Lotus root crushing and separating device

By improving the screen plate structure and equipment support design, the problems of inconvenient screen plate disassembly, equipment vibration, and easy deformation of the support structure have been solved, achieving the effects of convenient disassembly, reduced vibration impact, and extended equipment life.

CN223697981UActive Publication Date: 2025-12-23DONGE DONG YUAN DONKEY HIDE GELATIN PROD CO LTD
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Patent Information

Application Number
CN202422746628.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-12-23
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing lotus root crushing and separating device has a screen plate that is difficult to disassemble, resulting in low production efficiency; equipment vibration causes components to loosen, affecting stability and yield; and the equipment support structure is prone to deformation, shortening its service life.

Method used

The multi-stage sieve plate design allows for easy disassembly of the sieve plate via fixed hooks and inclined chute; the installation of reinforced foot pads absorbs vibration, and the buffer springs convert it into elastic potential energy; the inclined ribs strengthen the distribution of the equipment's center of gravity pressure, preventing deformation of the supporting structure.

Benefits of technology

It improves the ease of disassembling the screen plate, reduces the impact of equipment vibration, extends the service life of the equipment, and improves production efficiency and yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a lotus root crushing and separating device, which relates to the technical field of lotus root processing equipment, and comprises an equipment main body and a multi-stage sieve plate, the front surface of the equipment main body is provided with a sieve plate slotted hole, and the inner wall of the sieve plate slotted hole is fixedly provided with a limiting base plate. In the prior art, solid and liquid components in the crushed lotus root pulp are effectively separated, however, the dismounting process of a sieve plate in the existing separation equipment is often not convenient enough, great challenges are brought to operators, and the sieve plate is difficult to quickly and easily remove from the equipment, so that the separation efficiency is greatly improved. In the prior art, workers have to face a series of complex steps when replacing or cleaning a sieve plate, so that not only is the working difficulty increased, but also the downtime of the equipment is remarkably prolonged, so that negative effects on the production efficiency are caused, and the design of the sieve plate of the existing separation equipment is urgently required to be improved, so that the sieve plate is easier to disassemble and replace.
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Description

TECHNICAL FIELD

[0001] The utility model relates to lotus root processing equipment technical field especially relates to a lotus root smashing and separating device. BACKGROUND

[0002] Lotus root smashing and separating device is a kind of machinery for lotus root processing, main function is to wash, smash, separate and dry processing to lotus root, and lotus root smashing and separating device usually includes washing machine, pulverizer, separating machine, filter, dehydrator, dryer and other key parts.The coordinated work of these equipment ensures the efficient conversion from lotus root to lotus root powder, and lotus root powder is widely used to make various foods, such as lotus root powder paste, lotus root powder strip etc.Lotus root smashing and separating device plays an important role in improving lotus root powder production efficiency and quality.

[0003] In the prior art, in the lotus root smashing process, screen plate and other components play a vital role, they are used to effectively separate the solid and liquid components in the smashed lotus root pulp, however, the disassembly process of the screen plate in the existing separating equipment is often designed to be inconvenient, which brings not small challenge to the operator, since the screen plate is difficult to quickly and easily remove from the equipment, the worker has to face a series of complex steps when replacing or cleaning the screen plate, which not only increases the difficulty of work, but also significantly prolongs the downtime of the equipment, thereby negatively affecting the production efficiency, in order to improve the production efficiency and reduce the labor intensity of workers, it is urgent to improve the design of the screen plate of the existing separating equipment to make it more easily disassembled and replaced. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in the prior art and provides a lotus root smashing and separating device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a lotus root smashing and separating device, including equipment main part and multistage screen plate, the equipment main part front is provided with screen plate slot hole, the inner wall of screen plate slot hole is fixed with limit base plate, the surface of limit base plate is provided with inclined sliding groove, the inner wall of inclined sliding groove is slidably connected with groove inner limit column, one end of groove inner limit column is fixed with fixed hook piece, one side of fixed hook piece is rotatably connected with pushed L plate, the bottom of pushed L plate is slidably connected with the top of equipment main part, one side of pushed L plate is fixed with path track plate, one end of path track plate is fixed with auxiliary spring, one end of auxiliary spring is fixed with fixed column, the bottom of fixed column is fixed with the top of equipment main part, the top of equipment main part is rotatably connected with spin hook piece, one end of spin hook piece is slidably connected with the top groove of path track plate.

[0006] Preferably, the bottom of the main body of the equipment is fixed with an inverted U-shaped base, and a raised surface foot pad is fixed to the bottom of the inverted U-shaped base. An inner groove is formed on the inner wall of the raised surface foot pad, a buffer spring is fixed to the top of the inner wall of the inner groove, a high-friction component is fixed to the bottom of the buffer spring, and a protective base pad is fixed to the bottom of the high-friction component. In the prior art, during the lotus root crushing and separation process, the operation of the equipment is often accompanied by unavoidable vibration. Although this vibration is a normal reaction of mechanical operation to a certain extent, it brings a series of problems that cannot be ignored. Due to continuous vibration, the fixing effect between the internal components of the equipment will gradually loosen. This loosening not only affects the stability and reliability of the equipment, but also leads to frequent equipment failures, increasing maintenance costs and downtime. More seriously, the loosening between components will directly affect the product. To improve the yield of finished products, if the components are not tightly fitted during the crushing and separation process, problems such as raw material loss, uneven mixing, or incomplete separation can easily occur, thereby reducing product quality and output. This not only wastes valuable raw material resources but also causes economic losses to enterprises. To address this problem, this utility model adopts the method of installing a surface-enhancing foot pad. When production begins, the vibration is transmitted to the surface-enhancing foot pad through the inverted U-shaped base, causing the surface-enhancing foot pad to continuously compress the buffer spring. The buffer spring absorbs the vibration and converts it into elastic potential energy. When the buffer spring releases the elastic potential energy, the friction between the side of the high-friction component and the inner wall of the pad's inner groove restricts the release of elastic potential energy, thereby converting the elastic potential energy into internal energy. This reduces the vibration-induced noise and also reduces the noise caused by the equipment impacting the ground, thus improving the service life of the equipment and enhancing the user experience.

[0007] Preferably, a crossbar is fixed to the surface of the inverted U-shaped base, and a reinforcing rib is fixed to the top of the crossbar. One end of the reinforcing rib is fixed to the bottom of the main body of the equipment. In the prior art, at the beginning of production, workers must place the material to be processed into the main body of the equipment. As the material is continuously added, the weight of the main body of the equipment increases significantly. This increased load poses a severe test to the supporting structure of the equipment—the inverted U-shaped base. Because the inverted U-shaped base bears additional pressure, it is prone to bending and tilting. These deformations not only affect the stability and accuracy of the equipment, but also lead to increased wear of internal mechanical parts, thereby shortening the overall service life of the equipment. To address this problem, this utility model solves the problem by installing reinforcing ribs. This achieves the effect of limiting and dispersing the pressure applied by the center of gravity of the main body of the equipment through reinforcing ribs, thereby preventing the inverted U-shaped base from bending and tilting, and improving the service life of the equipment.

[0008] Preferably, one end of the multi-stage sieve plate is fixed with a push-pull handle to improve the user experience.

[0009] Preferably, an elliptical pad is fixed to the top of the protective base pad to mitigate collisions between components and improve the service life of the equipment.

[0010] Preferably, the protective bottom pad is provided with anti-skid grooves at the bottom to prevent equipment deviation caused by vibration and improve equipment stability.

[0011] Preferably, the high friction member has a thickness less than the limit compression length of the buffer spring, improving the service life of the equipment.

[0012] Advantages

[0013] 1. In the prior art, the sieve plate and other components play a crucial role in the process of lotus root crushing. They are used to effectively separate the solid and liquid components in the crushed lotus root paste. However, the disassembly process of the sieve plate in existing separation equipment is often designed to be inconvenient, which poses a significant challenge to operators. Since the sieve plate is difficult to quickly and easily remove from the equipment, workers have to face a series of complex steps when replacing or cleaning the sieve plate, which not only increases the difficulty of work but also significantly prolongs the downtime of the equipment, thereby negatively affecting production efficiency. In order to improve production efficiency and reduce the labor intensity of workers, it is urgent to improve the design of the sieve plate of existing separation equipment to make it more easily disassembled and replaced. To address such problems, the utility model adopts the installation of fixed hooks to solve the problem. When workers need to install multiple sieve plates, they align the multiple sieve plates with the limiting base plate in the sieve plate slot hole and slide in. When one end of the multiple sieve plates contacts the pushed L plate, the fixed hooks drive the column in the groove to slide in the inclined sliding groove, causing the fixed hooks to rotate and hook the groove at the bottom of the multiple sieve plates. At the same time, the pushed L plate drives the path rail plate to slide on the top of the equipment body, causing the hooking member to slide into the groove on the side of the path rail plate away from the fixed hooks and be hooked by the groove in the middle of the path rail plate under the pull of the auxiliary spring, thereby being fixed. When workers need to remove the multiple sieve plates for replacement, they press the multiple sieve plates inward, causing the hooking member to slide out of the groove on the other side of the path rail plate and the multiple sieve plates to slide out of the limiting base plate and away from the sieve plate slot hole under the pull of the auxiliary spring, thereby facilitating the operation of workers and achieving the effect of improving work efficiency.

[0014] 2、In the prior art, in the process of lotus root crushing and separation, the operation of the equipment is often accompanied by inevitable vibration phenomenon. Although the vibration is a normal response of mechanical operation to a certain extent, it brings a series of problems that cannot be ignored. Due to the continuous vibration effect, the fixing effect between the components in the equipment will gradually loosen. This loosening not only affects the stability and reliability of the equipment, but also leads to frequent equipment failure, increases maintenance cost and downtime, and more seriously, the loosening between components will directly affect the yield of products. In the process of crushing and separation, if the cooperation between components is not tight enough, it is easy to cause the loss of raw materials, uneven mixing or incomplete separation, thereby reducing the quality and yield of products. This not only wastes valuable raw material resources, but also brings economic losses to enterprises. In view of such problems, the utility model adopts the mode of installing the increased surface foot pad to solve the problem, realizes that when the production starts, the vibration is transmitted to the increased surface foot pad through the inverted U base, the increased surface foot pad continuously extrudes the buffer spring, the buffer spring absorbs the vibration and converts it into elastic potential energy, when the buffer spring releases the elastic potential energy, the friction between the high friction side and the inner wall of the groove in the pad limits the release of the elastic potential energy, thereby converting the elastic potential energy into internal energy, reducing the impact of vibration, reducing the noise caused by the impact of the equipment and the ground, prolonging the service life of the equipment and improving the user experience.

[0015] 3、In the prior art, in the initial stage of production, the workers must put the materials to be treated into the equipment body. With the continuous addition of materials, the self weight of the equipment body increases significantly. This increased load tests the inverted U base, the supporting structure of the equipment. Since the inverted U base bears additional pressure, it is easy to bend and skew. These deformations not only affect the stability and precision of the equipment, but also cause the wear and tear of internal mechanical parts to increase, thereby shortening the overall service life of the equipment. In view of such problems, the utility model adopts the mode of installing the reinforced inclined rib to solve the problem, realizes that the pressure exerted by the gravity center of the equipment body is limited and dispersed through the reinforced inclined rib, thereby avoiding the bending and skewing of the inverted U base, and achieving the effect of prolonging the service life of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 It is a sectional view of the limiting base plate of the utility model;

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the auxiliary spring of the utility model;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the path track plate of the utility model;

[0020] Figure 5 A three-dimensional structure schematic view of the face-increasing foot pad of the utility model;

[0021] Figure 6 A sectional view of the high-friction member of the utility model.

[0022] Legend:

[0023] 1, equipment main body; 101, sieve plate slot hole; 102, multistage sieve plate; 103, push-pull handle; 2, limit base plate; 201, oblique sliding groove; 202, slot inner limit column; 203, push L plate; 204, path rail plate; 205, auxiliary spring; 206, fixed column; 207, rotating hook member; 208, fixed hook member; 3, inverted U base; 301, face-increasing foot pad; 302, pad inner slot; 303, buffer spring; 304, high-friction member; 305, protective bottom pad; 306, elliptical pad; 4, cross bar; 401, reinforcing oblique rib. DETAILED DESCRIPTION

[0024] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the following further describes the utility model in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, and are not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor all belong to the protection scope of the utility model.

[0025] The specific embodiments of the utility model are described below in combination with the drawings. Specific embodiments:

[0027] Reference Figures 1-6The application relates to an sago crushing and separating device, which comprises a device main body 1 and a multi-stage sieve plate 102, the front surface of the device main body 1 is provided with a sieve plate groove hole 101, the inner wall of the sieve plate groove hole 101 is fixedly provided with a limiting base plate 2, the surface of the limiting base plate 2 is provided with an inclined sliding groove 201, the inner wall of the inclined sliding groove 201 is slidably connected with an in-groove limiting column 202, one end of the in-groove limiting column 202 is fixedly provided with a fixed hook part 208, one side of the fixed hook part 208 is rotatably connected with a pushed L plate 203, the bottom of the pushed L plate 203 is slidably connected with the top of the device main body 1, one side of the pushed L plate 203 is fixedly provided with a path track plate 204, one end of the path track plate 204 is fixedly provided with an auxiliary spring 205, one end of the auxiliary spring 205 is fixedly provided with a fixed column 206, the bottom of the fixed column 206 is fixed to the top of the device main body 1, the top of the device main body 1 is rotatably connected with a rotating hook part 207, one end of the rotating hook part 207 is slidably connected with the top groove of the path track plate 204. The bottom of the device main body 1 is fixedly provided with an inverted U-shaped base 3, the bottom of the inverted U-shaped base 3 is fixedly provided with a surface-increased foot pad 301, the inner wall of the surface-increased foot pad 301 is provided with an in-pad groove 302, the inner wall top of the in-pad groove 302 is fixedly provided with a buffer spring 303, the bottom of the buffer spring 303 is fixedly provided with a high-friction part 304, the bottom of the high-friction part 304 is fixedly provided with a protective bottom pad 305. In the process of sago crushing and separating, the operation of the device is often accompanied by inevitable vibration, the vibration is a normal response of mechanical operation to a certain extent, but it brings a series of problems that cannot be ignored. Due to the continuous vibration, the fixing effect between the components in the device will gradually loosen, which not only affects the stability and reliability of the device, but also causes frequent device failures, increases the maintenance cost and downtime, and more seriously, the loosening between the components directly affects the yield of the product. In the crushing and separating process, if the cooperation between the components is not tight enough, the loss of raw materials, uneven mixing or incomplete separation and other problems are easily caused, thereby reducing the quality and yield of the product, which not only wastes valuable raw material resources, but also causes economic losses to enterprises. The surface-increased foot pad 301 is adopted to solve the problem, when the production starts, the vibration is transmitted to the surface-increased foot pad 301 through the inverted U-shaped base 3, the surface-increased foot pad 301 continuously extrudes the buffer spring 303, the buffer spring 303 absorbs the vibration and converts it into elastic potential energy, when the buffer spring 303 releases the elastic potential energy, the high-friction part 304 side surface and the in-groove inner wall friction limit the release of the elastic potential energy, thereby converting the elastic potential energy into internal energy, reducing the vibration effect and the noise caused by the impact of the device and the ground, improving the service life of the device and the user experience.

[0028] The horizontal rod 4 is fixed on the upside of the inverted U base 3, and the reinforcing inclined rib 401 is fixed on the top of the horizontal rod 4, and one end of the reinforcing inclined rib 401 is fixed on the bottom of the equipment main body 1. In the initial stage of production, the workers must put the materials to be processed into the equipment main body 1, and as the materials are continuously added, the self-weight of the equipment main body 1 is significantly increased. The increased load tests the support structure of the equipment, that is, the inverted U base 3. As the inverted U base 3 bears the additional pressure, it is easy to bend and skew. The deformation not only affects the stability and precision of the equipment, but also causes the abrasion of the internal mechanical parts to be intensified, thereby shortening the overall service life of the equipment. The reinforcing inclined rib 401 is adopted to solve the problem, so that the pressure exerted by the gravity center of the equipment main body 1 is limited and dispersed through the reinforcing inclined rib 401, thereby avoiding the bending and skewing of the inverted U base 3, and the service life of the equipment is improved. The one end of the multi-stage sieve plate 102 is fixed with the push-pull handle 103, and the user experience is improved. The top of the protective bottom pad 305 is fixed with the ell pad 306, the collision between the components is alleviated, and the service life of the equipment is improved. The bottom of the protective bottom pad 305 is provided with an anti-skid groove, which prevents the equipment from deviating due to vibration and improves the stability of the equipment. The thickness of the high friction part 304 is less than the limit compression length of the buffer spring 303, and the service life of the equipment is improved.

[0029] The working principle of the utility model is: when the workers need to install the multi-stage sieve plate 102, the multi-stage sieve plate 102 is aligned with the limiting base plate 2 in the sieve plate slot hole 101 and is slid in, when the one end of the multi-stage sieve plate 102 contacts the pushed L plate 203, the pushed L plate 203 is pushed inwards to make the fixed hook part 208 drive the slot limiting column 202 to slide in the inclined sliding groove 201, the fixed hook part 208 is rotated to hook the hook slot at the bottom of the multi-stage sieve plate 102, the pushed L plate 203 drives the path track plate 204 to slide on the top of the equipment main body 1, the rotating hook part 207 slides into the groove on the side of the path track plate 204 away from the fixed hook part 208 and is hooked in the groove in the middle by the auxiliary spring 205, so as to be fixed, when the workers need to disassemble the multi-stage sieve plate 102 for replacement, the rotating hook part 207 is pressed inwards to make the rotating hook part 207 slide out of the groove on the other side of the path track plate 204, the multi-stage sieve plate 102 slides out of the limiting base plate 2 and leaves the sieve plate slot hole 101, so as to facilitate the workers to operate.

[0030] In the utility model, unless another definite provision and limitation, first feature is "on" or "under" second feature can include that first and second features are in direct contact, also can include that first and second features are not in direct contact but are in contact through other features between them. Moreover, first feature "on", "above" and "on" second feature include that first feature is directly above and obliquely above second feature, or only indicate that first feature is higher than second feature in horizontal height. First feature "under", "below" and "under" second feature include that first feature is directly below and obliquely below second feature, or only indicate that first feature is lower than second feature in horizontal height.

[0031] The basic principle, main features and advantages of the utility model are shown and described above. The skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only preferred examples of the utility model and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A lotus root crushing and separating device, comprising a main body (1) and a multi-stage sieve plate (102), wherein the main body (1) has sieve plate slots (101) on its front side and the multi-stage sieve plate (102) has hook grooves on its bottom, characterized in that: A limiting base plate (2) is fixed to the inner wall of the slot (101) of the sieve plate. An inclined sliding groove (201) is formed on the surface of the limiting base plate (2). An inner limiting post (202) is slidably connected to the inner wall of the inclined sliding groove (201). A fixing hook (208) is fixed to one end of the inner limiting post (202). A push-receiving L-plate (203) is rotatably connected to one side of the fixing hook (208). The bottom of the push-receiving L-plate (203) is slidably connected to the top of the main body (1) of the equipment. A path track plate (204) is fixed on one side of the pushed L plate (203). An auxiliary spring (205) is fixed at one end of the path track plate (204). A fixed column (206) is fixed at one end of the auxiliary spring (205). The bottom of the fixed column (206) is fixed to the top of the equipment body (1). A hook (207) is rotatably connected to the top of the equipment body (1). One end of the hook (207) is slidably connected to the groove at the top of the path track plate (204).

2. The lotus root crushing and separating device according to claim 1, characterized in that: The bottom of the main body (1) of the equipment is fixed with an inverted U-shaped base (3), and the bottom of the inverted U-shaped base (3) is fixed with a raised surface foot pad (301). The inner wall of the raised surface foot pad (301) is provided with a pad groove (302). The top of the inner wall of the pad groove (302) is fixed with a buffer spring (303). The bottom of the buffer spring (303) is fixed with a high friction component (304), and the bottom of the high friction component (304) is fixed with a protective bottom pad (305).

3. The lotus root crushing and separating device according to claim 2, characterized in that: A crossbar (4) is fixed to the surface of the inverted U-shaped base (3), and a reinforcing diagonal rib (401) is fixed to the top of the crossbar (4). One end of the reinforcing diagonal rib (401) is fixed to the bottom of the equipment body (1).

4. The lotus root crushing and separating device according to claim 1, characterized in that: A push-pull handle (103) is fixed at one end of the multi-stage sieve plate (102).

5. The lotus root crushing and separating device according to claim 2, characterized in that: An elliptical pad (306) is fixed to the top of the protective base pad (305).

6. The lotus root crushing and separating device according to claim 2, characterized in that: The bottom of the protective base pad (305) is provided with anti-slip grooves.

7. The lotus root crushing and separating device according to claim 2, characterized in that: The thickness of the high-friction component (304) is less than the maximum compression length of the buffer spring (303).