A trough type solar reflector detection device and detection method thereof

By designing a trough solar mirror detection device including a mobile guide rail assembly, a photodetector stepping device and a light source stepping device, the problem of manual measurement of existing detection methods is solved, and a high-precision, automated, lightweight and universal detection effect is achieved.

CN108253885BActive Publication Date: 2025-03-04NANTONG YUANKONG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN201711371861.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2017-12-19
Publication Date
2025-03-04
Estimated Expiration
2037-12-19

AI Technical Summary

Technical Problem

The existing trough solar reflector detection methods have problems such as manual measurements that require a lot of manpower and low accuracy, heavy equipment or insufficient accuracy, and poor versatility.

Method used

A detection device including a first working bracket and a second working bracket, a moving guide rail assembly, a photodetector stepper device and a light source stepper device are designed. Automatic detection is achieved through a horizontal and vertical adjustment device, a bracket height adjustment device and a bidirectional level. The spherical photodetector and an infinitely accurate adjustable laser light source are used for multi-condition parallel detection.

Benefits of technology

It realizes high-precision, automated, lightweight and universal trough solar mirror detection, which can adapt to the requirements of mirror testing of different heights, widths and lengths, and improves the stability and accuracy of the detection results.

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Abstract

The present invention discloses a trough type solar reflector detection device and a detection method thereof, comprising a first working bracket and a second working bracket, wherein the lower ends of the first working bracket and the second working bracket are respectively provided with a movable guide rail assembly 1 and a movable guide rail assembly 2, wherein the upper ends of the first working bracket and the second working bracket are connected with a guide rail 1 through a bracket height adjustment device, wherein the guide rail 1 is connected with a photoelectric detector stepping device and two light source stepping devices, wherein the light source stepping devices are respectively located on both sides of the photoelectric detector stepping device, wherein a light source is connected below the light source stepping device, wherein a connecting rod is connected to the photoelectric detector stepping device, wherein one end of the connecting rod is connected with a spherical photoelectric detector. Compared with the prior art, the present invention has strong environmental adaptability, can adapt to the testing requirements of trough type solar reflectors of different heights, different widths, and different lengths, and has accurate test data.
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Description

Technical Field

[0001] The invention relates to the field of solar energy, and in particular to a trough type solar reflector detection device and a detection method thereof. Background Art

[0002] The growth of all things on Earth depends on the existence of the sun. The sun provides us with a huge source of energy. Most of the energy on Earth also comes from the sun. For example, fossil energy such as oil and coal are energy formed by the continuous growth of plants and animals in the past by absorbing solar energy. Later, these plants and animals were buried under the soil. This is actually a form of solar energy conversion and storage, and it is still being mined and used by humans today.

[0003] The potential for the development and utilization of solar energy is quite huge. According to statistics, the total energy used by people around the world in a year is only equivalent to tens of thousands of the energy radiated to the earth by the sun. In the future when fossil energy is about to be exhausted, solar energy will bring new vitality to mankind in terms of future energy.

[0004] The utilization of solar energy in medium and high temperature, especially thermal power generation technology, has developed rapidly. More and more temperature-raising trough DSG solar thermal power generation systems have begun to be built or are about to be put into operation. As the core equipment of the trough solar reflector, whether the installation accuracy of its parabola can meet its design requirements plays a vital role in the utilization efficiency of solar energy. How to detect its parabola is particularly important. The traditional detection method consumes a lot of manpower through manual measurement and calculation, and the measurement accuracy is not high. The existing detection equipment is either bulky, not accurate enough, or not versatile enough.

[0005] Therefore, it is particularly important to develop a universal, lightweight, high-precision, high-automatic trough solar reflector detection device for the special solar industry. Summary of the invention

[0006] The technical problem to be solved by the present invention is to provide a trough type solar reflector detection device and a detection method thereof in view of the deficiencies of the above-mentioned prior art.

[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0008] A trough type solar reflector detection device and a detection method thereof, comprising a first working bracket and a second working bracket, wherein the lower ends of the first working bracket and the second working bracket are respectively provided with a movable guide rail assembly 1 and a movable guide rail assembly 2, wherein the upper ends of the first working bracket and the second working bracket are connected with a guide rail 1 through a bracket height adjustment device, wherein the guide rail 1 is connected with a photoelectric detector stepping device and two light source stepping devices, wherein the light source stepping devices are respectively located on both sides of the photoelectric detector stepping device, wherein a light source is connected below the light source stepping device, wherein a connecting rod is connected to the photoelectric detector stepping device, wherein one end of the connecting rod is connected with a spherical photoelectric detector.

[0009] Furthermore, one side of the movable guide rail assembly is connected to a driving device.

[0010] The movable guide rail assembly 1 and the movable guide rail assembly 2 both include a guide rail base, the upper end of the guide rail base is connected to a working guide rail via a horizontal and vertical adjustment device, and the upper end of the working guide rail is connected to a guide rail walking device.

[0011] Furthermore, the horizontal and vertical adjustment device includes an upper platform and a lower platform, and the upper platform and the lower platform are connected by bolts.

[0012] The working guide rails are connected in straight sections or in arc sections.

[0013] Furthermore, bidirectional levels are provided in sections on the working guide rail.

[0014] A detection method based on a trough type solar reflector detection device, comprising:

[0015] Step 1: Adjust the horizontality and verticality of the detection platform through the bolts on the horizontal and vertical adjustment device so that the working guide rail of the detection platform is in the horizontal and vertical position;

[0016] Step 2: Adjust the verticality of the light source through the light source stepping device so that the light source is perpendicular to the inspection workpiece;

[0017] Step 3: Use the bracket height adjustment device to adjust the detection height between the detection light source and the detection workpiece;

[0018] Step 4: After the adjustment is completed, turn on the light source to provide a stable and variable light source for the detection. At this time, the spherical photoelectric detector begins to collect coordinate data and data under different lighting conditions;

[0019] Step 5: Move the detection platform to the next test point and repeat steps 1 to 5;

[0020] Step 6: After the collection is completed, the collected data information is transmitted to the computer, and the computer outputs the test report;

[0021] Step 7: After outputting the report, the test is completed.

[0022] The beneficial effects of the present invention are as follows:

[0023] 1. The main material of the present invention is high-strength alloy material, which has the characteristics of strong environmental adaptability;

[0024] 2. The present invention is a universal detector that can adapt to the testing requirements of trough solar reflectors of different heights, widths and lengths;

[0025] 3. The special detection software of the present invention cooperates with a special control cabinet to accurately control the three-dimensional position of the detector, accurately control the intensity of the light source, automatically deduct the background, and complete the detection automatically without manual intervention, and collect multiple sets of data in all directions. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the present invention;

[0027] Figure 2 It is a structural schematic diagram of a movable guide rail assembly 1 of the present invention;

[0028] Figure 3 is a flow chart of the detection method of the present invention;

[0029] Among them, 1. the first working bracket, 2. the second working bracket, 3. the movable guide rail assembly 1, 4. the movable guide rail assembly 2, 5. the bracket height adjustment device, 6. the guide rail 1, 7. the photoelectric detector stepping device, 8. the light source stepping device, 9. the light source, 10. the connecting rod, 11. the spherical photoelectric detector, 12. the detection workpiece, 13. the driving device, 14. the guide rail base, 15. the horizontal and vertical adjustment device, 16. the working guide rail, 17. the guide rail walking device, 18. the bidirectional level, 151. the upper platform, 152. the lower platform, 153. the bolt. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] like Figure 1As shown, a trough type solar reflector detection device and a detection method thereof include a first working bracket 1 and a second working bracket 2, wherein the lower ends of the first working bracket 1 and the second working bracket 2 are respectively provided with a movable guide rail assembly 1 3 and a movable guide rail assembly 2 4, and the upper ends of the first working bracket 1 and the second working bracket 2 are connected with a guide rail 1 6 through a bracket height adjustment device 5, and the guide rail 1 6 is connected with a photoelectric detector stepping device 7 and two light source stepping devices 8, and the light source stepping devices 8 are respectively located on both sides of the photoelectric detector stepping device 7, and a light source 9 is connected below the light source stepping device 8, The source 9 adopts an infinitely precise and adjustable laser light source, which generates laser with specified light energy according to different requirements of the test program, and provides a stable and variable light source for detection, thereby realizing multi-condition parallel detection, effectively deducting the influence of the background environment, and greatly improving the stability of the detection result; a connecting rod 10 is connected to the photoelectric detector stepping device 7; a spherical photoelectric detector 11 is connected to one end of the connecting rod 10, and a detection workpiece 12 is provided under the spherical photoelectric detector 11. The use of the spherical photoelectric detector 11 can perfectly replace the thermal collector tube, which greatly improves the detection accuracy and the detection result is closer to the actual use condition.

[0032] Furthermore, one side of the movable guide rail assembly 1 is connected to a driving device 13, and the driving device 13 cooperates with a dedicated control cabinet to achieve precise horizontal movement of the entire detection platform.

[0033] like Figure 2 As shown, the movable guide rail assembly 1 3 and the movable guide rail assembly 2 4 both include a guide rail base 14, which is made of high-strength alloy material and has the characteristics of wide bottom surface, light weight, large bearing capacity, and not easy to deform; the upper end of the guide rail base 14 is connected to a working guide rail 16 through a horizontal and vertical adjustment device 15, and the upper end of the working guide rail 16 is connected to a guide rail walking device 17; further, the horizontal and vertical adjustment device 15 includes an upper platform 151 and a lower platform 152, and the upper platform 151 and the lower platform 152 are connected by bolts 153, and the horizontality and verticality of the detection platform are adjusted by adjusting the bolts 153 to reduce the requirements for the detection site.

[0034] The working guide rail 16 is connected in a straight line or arc-shaped segmented manner, and can be infinitely extended through quick assembly to expand the detection range at one time. In addition, special detection such as turning can be realized by combining with a curved guide rail. A two-way level 18 is provided in each of the 16 segments on the working guide rail, which greatly facilitates the installation and debugging of the guide rail. The working guide rail 16 in the present invention is made of high-strength alloy material, has a wide bottom surface, is light in weight, has a large bearing capacity, is not easy to deform, and has the characteristics of being difficult to deform.

[0035] like Figure 3 As shown, the present invention provides a detection method based on a trough type solar reflector detection device, comprising:

[0036] Step 1: Adjust the horizontality and verticality of the detection platform through the bolts on the horizontal and vertical adjustment device so that the working guide rail of the detection platform is in the horizontal and vertical position;

[0037] Step 2: Adjust the verticality of the light source 9 by the light source stepping device 8 so that the light source 9 is perpendicular to the inspection workpiece 12;

[0038] Step 3: Adjust the detection height between the detection light source 9 and the detection workpiece 12 through the bracket height adjustment device 5;

[0039] Step 4: After the adjustment is completed, turn on the light source 9 to provide a stable and variable light source for detection. At this time, the spherical photoelectric detector 11 starts to collect coordinate data and data under different illuminations;

[0040] Step 5: Move the detection platform to the next test point and repeat steps 1 to 5;

[0041] Step 6: After the collection is completed, the collected data information is transmitted to the computer, and the computer outputs the test report;

[0042] Step 7: After outputting the report, the test is completed.

[0043] The present invention is not limited to the described embodiments. Those skilled in the art may make some modifications or changes without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.

Claims

1. A detection method for a trough type solar reflector detection device, the trough type solar reflector detection device: comprising a first working bracket and a second working bracket, wherein the lower ends of the first working bracket and the second working bracket are respectively provided with a movable guide rail assembly 1 and a movable guide rail assembly 2, the upper ends of the first working bracket and the second working bracket are connected with a guide rail 1 through a bracket height adjustment device, the guide rail 1 is connected with a photoelectric detector stepping device and two light source stepping devices, the light source stepping devices are respectively located on both sides of the photoelectric detector stepping device, a light source is connected below the light source stepping device, and the photoelectric detector A connecting rod is connected to the stepping device, and one end of the connecting rod is connected to a spherical photoelectric detector; one side of the movable guide rail assembly is connected to a driving device; the movable guide rail assembly 1 and the movable guide rail assembly 2 include a guide rail base, the upper end of the guide rail base is connected to a working guide rail through a horizontal and vertical adjustment device, and the upper end of the working guide rail is connected to a guide rail walking device; the horizontal and vertical adjustment device includes an upper platform and a lower platform, and the upper platform and the lower platform are connected by bolts; the working guide rail is a straight segmented connection or an arc segmented connection; the working guide rail is segmented with a bidirectional level; it is characterized in that: include: Step 1: Adjust the horizontality and verticality of the detection platform through the bolts on the horizontal and vertical adjustment device so that the working guide rail of the detection platform is in the horizontal and vertical position; Step 2: Adjust the verticality of the light source through the light source stepping device so that the light source is perpendicular to the inspection workpiece; Step 3: Use the bracket height adjustment device to adjust the detection height between the detection light source and the detection workpiece; Step 4: After the adjustment is completed, turn on the light source to provide a stable and variable light source for the detection. At this time, the spherical photoelectric detector begins to collect coordinate data and data under different lighting conditions; Step 5: Move the detection platform to the next test point and repeat steps 1 to 5; Step 6: After the collection is completed, the collected data information is transmitted to the computer, and the computer outputs the test report; Step 7: After outputting the report, the test is completed.

Citation Information

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