exhaust pipe, a motor is fixedly installed on the side, away from the exhaust pipe, of the cover, a switch is arranged on the side, close to the exhaust pipe, of the control piece, and when gas pushes the feeler lever to abut against the switch, the control piece starts the motor. The feeler lever starting motor is pushed by gas generated by fermentation of the fertilizer in the fermentation tank to be started, and the fertilizer needing to be fermented in the fermentation tank is stirred, so that the fertilizer in the fermentation tank can be fully fermented, the fermentation efficiency of the fertilizer is improved, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of fermentation tanks, in particular to an organic water-soluble fertilizer fermentation tank. Background Art

[0002] Water-soluble fertilizers refer to compound fertilizers that can be completely dissolved in water and contain nitrogen, phosphorus, potassium, calcium, magnesium, trace elements, amino acids, humic acid, alginic acid, etc. A fermentation tank is required for the fermentation of water-soluble fertilizers.

[0003] A fermenter is an external environment device in which microorganisms grow, reproduce and form products during the fermentation process. It replaces traditional fermentation containers and plays an important role in continuous large-scale production and improving output and yield.

[0004] In recent years, China's fermentation process technology and equipment have made great progress, but the fermentation tanks have been the same for decades, using standard mechanical stirring and ventilated fermentation tanks. Many factories are still using pure runoff stirring systems and tubular distributors, which generally have high energy consumption and low dissolved oxygen rate, making it impossible to fully ferment water-soluble fertilizers, increasing industrial costs. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the prior art, the utility model provides an organic water-soluble fertilizer fermentation tank, which can effectively solve the problem of insufficient fermentation in the prior art fermentation tank.

[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] The utility model provides an organic water-soluble fertilizer fermentation tank, comprising a tank body, a cover and a discharge port fixedly installed at the bottom of the tank body, and also comprising:

[0008] An automatic stirring assembly includes an exhaust pipe fixedly mounted on one side of the top of a cover, a circular slide being slidably mounted inside the exhaust pipe, a touch rod being fixedly mounted on one side of the circular slide, a pressure spring being fixedly mounted on one side of the touch rod of the circular slide, the touch rod being sleeved inside by the pressure spring, a side of the pressure spring being fixedly mounted on the inner wall of an exhaust port of the exhaust pipe on a side of the top of the cover being away from the exhaust pipe, a motor being fixedly mounted on the top of the motor being electrically connected to a control component, a switch being provided on a side of the control component close to the exhaust pipe, and the control component starting the motor when gas pushes the touch rod to hit the switch.

[0009] Furthermore, a connecting rod is rotatably installed on the side of the motor away from the control part, the connecting rod passes through the lid and extends to the interior of the tank body, a plurality of first stirring blades are fixedly installed on the connecting rod near the lid, and a plurality of second stirring blades are fixedly installed on the connecting rod near the bottom of the tank body, the first stirring blade is located directly below the second stirring blade, and the number of blades of the first stirring blade and the second stirring blade are the same.

[0010] Furthermore, each of the first stirring blades is fixedly mounted on the outer wall of the connecting rod at 20° clockwise, and each of the second stirring blades is fixedly mounted on the outer wall of the connecting rod at 20° counterclockwise, and the angle between each of the first stirring blades and each of the second stirring blades is 60°.

[0011] Furthermore, a bracket is fixedly installed around the outer wall of the tank body.

[0012] Furthermore, a plurality of exhaust holes are formed around a section of the exhaust pipe close to the switch.

[0013] Furthermore, the top of the control component is electrically connected with an electric wire.

[0014] Compared with the known prior art, the technical solution provided by the utility model has the following beneficial effects:

[0015] The utility model provides an automatic stirring component on the equipment, and the gas generated by the fermentation of fertilizers in the fermentation tank drives the touch rod to start the motor, so as to stir the fertilizer to be fermented in the fermentation tank, so that the fertilizer in the fermentation tank can be fully fermented, the efficiency of the fertilizer fermentation is improved, and the labor cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall internal structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the exhaust assembly structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the angle position of the stirring blade of the utility model;

[0021] Figure 5 for Figure 2 Enlarged schematic diagram at point A in the middle.

[0022] The numbers in the figure represent: 1. tank body; 2. lid; 3. bracket; 4. discharge port; 5. motor; 6. exhaust pipe; 7. exhaust hole; 8. electric wire; 9. first stirring blade; 10. second stirring blade; 11. connecting rod; 12. switch; 13. control part; 14. pressure spring; 15. circular slide plate; 16. touch rod. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model is further described below in conjunction with embodiments.

[0025] Example: Reference Figure 1-Figure 5 , an organic water-soluble fertilizer fermentation tank, comprising a tank body 1, a cover 2 and a discharge port 4 fixedly mounted at the bottom of the tank body 1, and further comprising:

[0026] The automatic stirring component includes an exhaust pipe 6 fixedly installed on one side of the top of the cover 2, a section of the exhaust pipe 6 near the switch 12 is surrounded by a plurality of exhaust holes 7, a circular slide plate 15 is slidably installed inside the exhaust pipe 6, a touch rod 16 is fixedly installed on one side of the circular slide plate 15, a pressure spring 14 is fixedly installed on one side of the touch rod 16 of the circular slide plate 15, the pressure spring 14 sleeves the touch rod 16 inside, the side of the pressure spring 14 away from the circular slide plate 15 is fixedly installed in the inner wall of the exhaust port of the exhaust pipe 6, a motor 5 is fixedly installed on the side of the top of the cover 2 away from the exhaust pipe 6, the top of the motor 5 is electrically connected to a control component 13, a switch 12 is provided on the side of the control component 13 close to the exhaust pipe 6, when the gas pushes the touch rod 16 to contact the switch 12, the control component 13 starts the motor 5.

[0027] By adopting the above technical solution, reference Figure 1 and Figure 5When the fertilizer in the tank body 1 ferments, a large amount of gas will be generated, and the air pressure in the tank body 1 will gradually increase. The gas pushes the circular slide 15 to move close to the switch 12 through the exhaust pipe 6. When the circular slide 15 moves, it pushes the touch rod 16 fixedly connected to the circular slide 15 to move close to the switch 12. After the touch rod 16 hits the switch 12, the motor 5 is started, and the multiple first stirring blades 9 and the second stirring blades 10 connected to the motor 5 are rotated to start stirring the fertilizer for secondary fermentation.

[0028] It is worth noting that when the circular slide plate 15 is not pushed by the gas, the multiple exhaust holes 7 opened on the exhaust pipe 6 are blocked. When the gas pushes the circular slide plate 15 to move close to the switch 12, the circular slide plate 15 loses its sealing effect on the exhaust pipe 6, and the gas in the tank body 1 is discharged from the exhaust holes 7. When the air pressure in the tank body 1 decreases, the pressure spring 14 fixedly connected to the circular slide plate 15 pushes the circular slide plate 15 to gradually reset. At this time, the touch rod 16 is separated from the squeezing of the switch 12, and the motor 5 stops stirring the fertilizer. When the circular slide plate 15 is reset to the initial position, the exhaust pipe 6 is in a sealed state.

[0029] A connecting rod 11 is rotatably installed on the side of the motor 5 away from the control part 13, the connecting rod 11 passes through the lid 2, and the connecting rod 11 extends to the interior of the tank body 1, a plurality of first stirring blades 9 are fixedly installed on the connecting rod 11 near the lid 2, and a plurality of second stirring blades 10 are fixedly installed on the connecting rod 11 near the bottom of the tank body 1, the first stirring blade 9 is located directly below the second stirring blade 10, and the number of blades of the first stirring blade 9 is the same as that of the second stirring blade 10.

[0030] Each first stirring blade 9 is fixedly mounted on the outer wall of the connecting rod 11 at 20° clockwise, and each second stirring blade 10 is fixedly mounted on the outer wall of the connecting rod 11 at 20° counterclockwise. The angle between each first stirring blade 9 and each second stirring blade 10 is 60°.

[0031] By adopting the above technical solution, reference Figure 2 and Figure 4 A plurality of first stirring blades 9 are installed around the connecting rod 11 near the cover 2, and the welding angle of the plurality of first stirring blades 9 is 20° clockwise. A plurality of second stirring blades 10 are fixedly installed around and directly below the plurality of first stirring blades 9, and the welding angle of the plurality of second stirring blades 10 is 20° counterclockwise. The two groups of stirring blades stir the fertilizer at opposite angles. In the process of stirring the fertilizer, the liquid fertilizer is disturbed, and the liquid at the end will collide with each other in an irregular motion state, so that the fertilizer can be fully stirred and fermented.

[0032] A bracket 3 is fixedly mounted around the outer wall of the tank body 1 to strengthen the stability of the fermentation tank. The top of the control member 13 is electrically connected to a wire 8, which is connected to an external power source to provide power to the motor 5. It is worth noting that a one-way valve is provided on the tank body 1, which is used to allow air to enter the tank body 1 so that the water-soluble fertilizer reacts chemically with the air to ferment. This one-way valve is a prior art and is not shown in the figure.

[0033] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. These modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. An organic water-soluble fertilizer fermentation tank, comprising a tank body (1), a cover (2) and a discharge port (4) fixedly mounted at the bottom of the tank body (1), characterized in that: Also includes: An automatic stirring assembly comprises an exhaust pipe (6) fixedly mounted on one side of the top of a cover (2); a circular slide plate (15) is slidably mounted inside the exhaust pipe (6); a touch rod (16) is fixedly mounted on one side of the circular slide plate (15); a pressure spring (14) is fixedly mounted on one side of the touch rod (16) of the circular slide plate (15); the touch rod (16) is sleeved inside the circular slide plate; a side of the pressure spring (14) away from the circular slide plate (15) is fixedly mounted on the inner wall of an exhaust port of the exhaust pipe (6); a motor (5) is fixedly mounted on one side of the top of the cover (2) away from the exhaust pipe (6); a control component (13) is electrically connected to the top of the motor (5); a switch (12) is provided on the side of the control component (13) close to the exhaust pipe (6); when gas pushes the touch rod (16) to contact the switch (12), the control component (13) starts the motor (5).

2. An organic water-soluble fertilizer fermentation tank according to claim 1, characterized in that: A connecting rod (11) is rotatably mounted on the side of the motor (5) away from the control member (13); the connecting rod (11) passes through the lid (2) and extends to the interior of the tank body (1); a plurality of first stirring blades (9) are fixedly mounted on the connecting rod (11) near the lid (2); a plurality of second stirring blades (10) are fixedly mounted on the connecting rod (11) near the bottom of the tank body (1); the first stirring blade (9) is located directly below the second stirring blade (10), and the number of blades of the first stirring blade (9) and the number of blades of the second stirring blade (10) are the same.

3. An organic water-soluble fertilizer fermentation tank according to claim 2, characterized in that: Each of the first stirring blades (9) is fixedly mounted on the outer wall of the connecting rod (11) at an angle of 20° clockwise, and each of the second stirring blades (10) is fixedly mounted on the outer wall of the connecting rod (11) at an angle of 20° counterclockwise, and the angle between each of the first stirring blades (9) and each of the second stirring blades (10) is 60°.

4. The organic water-soluble fertilizer fermentation tank according to claim 1, characterized in that: A bracket (3) is fixedly mounted around the outer wall of the tank body (1).

5. The organic water-soluble fertilizer fermentation tank according to claim 1, characterized in that: A section of the exhaust pipe (6) close to the switch (12) is surrounded by a plurality of exhaust holes (7).

6. The organic water-soluble fertilizer fermentation tank according to claim 1, characterized in that: The top of the control member (13) is electrically connected to an electric wire (8).

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