A material plate glue nail device
The material plate glue nail pressing device automates the assembly process through stations for feeding, dividing, picking, and pressing, enhancing efficiency and reducing labor costs.
Patent Information
- Application Number
- CN201811152238.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-09-29
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2038-09-29
AI Technical Summary
Manual assembly of material plates using plastic nails is labor-intensive and inefficient.
A material plate glue nail pressing device with stations for automatic feeding, dividing, picking, pressing, and unloading, equipped with mechanisms for precise manipulation and positioning of material plates and glue nails.
Enhances automation, reduces labor, improves production efficiency, and lowers costs by enabling automatic assembly of material plates with glue nails.
Smart Images

Figure CN108971949B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of glue nail installation, and in particular relates to a material plate glue nail pressing device. Background Art
[0002] In production, plastic nails are widely used as common connecting parts. For example, material plates are used for assembly and connection on some products such as boxes. Usually, the connection process is completed manually. First, the plastic nails are inserted into the mounting holes of the material plates, and then the plastic nails are pulled to install the material plates on the product. The manual assembly method of inserting plastic nails into the material plates is very costly, labor-intensive, and inefficient. Summary of the invention
[0003] In view of this, the invention aims to propose a material plate glue nail pressing device to achieve the automatic feeding and automatic pressing production requirements of glue nails and material plates.
[0004] To achieve the above object, the technical solution created by the present invention is implemented as follows:
[0005] A material plate glue nail pressing device comprises a workbench and a dividing plate rotatably arranged on the workbench, wherein the workbench is provided with a material plate feeding station, a glue nail material dividing-picking station, a glue nail pressing station and a material unloading station in sequence around the dividing plate, and meets the following requirements:
[0006] The sheet loading station is equipped with a sheet loading mechanism;
[0007] The rubber nail distributing and picking station is provided with a rubber nail vibrating distributing plate and a manipulator corresponding to the rubber nail vibrating distributing plate;
[0008] The glue nail pressing station is provided with a glue nail pressing mechanism;
[0009] At least one fixture for clamping the material plate is provided on the indexing plate, and each fixture is driven by the indexing plate to sequentially pass through the material plate loading station, the rubber nail dividing and picking station, the rubber nail pressing station and the unloading station.
[0010] Furthermore, the material sheet loading mechanism includes a first bracket arranged on the workbench, the first bracket is provided with a support plate for placing the material sheet, the bracket is also provided with a horizontal moving pair, the horizontal moving pair slider moves radially along the dividing plate, the horizontal moving pair slider is provided with two first pushing elements, the two first pushing elements are located above the support plate, each first pushing element push rod is downward and is provided with a first suction nozzle, the first suction nozzle on one of the first pushing elements is used to move the material sheet from the outside to the support plate, and the first suction nozzle on the other first pushing element simultaneously moves the material sheet from the support plate to the fixture of the dividing plate.
[0011] Furthermore, at least two first positioning pins are provided on the support plate, and the first positioning pins correspond to the positioning holes on the material plate.
[0012] Furthermore, the manipulator is a three-axis manipulator structure, and the picking element of the manipulator is a second suction nozzle, which is arranged downward. The bottom surface of the second suction nozzle is provided with a positioning groove which is connected to the airway in the suction nozzle, and the positioning groove and the top cap of the glue nail are arranged correspondingly.
[0013] Furthermore, the glue nail pressing mechanism includes a third bracket arranged on the workbench, the third bracket is provided with a push-down element, the pushing end of the push-down element is provided with a pressure plate, and the pressure plate is arranged opposite to the top surface of the dividing plate.
[0014] Furthermore, the third bracket is also provided with an upward pushing element, and a support block is provided at the pushing end of the upward pushing element. The support block is arranged opposite to the bottom surface of the dividing plate, and the support block and the pressure plate are arranged correspondingly.
[0015] Furthermore, the fixture includes a positioning plate, which is installed on the dividing plate. Two second positioning pins are provided on the top surface of the positioning plate, and the two second positioning pins each correspond to a positioning hole of the material plate. The top surface of the positioning plate is also provided with an avoidance hole corresponding to the glue nail installation hole on the material plate.
[0016] Compared with the prior art, the sheet glue nailing device created by the present invention has the following advantages:
[0017] The present invention creates a material plate glue nail pressing device, which is equipped with a material plate loading station, a glue nail material dividing and picking station, a glue nail pressing station and a material unloading station around a dividing plate. Each station is correspondingly provided with a corresponding action mechanism to realize automatic loading and automatic pressing of glue nails and material plates, thereby improving the degree of automated production, saving labor, improving production efficiency and saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings constituting part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments and descriptions of the present invention are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0019] Figure 1 This is a three-dimensional schematic diagram of a material plate glue nail device;
[0020] Figure 2 This is a top view of a material plate glue nailing device;
[0021] Figure 3 This is a three-dimensional schematic diagram of the material feeding mechanism of the material plate in this device;
[0022] Figure 4 It is a three-dimensional schematic diagram of the manipulator in this device;
[0023] Figure 5 is a cross-sectional view of the second suction nozzle in the device;
[0024] Figure 6 It is a three-dimensional schematic diagram of the glue nail pressing mechanism in this device;
[0025] Figure 7 This is a schematic diagram of the dividing plate structure in this device.
[0026] Description of reference numerals:
[0027] 1- Workbench;
[0028] 2- Indexing plate:
[0029] 21-positioning plate; 22-second positioning pin;
[0030] 3- Rubber nail vibration distribution plate;
[0031] 4-Manipulator:
[0032] 41-second bracket; 42-horizontal X-axis slide;
[0033] 43- horizontal Y-axis slide; 44- second pushing element;
[0034] 45-second suction nozzle; 451-airway;
[0035] 452-positioning groove;
[0036] 5-Nail pressing mechanism:
[0037] 51-third bracket; 52-push-down element;
[0038] 53-pressing plate; 54-supporting block;
[0039] 55- push-up element;
[0040] 6- Sheet feeding mechanism:
[0041] 61-first bracket; 62-horizontal moving pair;
[0042] 63-first pushing element; 64-support plate;
[0043] 65-first suction nozzle; 66-first positioning pin;
[0044] 7-Material sheet. DETAILED DESCRIPTION
[0045] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0046] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0047] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.
[0048] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0049] like Figure 1 , 2As shown, a material plate glue nail pressing device comprises a workbench 1 and a dividing plate 2 rotatably arranged on the workbench 1, wherein the workbench 1 is provided with a material plate feeding station, a glue nail material dividing-picking station, a glue nail pressing station and a material unloading station in sequence around the dividing plate 2, and the material plate feeding station is provided with a material plate feeding mechanism 6 corresponding to the material plate feeding station, which is used to pick up the material plate transported to the position by the material plate transfer mechanism and send the material plate to the material dividing plate; the glue nail material dividing-picking station is provided with a glue nail vibrating material dividing plate 3 and a mechanical device corresponding to the glue nail vibrating material dividing plate 3. Hand 4; The number of plastic nail sorting-picking stations can be set to correspond to the number of plastic nails installed on the material plate. For example, in this embodiment, the robot 4 picks up one plastic nail at a time. If three plastic nails need to be installed on the material plate, three plastic nail sorting-picking stations can be set. The three plastic nail sorting-picking stations are evenly arranged around the sorting plate 3. Each plastic nail sorting-picking station is correspondingly provided with a plastic nail vibrating sorting plate 3 and a robot 4. When the material plate is rotated to the plastic nail sorting-picking station with the indexing plate 2, each plastic nail sorting-picking station The taking stations pick up a glue nail respectively and move and insert the glue nail into the glue nail installation hole set on the material plate 7. The glue nail pressing station is provided with a glue nail pressing mechanism 5, through which the glue nail inserted on the material plate 7 is pressed tightly into the glue nail installation hole to achieve a stable installation relationship between the glue nail and the material plate; at least one fixture for clamping the material plate 7 is provided on the indexing plate 2, that is, the number of fixtures can also be multiple. In this embodiment, the number of fixtures corresponds to the number of operating stations on the workbench 1. For example, in this embodiment, the workers The workbench 1 is provided with a sheet material loading station, three glue nail material dividing-picking stations, a glue nail pressing station and a material unloading station, a total of six operating stations, and the number of fixtures is also six. The six fixtures are evenly arranged along the circumference of the dividing plate, and the six operating stations are also evenly arranged along the circumference of the dividing plate to ensure that each station corresponds to a fixture to ensure that each station operates at the same time and improves efficiency. Driven by the dividing plate 2, each fixture passes through the sheet material loading station, the glue nail material dividing-picking station, the glue nail pressing station and the material unloading station in turn.In the specific implementation, the material plate is moved to the corresponding jig at the position through the material plate feeding mechanism 6, the indexing plate 2 rotates until it reaches the first glue nail dividing-picking station, and the manipulator 4 of the first glue nail dividing-picking station picks up the glue nail separated by the glue nail vibrating dividing plate 3 at the position, and places the glue nail into the first glue nail installation hole of the material plate, the indexing plate 2 continues to rotate to the second glue nail dividing-picking station, and then the manipulator 4 of the second glue nail dividing-picking station picks up the glue nail separated by the glue nail vibrating dividing plate 3 at the position, and places the glue nail into the material plate. The dividing plate 2 rotates until the material plate carrying the three glue nails moves to the glue nail pressing station, and the glue nail pressing mechanism 5 at this position presses the glue nails on the material plate 7 into the glue nail mounting holes to secure the glue nails in the mounting holes. The dividing plate continues to rotate until the material plate 7 with the glue nails pressed moves to the unloading station, and the manipulator arranged at the unloading station moves the material plate 7 out, and the dividing plate 3 continues to rotate to the material plate loading station for the next round of operation.
[0050] In this embodiment, Figure 3As shown, the material sheet loading mechanism 6 includes a first bracket 61 arranged on the workbench 1, and a support plate 64 for placing the material sheet 7 is provided on the first bracket 61. A horizontal moving pair 62 is also provided on the bracket 61. The slider of the horizontal moving pair 62 moves radially along the dividing plate 2, and two first pushing elements 63 are provided on the slider of the horizontal moving pair 62. In this embodiment, the horizontal moving pair 62 is an electric slide structure, and the first pushing element 63 is a cylinder structure. The two first pushing elements 63 are located above the supporting plate 64, and each first pushing element 63 has a push rod facing downward and is provided with a first suction nozzle 65, wherein the first suction nozzle 65 located on the outer first pushing element 63 is used to move the material sheet 7 from the outside to the supporting plate 64, and the first suction nozzle 65 located on the inner first pushing element 63 is used to move the material sheet 7 from the supporting plate 64 to the fixture of the dividing plate 2. When the fixture moves to the material sheet loading station, the horizontal distance between the fixture and the supporting plate 64 is equal to the distance between the two first pushing elements 63. The operating principle is that the first suction nozzles 65 on the two first pushing elements 63 work at the same time. For example, the first suction nozzle 65 on the outer first pushing element 63 sucks the conveyed material plate while the first suction nozzle 65 on the inner first pushing element 63 sucks the material plate 7 on the support plate 64. The telescopic rods of the two first pushing elements 63 shrink and move back at the same time, and the slider of the horizontal moving pair 62 moves toward the center of the dividing plate until the inner first pushing element 63 is facing the jig corresponding to the feeding station position of the material plate. At this time, the outer first pushing element 63 is facing the support plate 64, and the push rods of the two first pushing elements 63 are extended at the same time. The inner first pushing element 63 places the material plate it carries on the jig, and the outer first pushing element 63 places the material plate it carries on the support plate 64. This design saves the horizontal moving distance of the slide on the one hand, and improves the efficiency on the other hand.
[0051] Preferably, in order to ensure that the material sheet is accurately placed on the fixture, it is necessary to ensure that the first pushing element 63 accurately clamps the material sheet. Therefore, in this embodiment, the material sheet 7 is initially positioned, and the specific structure is that at least two first positioning pins 66 are provided on the support plate 64, and the first positioning pins 66 correspond to the positioning holes on the material sheet 7. This design performs initial positioning of the position of the material sheet through the two first positioning pins 66, ensures the accuracy of the position of the material sheet sucked by the first suction nozzle 65 on the inner first pushing element 63, and further ensures the position accuracy when it moves the material sheet.
[0052] In this embodiment, Figure 4As shown, the manipulator 4 is a three-axis manipulator structure, including a second bracket 41 installed on the workbench 1, a horizontal X-direction slide 42 is provided on the second bracket 41, a horizontal Y-direction slide 43 is provided on the slider of the horizontal X-direction slide 42, the slider of the horizontal Y-direction slide 43 moves in the radial direction of the indexing plate, a second pushing element 44 is provided on the slider of the horizontal Y-direction slide 43, and the push rod of the second pushing element 44 is vertically downward. In this embodiment, the second pushing element 44 is a cylinder structure, and a picking element is provided on the push rod of the second pushing element 44, and the picking element is a second suction nozzle 45, and the second suction nozzle 45 is arranged downward, as shown in FIG. Figure 5 As shown, the bottom surface of the second suction nozzle 45 is provided with a positioning groove 452 which is communicated with the air passage 451 in the suction nozzle, and the positioning groove 452 is arranged correspondingly to the top cap of the plastic nail. When the plastic nail is inserted into the mounting hole of the material plate, the setting of the positioning groove guides the insertion of the plastic nail on the one hand, and ensures the stable insertion on the other hand.
[0053] In this embodiment, Figure 6 As shown, the nail pressing mechanism 5 includes a third bracket 51 arranged on the workbench 1, and a push-down element 52 is provided on the third bracket 51. The push-down element 52 is preferably a cylinder structure, and a pressing plate 53 is provided at the pushing end of the push-down element 52, and the pressing plate 53 is arranged opposite to the top surface of the dividing plate 2. In order to ensure the stability of the dividing plate 2 during press-fitting, in this embodiment, an upward push element 55 is also provided on the third bracket 51. The upward push element is also preferably a cylinder structure, and a support block 54 is provided at the pushing end of the push-up element 55, and the support block 54 is arranged opposite to the bottom surface of the dividing plate 2, and the support block 54 and the pressing plate 53 are arranged correspondingly. When the nails are pressed, the dividing plate 2 is supported by the support block 54, and the pressing plate 53 is pressed downward, and the downward pressure applied to the dividing plate will not cause the dividing plate 2 to be unbalanced.
[0054] In this embodiment, Figure 7 As shown, the fixture includes a positioning plate 21, which is installed on the dividing plate 2. Two second positioning pins 22 are provided on the top surface of the positioning plate 21. The two second positioning pins 22 each correspond to a positioning hole of the material plate 7. The top surface of the positioning plate 21 is also provided with an avoidance hole corresponding to the glue nail installation hole on the material plate 7.
[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A plate glue nailing device, characterized in that: The invention comprises a workbench (1) and a dividing plate (2) rotatably arranged on the workbench (1), wherein the workbench (1) is provided with a sheet material loading station, a glue nail material sorting and picking station, a glue nail pressing station and a material unloading station in sequence around the dividing plate (2), so as to meet the following requirements: The sheet material loading station is provided with a sheet material loading mechanism (6); The rubber nail distributing and picking station is provided with a rubber nail vibrating distributing plate (3) and a manipulator (4) arranged corresponding to the rubber nail vibrating distributing plate (3); The glue nail pressing station is provided with a glue nail pressing mechanism (5); At least one fixture for clamping the material plate (7) is provided on the indexing plate (2), and each fixture, driven by the indexing plate (2), passes through the material plate feeding station, the rubber nail feeding-picking station, the rubber nail pressing station and the unloading station in sequence; The sheet material feeding mechanism (6) comprises a first bracket (61) arranged on the workbench (1), a support plate (64) for placing the sheet material (7) is arranged on the first bracket (61), a horizontal moving pair (62) is also arranged on the bracket (61), a slider of the horizontal moving pair (62) moves radially along the indexing disk (2), two first pushing elements (63) are arranged on the slider of the horizontal moving pair (62), the two first pushing elements (63) are located above the support plate (64), each first pushing element (63) has a downward push rod and is provided with a first suction nozzle (65), the first suction nozzle (65) on one of the first pushing elements (63) is used to move the sheet material (7) from the outside to the support plate (64), and the first suction nozzle (65) on the other first pushing element (63) is used to move the sheet material (7) from the support plate (64) to the fixture of the indexing disk (2) at the same time; At least two first positioning pins (66) are provided on the support plate (64), and the first positioning pins (66) correspond to the positioning holes on the material plate (7); The manipulator (4) is a three-axis manipulator structure, and the picking element of the manipulator is a second suction nozzle (45), the second suction nozzle (45) is arranged downward, and a positioning groove (452) communicating with the air passage (451) of the second suction nozzle (45) is provided on the bottom surface of the second suction nozzle (45), and the positioning groove (452) and the top cap of the glue nail are arranged correspondingly; The glue nail pressing mechanism (5) comprises a third bracket (51) arranged on the workbench (1), the third bracket (51) is provided with a push-down element (52), the push-down element (52) has a pressing plate (53) at the pushing end, and the pressing plate (53) is arranged opposite to the top surface of the dividing plate (2).
2. A sheet material pressing nail device according to claim 1, characterized in that: The third bracket (51) is also provided with an upward pushing element (55), and a supporting block (54) is provided at the pushing end of the upward pushing element (55). The supporting block (54) is arranged opposite to the bottom surface of the dividing plate (2), and the supporting block (54) and the pressing plate (53) are arranged correspondingly.
3. A sheet material pressing nail device according to claim 1, characterized in that: The fixture comprises a positioning plate (21), the positioning plate (21) being mounted on the dividing plate (2), the top surface of the positioning plate (21) being provided with two second positioning pins (22), the two second positioning pins (22) respectively corresponding to a positioning hole of the material plate (7), and the top surface of the positioning plate (21) being further provided with an avoidance hole corresponding to the glue nail mounting hole on the material plate (7).
