A metal workpiece coating spray box
Patent Information
- Application Number
- CN202521700172.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-08-11
AI Technical Summary
[0003]现有技术公开了201921344643.2一种金属工件表面喷涂装置,包括箱体,所述箱体侧面设置有装卸门,主轴上设置有若干主动轮和若干旋转支架,旋转支架的下方设置有挂钩,箱体内部的高压风管上均匀设置有若干喷洒孔,将箱体内的金属工件自转和旋转支架公转,达到了均匀喷涂的目的和效果,但是还存在以下不足,由于喷洒孔设置在箱体四周,转轴带动工件绕转轴转动,无法对靠近转轴一面的工件喷涂,且需要成批次喷涂,无法连续喷涂,影响喷涂的效率
本实用新型,通过输送机构的驱动部带动传动带在轨道上循环转动,由挂环与安装环在传动带上安装待加工件,然后通过待加工件在喷涂箱内移动,由喷涂机构上的伸缩杆带动空腔环、连接管和第一喷头上下移动,对待加工件的外壁喷涂,然后通过驱动单元带动空腔环和齿环在导轨内转动,以及通过驱动件带动万向传动杆和第二喷头在支架内转动调节,对待加工件的两端全面喷涂,由收纳盒对涂料收集,实现对金属工件在喷涂箱内连续喷涂,对金属工件全面均匀喷涂,提高喷涂效率。
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Figure CN224700399U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coating spraying technology, and in particular to a coating spraying box for metal workpieces. Background Technology
[0002] Metal products are among the most commonly used products today. During the manufacturing and processing of metal workpieces, in order to ensure the functionality of the metal products, the metal surface is painted. After painting, the metal surface needs to be dried to keep it dry.
[0003] The prior art discloses a metal workpiece surface spraying device (201921344643.2), which includes a box body. The side of the box body is provided with a loading and unloading door. A number of drive wheels and a number of rotating supports are provided on the main shaft. A hook is provided below the rotating supports. A number of spray holes are evenly arranged on the high-pressure air pipe inside the box body. The metal workpiece inside the box body rotates on its own axis and the rotating supports revolve around the axis, so the purpose and effect of uniform spraying are achieved. However, there are still the following shortcomings. Since the spray holes are set around the box body, the rotating shaft drives the workpiece to rotate around the rotating shaft. It is impossible to spray the workpiece on the side close to the rotating shaft. Moreover, it is necessary to spray in batches and cannot spray continuously, which affects the efficiency of spraying. Utility Model Content
[0004] The purpose of this utility model is to address the aforementioned shortcomings by providing a metal workpiece coating spraying box that enables continuous spraying of metal workpieces within the spraying box, ensuring comprehensive and uniform spraying and improving spraying efficiency.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a metal workpiece coating spraying box, comprising: Support; The conveying mechanism is fixedly installed on the top of the support and is used to continuously convey metal workpieces; The spray box is located on top of the support and is wrapped around part of the conveying mechanism to prevent paint from flying. The spraying mechanism is located inside the spraying box and is used to spray the metal workpieces inside the spraying box evenly from all directions. A collection box, located inside the spray booth and directly below the conveyor mechanism, is used to collect the flying paint. The rotation interval of the conveying mechanism is the same as the lifting interval of the spraying mechanism, and the spraying mechanism is used to spray metal workpieces on the conveying mechanism without collision.
[0006] Furthermore, the conveying mechanism includes multiple pillars disposed on the top of the support and an elliptical track disposed on the pillars; It also includes a transmission belt installed within the track and a drive unit installed on the track to move the transmission belt.
[0007] Furthermore, the conveying mechanism also includes multiple hanging rings disposed at the bottom of the transmission belt and mounting rings disposed on the hanging rings, with the workpiece to be processed attached to the bottom of the mounting rings.
[0008] Furthermore, the spray box has openings at both ends for the workpiece to pass through.
[0009] Furthermore, the spraying mechanism includes symmetrical telescopic rods arranged inside the spraying box and telescopic sleeves arranged inside the spraying box; It also includes an annular guide rail located at the bottom of the two telescopic rods, with a toothed ring movably provided at the bottom of the guide rail, and a drive unit meshing on the toothed ring.
[0010] Furthermore, the spraying mechanism also includes a cavity ring disposed at the bottom of the toothed ring, and a rotating ring fixedly installed with the telescopic sleeve is rotatably disposed on the outer side of the cavity ring. It also includes a connecting pipe disposed at the bottom of the cavity ring, the connecting pipe having a first nozzle, and a support ring fixedly disposed at the bottom of the connecting pipe.
[0011] Furthermore, the spraying mechanism also includes flexible hoses disposed at the upper and lower ends of the connecting pipe and a second spray head disposed at the end of the flexible hose, wherein the second spray head is provided with a bracket fixedly installed with the cavity ring; It also includes a universal transmission rod on the second spray head for rotating the connecting bracket. The universal transmission rod is equipped with a driving component, which drives the second spray head to rotate around the bracket and spray the end of the workpiece evenly.
[0012] Furthermore, the storage box is equipped with a discharge pipe and an adsorption pipe to adsorb the flying spray paint.
[0013] The beneficial effects of this utility model are reflected in: This invention utilizes a conveyor mechanism to drive a transmission belt that rotates cyclically on a track. A hanging ring and a mounting ring attach the workpiece to the transmission belt. The workpiece moves within the spray box, and a telescopic rod on the spraying mechanism moves the cavity ring, connecting pipe, and first spray head up and down to spray the outer wall of the workpiece. A drive unit then rotates the cavity ring and toothed ring within a guide rail, and a drive unit adjusts the universal joint and the second spray head within a support frame to ensure comprehensive spraying of both ends of the workpiece. The paint is collected by a collection box, enabling continuous and uniform spraying of metal workpieces within the spray box, thus improving spraying efficiency. Attached Figure Description
[0014] Figure 1 This is a perspective view of the present invention; Figure 2 This is a perspective view of the support and conveying mechanism of this utility model; Figure 3 This is a three-dimensional sectional view of the conveying mechanism of this utility model; Figure 4 This is a perspective view of the spray box and spray mechanism of this utility model. Figure 5 This is a three-dimensional sectional view of the spray box and spraying mechanism of this utility model; Figure 6 This is a three-dimensional view of the spraying mechanism of this utility model.
[0015] In the picture: 1. Support; 2. Conveying mechanism; 21. Support column; 22. Track; 23. Drive belt; 24. Drive unit; 25. Hanging ring; 26. Mounting ring; 27. Workpiece to be processed; 3. Spray painting box; 4. Spraying mechanism; 41. Telescopic rod; 42. Telescopic sleeve; 43. Guide rail; 44. Gear ring; 45. Cavity ring; 46. Rotary ring; 47. Connecting pipe; 48. First spray head; 49. Hose; 410. Second spray head; 411. Bracket; 412. Universal transmission rod; 413. Driving component; 414. Driving unit; 5. Storage box. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0017] Please see Figure 1-6 This utility model discloses a coating spraying box for metal workpieces, comprising: Support 1; The conveying mechanism 2 is fixedly installed on the top of the support 1 and is used to continuously convey metal workpieces; The spray box 3 is set on the top of the support 1 and is wrapped around part of the conveying mechanism 2 to prevent paint from flying. The conveying mechanism 2 and the spray box 3 are fixedly installed on the support 1 by bolts. The support 1 is used to support the conveying mechanism 2 and the spray box 3. The conveying mechanism 2 is elliptical. The spray box 3 is set on the outside of one side of the conveying mechanism 2. The two ends of the conveying mechanism 2 are used to hang and remove metal workpieces. The spraying mechanism 4 is set inside the spraying box 3 and is used to spray the metal workpiece inside the spraying box 3 evenly in all directions. The spraying mechanism 4 rotates and moves up and down inside the spraying box 3 to spray the metal workpiece in all directions around the sides and top and bottom surfaces, thereby improving the spraying efficiency. The collection box 5 is set inside the spray box 3 and is located directly below the conveying mechanism 2. It is used to collect the flying paint. The collection box 5 is fixedly installed on the top of the support 1 by bolts. The top of the collection box 5 is open. The rotation interval of the conveying mechanism 2 is the same as the lifting interval of the spraying mechanism 4. The spraying mechanism 4 is used to spray metal workpieces on the conveying mechanism 2 without collision.
[0018] In a specific embodiment, the conveying mechanism 2 includes a plurality of pillars 21 disposed on the top of the support 1 and an elliptical track 22 disposed on the pillars 21. There are four pillars 21 for supporting the elliptical track 22. The longitudinal section of the track 22 is C-shaped. It also includes a transmission belt 23 disposed within the track 22 and a drive unit 24 disposed on the track 22 to drive the transmission belt 23 to move. The transmission belt 23 is adapted to the track 22, the longitudinal section of the transmission belt 23 is T-shaped, and the top of the transmission belt 23 is provided with transmission teeth. The drive unit 24 is an electric motor, and the output shaft of the drive unit 24 is provided with a drive gear that meshes with the transmission teeth of the transmission belt 23. The drive unit 24 is used to drive the transmission belt 23 to rotate inside the track 22.
[0019] In one embodiment, the conveying mechanism 2 further includes a plurality of hanging rings 25 disposed at the bottom of the transmission belt 23 and mounting rings 26 disposed at the hanging rings 25. The bottom of the mounting rings 26 is attached to the workpiece 27 to be processed. The hanging rings 25 are semi-circular rings and are evenly distributed at the bottom of the transmission belt 23 for attaching the mounting rings 26 and the workpiece 27 to be processed. The transmission belt 23 is used to drive the workpiece 27 to be processed to move at a constant speed in the track 22. The workpiece is manually attached and removed at both ends of the spray box 3.
[0020] In a specific embodiment, the spray box 3 has openings at both ends for the workpiece 27 to pass through, and the spray box 3 is used to prevent flying paint from causing harm to employees.
[0021] In one embodiment, the spraying mechanism 4 includes two telescopic rods 41 symmetrically arranged inside the spraying box 3 and a telescopic sleeve 42 arranged inside the spraying box 3. The telescopic rods 41 are electric push rods. The time interval between the up and down extension of the electric push rods is the same as the time interval between the drive unit 24 driving the hanging ring 25 to move, so as to prevent the spraying mechanism 4 from colliding with the workpiece 27. The telescopic sleeve 42 includes an inner tube and an outer tube that are sleeved together. A material box is provided at the end of the telescopic sleeve 42. It also includes an annular guide rail 43 set at the bottom of the two telescopic rods 41. A toothed ring 44 is movably provided at the bottom of the guide rail 43. A drive unit 414 is meshed on the toothed ring 44. The longitudinal section of the guide rail 43 is C-shaped. The drive unit 414 is an electric motor. The output shaft of the drive unit 414 is set on the gear meshing with the toothed ring 44 to drive the toothed ring 44 to rotate inside the guide rail 43.
[0022] In a specific embodiment, the spraying mechanism 4 also includes a cavity ring 45 disposed at the bottom of the toothed ring 44. A rotating ring 46 is rotatably disposed on the outer side of the cavity ring 45 and fixedly installed with the telescopic sleeve 42. The toothed ring 44 is used to drive the cavity ring 45 to rotate on the guide rail 43. The cavity ring 45 rotates on the telescopic sleeve 42 and the rotating ring 46. The telescopic sleeve is used to deliver paint into the cavity ring 45. It also includes a connecting pipe 47 located at the bottom of the cavity ring 45, a first nozzle 48 on the connecting pipe 47, and a support ring fixed at the bottom of the connecting pipe 47. The cavity ring 45 is used to drive the connecting pipe 47 and the first nozzle 48 to rotate, so as to uniformly spray the outer surface of the workpiece 27. The first nozzle 48 is an electrically controlled nozzle used to control the amount of spraying.
[0023] In one embodiment, the spraying mechanism 4 further includes a hose 49 disposed at the upper and lower ends of the connecting pipe 47 and a second nozzle 410 disposed at the end of the hose 49. The second nozzle 410 is provided with a bracket 411 fixedly installed with the cavity ring 45. The hose 49 is used to allow the second nozzle 410 to rotate and tilt on the connecting pipe 47. The bracket 411 is installed with the cavity ring 45 and the support ring by bolts. It also includes a universal transmission rod 412 mounted on the second nozzle 410 for rotating connection to the bracket 411. The universal transmission rod 412 is equipped with a driving component 413, which drives the second nozzle 410 to rotate around the bracket 411 and uniformly spray the end of the workpiece 27. The universal transmission rod 412 consists of multiple hinged rotating rods, and the driving component 413 is a forward and reverse motor. The driving component 413 drives the universal transmission rod 412 and the second nozzle 410 to tilt and rotate on the bracket 411 and the hose 49. At the same time, the driving unit 414 drives the gear ring 44 to rotate inside the guide rail 43. The gear ring 44 and the cavity ring 45 drive the second nozzle 410 to rotate around the workpiece 27, spraying the upper and lower surfaces of the workpiece 27 without dead angles and fully covering the upper and lower surfaces of the workpiece 27.
[0024] In a specific embodiment, the storage box 5 is provided with a discharge pipe and an adsorption pipe. The discharge pipe extends to the outside of the paint tank 3, and the adsorption pipe is provided with a pump body to adsorb the flying paint. The storage box 5 is used to collect excess paint to prevent paint from flying and avoid harming the health of the staff.
[0025] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0026] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0027] Additionally, "multiple" refers to two or more.
[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A coating spraying box for metal workpieces, characterized in that, include: Support (1); The conveying mechanism (2) is fixedly installed on the top of the support (1) for continuously conveying metal workpieces; The spray box (3) is set on the top of the support (1) and is wrapped around the outside of part of the conveying mechanism (2) to prevent paint from flying. The spraying mechanism (4) is set inside the spraying box (3) to uniformly spray the metal workpiece inside the spraying box (3) in all directions. The collection box (5) is placed inside the spray box (3) and directly below the conveying mechanism (2) to collect the flying paint. The rotation interval of the conveying mechanism (2) is the same as the lifting interval of the spraying mechanism (4). The spraying mechanism (4) is used to spray metal workpieces on the conveying mechanism (2) without collision.
2. The metal workpiece coating spraying box according to claim 1, characterized in that: The conveying mechanism (2) includes a plurality of pillars (21) disposed on the top of the support (1) and an elliptical track (22) disposed on the pillars (21). It also includes a transmission belt (23) disposed in the track (22) and a drive unit (24) disposed on the track (22) for moving the transmission belt (23).
3. The metal workpiece coating spraying box according to claim 2, characterized in that: The conveying mechanism (2) also includes a plurality of hanging rings (25) disposed at the bottom of the transmission belt (23) and a mounting ring (26) disposed on the hanging rings (25), wherein a workpiece (27) to be processed is attached to the bottom of the mounting ring (26).
4. The metal workpiece coating spraying box according to claim 1, characterized in that: The spray box (3) has openings at both ends for the workpiece (27) to pass through.
5. The metal workpiece coating spraying box according to claim 1, characterized in that: The spraying mechanism (4) includes telescopic rods (41) symmetrically arranged inside the spraying box (3) and telescopic sleeves (42) arranged inside the spraying box (3). It also includes an annular guide rail (43) set at the bottom of the two telescopic rods (41), and a toothed ring (44) is movably provided at the bottom of the guide rail (43), and a drive unit (414) is engaged on the toothed ring (44).
6. The metal workpiece coating spraying box according to claim 5, characterized in that: The spraying mechanism (4) also includes a cavity ring (45) disposed at the bottom of the toothed ring (44), and a rotating ring (46) fixedly installed on the outer side of the cavity ring (45) and the telescopic sleeve (42). It also includes a connecting pipe (47) disposed at the bottom of the cavity ring (45), the connecting pipe (47) being provided with a first nozzle (48), and a support ring being fixedly disposed at the bottom of the connecting pipe (47).
7. The metal workpiece coating spraying box according to claim 6, characterized in that: The spraying mechanism (4) also includes a hose (49) disposed at the upper and lower ends of the connecting pipe (47) and a second nozzle (410) disposed at the end of the hose (49). The second nozzle (410) is provided with a bracket (411) fixedly installed with the cavity ring (45). It also includes a universal transmission rod (412) mounted on the second nozzle (410) for rotating the connecting bracket (411). The universal transmission rod (412) is provided with a driving member (413), which drives the second nozzle (410) to rotate around the bracket (411) and uniformly spray the end of the workpiece (27) to be processed.
8. The metal workpiece coating spraying box according to claim 1, characterized in that: The storage box (5) is provided with a discharge pipe and an adsorption pipe for adsorbing the flying spray paint.
Citation Information
Patent Citations
Metal workpiece surface spraying device
CN211563422U