A multifunctional automatic control system for a mining lamp charging rack

By designing a multi-function automatic control system for the mining lamp charging stand, the problems of insufficient intelligence and uneven charging control in the existing technology are solved, and more efficient mining lamp charging and lower management risks are achieved.

CN107959331BActive Publication Date: 2025-03-14JILIN INTELLIGENT CONTROL ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN201810051031.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-01-18
Publication Date
2025-03-14
Estimated Expiration
2038-01-18

AI Technical Summary

Technical Problem

The existing mining lamp charging equipment is not intelligent enough, resulting in uneven charging control, which can easily damage the mining lamp charging components, and lack effective charging progress display and control.

Method used

A multifunctional automatic control system for a mining lamp charging stand is designed, including charging components, functional components and total power supply. The charging components include a charging start module, a charging detection module and a charging stop module. The functional components include a robot, a biometric system, a charging voice alarm module and a data transmission module.

Benefits of technology

Through the automated control system, the damage to the charging components caused by improper man-made control is avoided, the charging efficiency of the mining lamp is improved, the utilization rate of the mining lamp is increased, and the management safety hazards are reduced.

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Abstract

The present invention provides a multifunctional automatic control system for a mining lamp charging rack, and its innovation lies in: comprising a charging component, a functional component and a total power supply; the total power supply provides power for both the charging component and the functional component; the charging component comprises a charging start module, a charging device and a charging stop module; the charging start module is connected to the charging device by signal; the charging device is connected to the charging stop module by signal. The multifunctional automatic control system for a mining lamp charging rack of the present invention can avoid damage to the charging component caused by improper human force control, and also reduces damage to the mining lamp caused by improper charging by miners, improves the charging efficiency of the mining lamp, and increases the utilization rate of the mining lamp.
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Description

Technical Field

[0001] The present invention relates to the technical field of charging equipment systems, and in particular to a multifunctional automatic control system for a mining lamp charging rack. Background Art

[0002] Existing miner's lamp charging equipment is bulky and provides a fixed number of charging stations, often leaving many charging stations empty or insufficient. This makes it inflexible, unable to adapt to various situations, and also results in energy waste. Furthermore, since such equipment is typically cabinet or box-type, it lacks a clear indication of the charging progress of each battery, making it difficult to clearly monitor and control the charging status of each battery. Furthermore, existing miner's lamp charging racks rely on manual control of the charging process, which can easily damage the charging components of the miner's lamp due to uneven force applied.

[0003] For example, Chinese patent CN202663136U discloses an intelligent mining lamp charging rack, comprising a rack (1), a plurality of charging devices (2) and a charging circuit control board (3), wherein the plurality of charging devices (2) are arranged on the rack (1), and characterized in that: the rack (1) is a double-sided three-layer steel plate structure and adopts a DC voltage stabilizing circuit, a data acquisition module (4) is arranged on the rack (1), and the data acquisition module (4) simultaneously monitors the current and voltage of the charging points of the plurality of charging devices (2), and simultaneously processes the signals and connects them to a computer via a cable, and an intelligent digital display device connected to the data acquisition module (4) is arranged on the side panel (5) of the rack (1). This technical solution uses an indicator light to determine whether the battery is fully charged. If the indicator light is broken, the reminder function cannot be performed, and the system lacks intelligence.

[0004] For example, Chinese patent CN202026111U discloses an intelligent mining lamp charging rack, comprising a base (1), two side panels (2), a top panel (3) and a charging module (4), characterized in that one or more charging modules (4) are stacked in the charging rack formed by the base (1), the two side panels (2) and the top panel (3). The technical problem mainly solved by this technical solution is to avoid the waste and shortage of charging units. However, it can be seen from the above technical solution that its intelligence level is still insufficient, and the direct use of indicator light as a reminder poses a significant management safety hazard. Summary of the Invention

[0005] In order to overcome the problem in the prior art that the degree of intelligence is not enough and the warning directly adopts the form of indicator lights, which has great management safety risks, the present invention provides a multifunctional automatic control system for a mining lamp charging rack.

[0006] The technical solution adopted by the present invention is: a multifunctional automatic control system for a mining lamp charging rack, the innovation of which is that: it includes a charging component, a functional component and a main power supply; the main power supply provides power for both the charging component and the functional component; the charging component includes a charging start module, a charging device and a charging stop module; the charging start module is signal-connected to the charging device; the charging device is signal-connected to the charging stop module.

[0007] In some embodiments, the charging device includes a charging detection module and a charging module; the charging stop module is signal-connected to the charging module; and the charging detection module is signal-connected to the charging start module and the charging stop module, respectively.

[0008] The charging start module is used to start charging at the charging port;

[0009] The charging detection module is used to detect the charging status of the miner's lamp, monitor the charging process of the miner's lamp, and provide a charging signal to the charging module. After charging is completed, the charging detection module also provides a stop charging signal to the charging stop module. At the same time, the charging detection module also detects whether the charging current and voltage are correct and whether they meet the charging requirements of the miner's lamp.

[0010] The charging stop module is used to prevent the charging module from continuing to charge the miner's lamp.

[0011] In some embodiments, the functional component includes an action component and a functional system; the functional system controls the action of the action component.

[0012] In some embodiments, the functional system includes an external I / O port, an input module, a biometric recognition system, a charging voice alarm module, a data transmission module, an operation processing control module, and a memory;

[0013] The external I / O port is connected to the input module, the input module is connected to the biometric identification system, the biometric identification system is connected to the operation and processing control module; the operation and processing control module controls the action of the action component;

[0014] The memory is connected to the operation processing control module to store various types of operation data; and is connected to the data transmission module to transmit the data to the main control / monitoring station for backup;

[0015] The charging voice alarm module is connected to the calculation processing control module, and feeds back error information or faulty mining lamp information to make a voice alarm.

[0016] In some embodiments, the action component includes a manipulator, a pick-up and delivery port, and a fault light pick-up port; the manipulator is connected to and controlled by the operation and processing control module, and moves back and forth between the pick-up and delivery port and the fault light pick-up port.

[0017] In some embodiments, the manipulator is used to perform a series of actions such as taking a miner's lamp, hanging a miner's lamp, and transporting a miner's lamp;

[0018] The receiving and delivering port is used for taking and delivering the mining lamp;

[0019] The fault lamp access port is used to take out a faulty mining lamp generated during the charging process.

[0020] In some embodiments, the external I / O port is used to collect external information;

[0021] The input module is used to transmit the data collected by the external I / O port to the operation processing control module for analysis;

[0022] After the biometric recognition system is identified through the external I / O port, the data is transmitted to the operation and processing control module through the input module for analysis and processing, and the robot is instructed to pick up the corresponding mining lamp and transport it to the delivery port. At the same time, the memory will save the data and transmit the data to the main control / monitoring console for backup through the data transmission module.

[0023] The charging voice alarm module is used to alarm faulty mining lamps and erroneous data.

[0024] The data transmission module is used to transmit the data in the memory to the main control / monitoring station for backup;

[0025] The computing and processing control module is used to process and analyze the data collected by the external I / O port, and control the manipulator to perform a series of actions such as picking up the mining lamp, hanging the mining lamp, and transporting the mining lamp;

[0026] The memory is used to store a series of tasks and data performed by the charging stand.

[0027] Compared with the prior art, the beneficial effects of the present invention are: the multifunctional automatic control system for the mining lamp charging rack of the present invention can avoid damage to the charging components caused by improper human force control, while also reducing damage to the mining lamp caused by improper charging by miners, improving the charging efficiency of the mining lamp and increasing the utilization rate of the mining lamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 The figure is a schematic diagram of the overall framework of the multifunctional automatic control system for a mining lamp charging stand of the present invention. DETAILED DESCRIPTION

[0029] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] The present invention discloses a multifunctional automatic control system for a mining lamp charging rack, such as Figure 1 As shown: it includes a charging component 1, a functional component 2 and a main power supply 3; the main power supply 3 provides power for both the charging component 1 and the functional component 2; the charging component 1 includes a charging start module 11, a charging device and a charging stop module 14; the charging start module 11 is signal-connected to the charging device; the charging device is signal-connected to the charging stop module 14. Specifically, in this embodiment of the present invention, the charging device includes a charging detection module 12 and a charging module 13; the charging stop module 14 is signal-connected to the charging module 13; the charging detection module 12 is signal-connected to the charging start module 11 and the charging stop module 14, respectively. The multifunctional automatic control system for the mining lamp charging rack of the present invention can avoid damage to the charging component caused by improper human force control, and also reduces damage to the mining lamp caused by improper charging by miners, improves the charging efficiency of the mining lamp, and increases the utilization rate of the mining lamp.

[0031] Specifically, the above-mentioned charging start module 11 is used to start charging by starting the charging port; the charging detection module 12 is used to detect the charging status of the miner's lamp, monitor the charging process of the miner's lamp, and provide a charging signal to the charging module 13. After charging is completed, the charging detection module 12 also provides a stop charging signal to the charging stop module 14; at the same time, the charging detection module 12 also detects whether the charging current and voltage are correct and whether they meet the charging requirements of the miner's lamp; the charging stop module 14 is used to prevent the charging module 13 from continuing to charge the miner's lamp.

[0032] As further preferred, in this embodiment of the present invention, the functional component 2 includes an action component and a functional system; the functional system controls the action of the action component.

[0033] like Figure 1 As shown: the functional system includes an external I / O port 21, an input module 22, a biometric identification system 23, a charging voice alarm module 24, a data transmission module 25, an operation processing control module 26 and a memory 27:

[0034] Specifically, such as Figure 1 As shown: the external I / O port 21 is connected to the input module 22, the input module 22 is connected to the biometric identification system 23, and the biometric identification system 23 is connected to the operation and processing control module 26; the operation and processing control module 26 controls the action of the action components; the memory 27 is connected to the operation and processing control module 26 to store various types of operation data; and is connected to the data transmission module 25 to transmit the data to the main control / monitoring station for backup; the charging voice alarm module 24 is connected to the operation and processing control module 26 to feedback error information or faulty mining lamp information for voice alarm.

[0035] As a further preferred embodiment, in this embodiment of the present invention, the operating components include a manipulator 28, a pick-up and delivery port 29, and a fault lamp access port 30. The manipulator 28 is connected to and controlled by the computing and processing control module 26, and moves back and forth between the pick-up and delivery port 29 and the fault lamp access port 30. Specifically, in the present invention, the manipulator 28 is used to perform a series of actions, such as picking up, hanging, and transporting miner's lamps; the pick-up and delivery port 29 is used to pick up and transport miner's lamps; and the fault lamp access port 30 is used to remove faulty miner's lamps during the charging process.

[0036] In the present invention, the external I / O port 21 is used to collect external information;

[0037] The input module 22 is used to transmit the data collected by the external I / O port 21 to the calculation processing control module 26 for analysis;

[0038] After the biometric recognition system 23 recognizes the data through the external I / O port 21, it transmits the data to the calculation and processing control module 26 through the input module 22 for analysis and processing, and instructs the robot 28 to pick up the corresponding mining lamp and transport it to the delivery port 29. At the same time, the memory 27 will save the data and transmit the data to the main control / monitoring console for backup through the data transmission module 25.

[0039] The charging voice alarm module 24 is used to alarm faulty mining lamps and erroneous data.

[0040] The data transmission module 25 is used to transmit the data in the memory 27 to the main control / monitoring station for backup;

[0041] The computing and processing control module 26 is used to process and analyze the data collected by the external I / O port 21 and control the manipulator 28 to perform a series of actions such as picking up the mining lamp, hanging the mining lamp, and transporting the mining lamp;

[0042] The memory 27 is used to store a series of tasks and data performed by the charging stand.

[0043] The functions of the multifunctional automatic control system of the present invention are described in detail below through embodiments.

[0044] Example 1

[0045] A mining lamp manufacturing company, using the multifunctional automatic control system of the present invention to age and charge / discharge newly produced mining lamps, will experience a charging anomaly on a single lamp during the charging process. The charging rack system will sound a voice alarm, and a robotic arm will remove the abnormal lamp and place it in the fault lamp access port. Even if staff members don't immediately notice, they can simply check the fault lamp access port to see if there's a faulty lamp in the batch. This eliminates the need for staff to frequently check all aged lamps; they only need to periodically check the fault lamp access port.

[0046] Example 2

[0047] When the charging rack system is used in an underground mining company, when miners are ready to go down the mine to pick up their lamps, the miners do not need to search for their own lamp numbers among a large number of lamps. When using the charging rack system, miners only need to scan their own irises through the external I / O port, and then the system will find out the miner's lamp number through the calculation and processing control module, and then instruct the robot to take the miner's lamp and transport it to the pick-up and delivery port. The miner only needs to go to the corresponding pick-up and delivery port and wait for the miner's lamp.

[0048] The foregoing description shows and describes preferred embodiments of the present invention. As previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the inventive concept described herein by the teachings above or by techniques or knowledge in the relevant art. Modifications and variations made by those skilled in the art without departing from the spirit and scope of the present invention are intended to be within the scope of the appended claims.

Claims

1. A multifunctional automatic control system for a mining lamp charging rack, characterized in that: The invention comprises a charging component (1), a functional component (2) and a main power supply (3); the main power supply (3) provides power to both the charging component (1) and the functional component (2); the charging component (1) comprises a charging start module (11), a charging device and a charging stop module (14); the charging start module (11) is connected to the charging device by signal; the charging device is connected to the charging stop module (14) by signal; The functional component (2) comprises an action component and a functional system; the functional system controls the action of the action component; The functional system comprises an external I / O port (21), an input module (22), a biometric identification system (23), a charging voice alarm module (24), a data transmission module (25), an operation processing control module (26) and a memory (27); The external I / O port (21) is connected to an input module (22), the input module (22) is connected to a biometric identification system (23), the biometric identification system (23) is connected to an operation processing control module (26); the operation processing control module (26) controls the operation of the action component; The memory (27) is connected to the operation processing control module (26) to store various types of operation data; and connected to the data transmission module (25) to transmit the data to the main control / monitoring station for backup; The charging voice alarm module (24) is connected to the operation processing control module (26) to feed back error information or faulty mining lamp information for voice alarm; The action components include a manipulator (28), a pick-up and delivery port (29) and a fault light pick-up port (30); the manipulator (28) is connected to and controlled by a calculation processing control module (26) and moves back and forth between the pick-up and delivery port (29) and the fault light pick-up port (30); The manipulator (28) is used to perform a series of actions including taking the mining lamp, hanging the mining lamp, and transporting the mining lamp; The receiving and delivering port (29) is used for receiving and delivering the mining lamp; The fault lamp access port (30) is used to take out a faulty mining lamp generated during the charging process; The external I / O port (21) is used to collect external information; The input module (22) is used to transmit the data collected by the external I / O port (21) to the operation processing control module (26) for analysis; After the biometric identification system (23) is identified through the external I / O port (21), the data is transmitted to the operation and processing control module (26) through the input module (22) for analysis and processing and to instruct the manipulator (28) to take the corresponding mining lamp and transport it to the delivery port (29). At the same time, the memory (27) will save the data and transmit the data to the main control / monitoring station for backup through the data transmission module (25); The charging voice alarm module (24) is used to alarm faulty mining lamps and erroneous data; The data transmission module (25) is used to transmit the data in the memory (27) to the main control / monitoring station for backup; The computing and processing control module (26) is used to process and analyze the data collected by the external I / O port (21), and control the manipulator (28) to perform a series of actions such as taking the mining lamp, hanging the mining lamp, and transporting the mining lamp; The memory (27) is used to store a series of tasks and data performed by the charging stand.

2. The multifunctional automatic control system for a mining lamp charging rack according to claim 1 is characterized in that: The charging device comprises a charging detection module (12) and a charging module (13); the charging stop module (14) is signal-connected to the charging module (13); and the charging detection module (12) is signal-connected to the charging start module (11) and the charging stop module (14), respectively.

3. The multifunctional automatic control system for a mining lamp charging rack according to claim 2 is characterized in that: The charging start module (11) is used to start the charging port to start charging; The charging detection module (12) is used to detect the charging status of the miner's lamp, monitor the charging process of the miner's lamp, and provide a charging signal to the charging module (13). After charging is completed, the charging detection module (12) also provides a charging stop signal to the charging stop module (14); at the same time, the charging detection module (12) also detects whether the charging current and voltage are correct and whether they meet the charging requirements of the miner's lamp; The charging stop module (14) is used to prevent the charging module (13) from continuing to charge the mining lamp.

Citation Information

Patent Citations

  • Intelligent miner's lamp charging support

    CN202026111U

  • Intelligent mine lamp charging frame

    CN202663136U

  • Multifunctional wireless charging system under mine and wireless charging device under mine

    CN106230128A

  • A controlgear for miner's lamp charging frame

    CN208127900U