A cooling and humidifying drum with a lubricating device
By designing oil-adding rollers, oil storage devices and oil-extrusion rollers in the cooling and humidification roller, the automatic addition and transfer of lubricating oil is achieved, solving the problem of labor-intensive and safety risks of lubricating oil in existing slag cooling machines, ensuring the equipment Working normally.
Patent Information
- Application Number
- CN201811027078.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-09-04
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2038-09-04
AI Technical Summary
The lubricant oil added to the drum in the existing slag refrigeration machine is laborious and has safety risks, and needs to be stopped and added, which affects the normal operation of the equipment.
A cooling and humidification roller with lubricating device is designed, including oil-adding roller, oil storage device and oil-extruding roller. The oil-adding roller and oil-extruding roller are used to automatically add and transfer lubricating oil when the roller rotates, ensuring the rolling ring and bracket. Lubrication between the rollers and improves the transfer efficiency and safety of lubricating oil through the sponge plate and the metal mesh.
It realizes automatic addition and transmission of lubricating oil, reduces the labor and safety risks of manual refueling, and does not require shutdown operations to ensure the normal operation of the equipment.
Smart Images

Figure CN108843954B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a cooling and humidifying roller with a lubricating device, belonging to the technical field of cold slag. Background Art
[0002] The temperature of the slag discharged after the combustion of the power plant boiler is very high (about 1000℃), which is not conducive to transportation and causes heat waste. At present, the hot slag cooling is a traditional method, which is to pour the hot slag into the cooling water pool and use a grab bucket to fish it out after cooling. The efficiency is low and the heat cannot be recovered. It is an outdated process and is basically no longer used. The second is the drum slag cooler, which is currently widely used. It is a slag conveying pipe with multiple spiral blades installed in the drum. The hot slag enters each slag conveying pipe from the slag inlet funnel, connecting pipe, elbow pipe, and cone. As the drum rotates, the hot slag rolls forward in the slag conveying pipe under the guidance of the spiral blades. The cooling water enters the drum from the cooling water jacket and is discharged through the core pipe. In this way, the heat exchange cools the hot slag. The existing slag cooler has the following defects: due to the heavy weight of the drum, there is rolling friction between the roller ring and the roller in the drum, and lubricating oil needs to be added between the roller ring and the roller regularly. At present, the lubricant is added continuously by manpower, which is laborious and time-consuming; and, since the working environment of the drum slag cooler is relatively harsh and there is a lot of dust in the environment, once the drum slag cooler is in operation, the lubrication between the roller ring and the roller is insufficient due to excessive dust and lubricating oil needs to be added. At this time, manual addition of lubricating oil is not only laborious, but also poses a safety risk. Summary of the invention
[0003] In view of the shortcomings of the prior art, the present invention provides a cooling and humidifying drum with a lubrication device. The specific technical solution is as follows:
[0004] A cooling and humidifying roller with a lubricating device comprises a roller and a plurality of rollers for supporting the roller, wherein a lubricating device is arranged outside the roller, wherein the lubricating device comprises an oiling roller and an oil storage device, wherein the oiling roller comprises a first roller body and a first roller shaft tangent to the roller body of the roller, wherein the first roller body is fixedly connected to the first roller shaft; wherein the oil storage device comprises an oil tank filled with lubricating oil, wherein a through hole for the lower part of the first roller body to enter and exit is arranged on the top of the oil tank, wherein the lower part of the first roller body is immersed in the lubricating oil inside the oil tank; and annular baffles are arranged on both sides of the first roller body, wherein the baffles The baffle is sleeved on the outside of the first roller shaft and the inner ring of the baffle is fixedly connected to the first roller shaft, an annular sponge plate is arranged between the baffle and the side wall of the first roller body, and the sponge plate is fixedly connected to the baffle; the lubrication device also includes an oil squeezing roller located above the oil adding roller, the oil squeezing roller includes a second roller body circumscribed to the first roller body and a second roller shaft, the second roller body is fixedly connected to the second roller shaft, annular extrusion plates are respectively arranged on both sides of the second roller body, the extrusion plate is sleeved on the outside of the second roller shaft and the inner ring of the extrusion plate is fixedly connected to the second roller shaft, and the edge of the extrusion plate is pressed against the edge of the sponge plate.
[0005] As an improvement of the above technical solution, annular metal mesh sheets are respectively provided on both sides of the first roller body, and the metal mesh sheets are located between the sponge board and the side wall of the first roller body.
[0006] As an improvement of the above technical solution, the outer diameter of the sponge board is greater than the diameter of the first roller body, the outer diameter of the metal mesh is greater than or equal to the outer diameter of the sponge board, and the outer diameter of the baffle is greater than the outer diameter of the metal mesh.
[0007] As an improvement of the above technical solution, the edge of the extrusion plate is provided with a plurality of convex portions with arc-shaped outer side walls, and the convex portions are symmetrically distributed along the outer circumference of the extrusion plate.
[0008] As an improvement of the above technical solution, an annular sponge sealing strip is embedded in the through hole.
[0009] As an improvement of the above technical solution, an oil filling hole is further provided on the top of the oil tank, and a hole plug is provided at the oil filling hole.
[0010] Beneficial effects of the present invention:
[0011] The present invention utilizes the lubrication device to add lubricating oil between the roller ring and the supporting roller in the drum during the drum rotation operation, so the refueling operation becomes simple and convenient, and the safety risk of the refueling operation is low; at the same time, the drum does not need to be stopped for the lubricating oil addition operation, and the normal operation of the drum is not affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic structural diagram of the cooling and humidifying drum with a lubrication device according to the present invention;
[0013] Figure 2 This is a schematic diagram of the distribution of the oil adding roller, the oil storage device, and the oil squeezing roller of the present invention;
[0014] Figure 3 It is a schematic diagram of the working state of the supporting roller, the oil adding roller and the oil storage device of the present invention;
[0015] Figure 4 It is a schematic diagram of the oil adding roller and the oil squeezing roller of the present invention when they are working. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0017] like Figure 1 , 2As shown in Figure 3, the cooling and humidifying drum with a lubricating device comprises a drum 10 and a plurality of rollers 20 for supporting the drum 10, the outer portion of the roller 20 is provided with a lubricating device, the lubricating device comprises an oiling roller 30 and an oil storage device 50, the oiling roller 30 comprises a first roller body 31 tangent to the roller body of the roller 20, and a first roller shaft 32, the first roller body 31 is fixedly connected to the first roller shaft 32; the oil storage device 50 comprises an oil tank 51 filled with lubricating oil 53, the top of the oil tank 51 is provided with a through hole 511 for the lower portion of the first roller body 31 to enter and exit, the lower portion of the first roller body 31 is immersed in the lubricating oil 53 inside the oil tank 51.
[0018] During the rotation of the drum 10, under the action of friction, the roller 20 will rotate, and the rotation of the roller 20 will drive the first roller body 31 to rotate. The lower part of the first roller body 31 passes through the through hole 511 and is immersed in the lubricating oil 53 inside the oil tank 51. The rotating first roller body 31 will continuously transfer the lubricating oil 53 to the roller 20, thereby completing the lubrication between it and the rolling ring in the drum 10. In this process, it is only necessary to regularly add the lubricating oil 53 to the oil tank 51, and the oil tank 51 is far away from the drum 10 and the roller 20, so the safety risk of refueling is significantly reduced; at the same time, the normal operation of the drum 10 is not affected during the refueling process, and the drum 10 does not need to stop operating.
[0019] Since the mass of the lubricating oil 53 attached to the surface of the outer circumference of the first roller body 31 is very small each time it rotates, in some relatively harsh working environments, due to the large dust content, it is difficult to meet the lubrication needs between the roller 20 and the roller ring in the drum 10 by relying solely on the lubricating oil 53 attached to the outer circumference of the first roller body 31; further, an annular baffle 33 is provided on both sides of the first roller body 31, and the baffle 33 is sleeved on the outside of the first roller shaft 32 and the inner ring of the baffle 33 is fixedly connected to the first roller shaft 32, and an annular sponge plate 34 is provided on both sides of the first roller body 31, and the sponge plate 34 is located between the baffle 33 and the side wall of the first roller body 31, that is, the annular sponge plate 34 is provided between the baffle 33 and the side wall of the first roller body 31, and the sponge plate 34 is fixedly connected to the baffle 33. Further, an annular metal mesh 35 is provided on both sides of the first roller body 31, and the metal mesh 35 is located between the sponge plate 34 and the side wall of the first roller body 31. Furthermore, the outer diameter of the sponge plate 34 is greater than the diameter of the first roller body 31 , the outer diameter of the metal mesh 35 is greater than or equal to the outer diameter of the sponge plate 34 , and the outer diameter of the baffle 33 is greater than the outer diameter of the metal mesh 35 .
[0020] When the first roller body 31 rotates, the baffle plate 33 and the sponge plate 34 also rotate, and the sponge plate 34 is immersed in the lubricating oil 53 in the oil tank 51. The sponge plate 34 can absorb a large amount of lubricating oil 53, and the lubricating oil 53 contained in the sponge plate 34 can be transferred to the roller 20. The metal mesh 35 can protect the sponge plate 34 and prevent the side wall of the sponge plate 34 from being worn by the rotating roller 20.
[0021] Furthermore, if Figure 1 , 4 As shown, the lubricating device further includes an oil squeezing roller 60 located above the oil adding roller 30, the oil squeezing roller 60 includes a second roller body 61 circumscribed to the first roller body 31 and a second roller shaft 62, the second roller body 61 is fixedly connected to the second roller shaft 62, and an annular squeezing plate 63 is respectively arranged on both sides of the second roller body 61, the squeezing plate 63 is sleeved on the outside of the second roller shaft 62, and the inner ring of the squeezing plate 63 is fixedly connected to the second roller shaft 62, and the edge of the squeezing plate 63 is pressed against the edge of the sponge plate 34. In the oil squeezing roller 60, the rotation of the first roller body 31 will drive the second roller body 61 to rotate, and the rotation of the second roller body 61 will synchronously drive the squeezing plate 63 to rotate, and the edge of the squeezing plate 63 is pressed against the edge of the sponge plate 34, so that the edge of the squeezing plate 63 is always squeezing the edge of the sponge plate 34, which is conducive to squeezing the lubricating oil 53 at the edge of the sponge plate 34, and is conducive to transferring the lubricating oil 53 to the roller 20.
[0022] Furthermore, the edge of the extrusion plate 63 is provided with a plurality of convex portions 631 with arc-shaped outer side walls, and the convex portions 631 are symmetrically distributed along the outer circumference of the extrusion plate 63. During the rotation of the extrusion plate 63, the convex portions 631 will continuously strike the edge of the sponge plate 34, which is conducive to squeezing out the lubricating oil 53 at the edge of the sponge plate 34 and transferring the lubricating oil 53 to the roller 20.
[0023] Furthermore, an annular sponge sealing strip 52 is embedded in the through hole 511. The presence of the sponge sealing strip 52 can minimize the gap between the lower part of the oiling roller 30 and the through hole 511, thereby effectively reducing the probability of dust falling into the oil tank 51 and ensuring the quality of the lubricating oil 53.
[0024] Furthermore, in order to facilitate adding lubricating oil 53 into the oil tank 51, an oil filling hole is provided on the top of the oil tank 51, and a hole plug 55 is provided at the oil filling hole. The hole plug 55 and the oil filling hole can be connected by threads.
[0025] In the above embodiment, the roller 20 is supported by a roller seat, and the rotational connection between the roller 20 and the roller seat can be completed by installing bearings; the oiling roller 30 is supported by an oiling roller seat, and the rotational connection between the first roller shaft 32 and the oiling roller seat can be completed by installing bearings; the oil squeezing roller 60 is supported by an oil squeezing roller seat, and the rotational connection between the second roller shaft 62 and the oil squeezing roller seat can be completed by installing bearings. In the present invention, the rotational connection between the roller 20 and the roller seat, the rotational connection between the first roller shaft 32 and the oiling roller seat, and the rotational connection between the second roller shaft 62 and the oil squeezing roller seat are all existing designs and are not the focus of protection of the present invention.
[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cooling and humidifying drum with a lubricating device, comprising a drum (10) and a plurality of rollers (20) for supporting the drum (10), characterized in that: The roller (20) is provided with a lubricating device on the outside, the lubricating device comprising an oiling roller (30) and an oil storage device (50), the oiling roller (30) comprising a first roller body (31) tangent to the roller body of the roller (20) and a first roller shaft (32), the first roller body (31) being fixedly connected to the first roller shaft (32); the oil storage device (50) comprising an oil tank (51) filled with lubricating oil (53), the top of the oil tank (51) being provided with a through hole (511) for the lower part of the first roller body (31) to enter and exit, the lower part of the first roller body (31) being immersed in the lubricating oil (53) inside the oil tank (51); annular baffles (33) are also provided on both sides of the first roller body (31), the baffles (33) being sleeved on the outside of the first roller shaft (32), and the inner ring of the baffles (33) being fixedly connected to the first roller shaft (32). The baffle plate (33) is connected to the side wall of the first roller body (31), an annular sponge plate (34) is arranged between the baffle plate (33) and the side wall of the first roller body (31), the outer diameter of the sponge plate (34) is larger than the diameter of the first roller body (31), and the sponge plate (34) is fixedly connected to the baffle plate (33); the lubricating device also includes an oil squeezing roller (60) located above the oil adding roller (30), the oil squeezing roller (60) includes a second roller body (61) tangent to the first roller body (31) and a second roller shaft (62), the second roller body (61) is fixedly connected to the second roller shaft (62), and an annular squeezing plate (63) is respectively arranged on both sides of the second roller body (61), the squeezing plate (63) is sleeved on the outside of the second roller shaft (62), and the inner ring of the squeezing plate (63) is fixedly connected to the second roller shaft (62), and the edge of the squeezing plate (63) is pressed against the edge of the sponge plate (34); Annular metal mesh sheets (35) are respectively provided on both sides of the first roller body (31), and the metal mesh sheets (35) are located between the sponge plate (34) and the side wall of the first roller body (31); The edge of the extrusion plate (63) is provided with a plurality of convex portions (631) with arc-shaped outer side walls, and the convex portions (631) are symmetrically distributed along the outer circumference of the extrusion plate (63).
2. A cooling and humidifying drum with a lubrication device according to claim 1, characterized in that: The outer diameter of the metal mesh (35) is greater than or equal to the outer diameter of the sponge plate (34), and the outer diameter of the baffle (33) is greater than the outer diameter of the metal mesh (35).
3. The cooling and humidifying drum with a lubricating device according to claim 1, characterized in that: An annular sponge sealing strip (52) is inlaid in the through hole (511).
4. The cooling and humidifying drum with a lubricating device according to claim 1, characterized in that: The top of the oil tank (51) is also provided with an oil filling hole, and a hole plug (55) is provided at the oil filling hole.
