Enhanced cooling for downhole motors
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example 1
[0033]In one example, electrical submersible pumps with finned and unfinned motors were analyzed in a flowing fluid, wherein the fluid had the following properties, a density of 62.0 lb / ft3, a viscosity of 0.00458 lbm / ft sec, and a flow rate of 969.7 lbm / min. The flow velocity in the finned annulus was 1.04 ft / sec and 0.928 ft / sec in the un-finned annulus. Each motor outside diameter was 7.25 inch outside diameter with a 10.2 inch casing inner diameter. The analysis assumed 45 fins on the finned motor, each fin being 82 inches long, 0.525 inches in height, and 0.187 inches thick. The calculated temperature rise for the finned motor was 27.67° F. and 91.78° F. for the unfinned motor.
example 2
[0034]In another example, two electrical submersible pumps having finned and an unfinned motors were analyzed in a flowing fluid having a temperature of 40° F., density of 61.2 lb / ft3, a viscosity of 1.344 lbm / ft sec, a specific heat of 0.48 btu / lbm ° F., thermal conductivity of 0.075 but / hr ft ° F., with a flow rate of 2386.2 lbm / min. The fluid used in this example was oil. The flow velocity in the finned annulus was 2.89 ft / sec and 2.46 ft / sec in the un-finned annulus. Each motor outside diameter was 7.25 inch outside diameter with a 10.2 inch casing inner diameter. The motor horsepower was 1500 hp. The analysis assumed 57 fins on the finned motor, each fin being 816 inches long, 0.5 inches in height, and 0.2 inches thick. The calculated internal temperature for the finned motor was 193.56° F. with an external temperature of 94.82° F., the calculated internal temperature was 577.77° F. for the unfinned motor with an external temperature of 479.04° F.
example 3
[0035]In another example, two electrical submersible pumps having finned and unfinned motors were analyzed in a flowing fluid having a temperature of 174° F., density of 61.2 lb / ft3, a viscosity of 0.15456 lbm / ft sec, a specific heat of 0.48 btu / lbm ° F., thermal conductivity of 0.075 but / hr ft ° F., with a flow rate of 2386.2 lbm / min. The fluid used in this example was oil. The flow velocity in the finned annulus was 2.89 ft / sec and 2.46 ft / sec in the un-finned annulus. Each motor outside diameter was 7.25 inch outside diameter with a 10.2 inch casing inner diameter. The motor horsepower was 1500 hp. The analysis assumed 57 fins on the finned motor, each fin being 816 inches long, 0.5 inches in height, and 0.2 inches thick. The calculated internal temperature for the finned motor was 327.56° F. with an external temperature of 228.82° F., the calculated internal temperature was 711.77° F. for the unfinned motor with an external temperature of 613.04° F.
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