A beans processing blanching line
By designing bean processing bleaching lines, including feeding machines, bleaching machines, vibration drainers and two-way transport machines, the problems of low efficiency and lack of automation in the existing technology are solved, and the automatic processing of beans is realized and the improvement of beans is improved. Work efficiency and automation.
Patent Information
- Application Number
- CN201811117261.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-09-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2038-09-25
AI Technical Summary
In the prior art, the bean bleaching work requires separate operation with different equipment, which increases production and processing processes, is inefficient, lacks automation, wastes manpower and increases production costs.
A bean processing and blanching line is designed, including a feeding machine, a bleaching machine, a vibrating drainer and a two-way transporter. Through the combination of these equipment, the automatic feeding, blanching, draining, drying and transport of beans is realized. Improved automation.
It realizes automatic processing of beans, saves manpower, improves work efficiency, reduces production costs, and improves the degree of automation and practicality of processing.
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Figure CN109566959B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of beans processing, in particular to a beans processing blanching line. Background Art
[0002] Green beans, also known as cowpea, are a vegetable that is abundant in the summer. They are a cultivated variety of the cowpea species that can form long pods. They are an annual twining herb. They are also known as green beans, long beans, ribbon beans, and wakame beans. They contain various vitamins and minerals. The tender pods are fleshy and crispy when fried, or they can be blanched and served cold or pickled. The pods are long and tubular, crispy and soft. There are two common types: white beans and green beans. Green beans have good nutritional value and are the meat among vegetables. They need to be blanched during the production and processing of green beans.
[0003] However, the beans blanching work in the prior art usually needs to be operated separately with the help of different equipment, which not only increases the production and processing procedures, but also has low work efficiency. In addition, in the traditional beans blanching process, manual loading is usually performed, and automatic loading of beans cannot be achieved, which wastes manpower and increases production costs. At the same time, the beans cannot be drained, dried and transported, and the degree of automation is low, which is poor in practicality. Therefore, those skilled in the art provide a beans processing and blanching line to solve the problems raised in the above background technology. Summary of the invention
[0004] The object of the present invention is to provide a beans processing and blanching line to solve the problem proposed in the above background technology that the beans blanching work usually needs to be operated separately with the help of different equipment, which not only increases the production and processing steps, but also has low work efficiency. In addition, in the traditional beans blanching process, the beans are usually loaded manually, and automatic loading of the beans cannot be achieved, which wastes manpower and increases production costs. At the same time, the beans cannot be drained, dried and transported, and the degree of automation is low and the practicality is poor.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A beans processing and blanching line comprises a feeder, a first elevator is installed on one side of the feeder, a blanching machine is arranged on one side of the first elevator, a vibrating drainer is installed at a lower position on one side of the blanching machine, a vibrating screen is arranged on the top of the vibrating drainer, and a vibrating motor is installed on the front and rear sides of the vibrating drainer, a two-way conveyor is arranged at a lower position on one side of the vibrating drainer, a second elevator is installed at a lower position on one side of the two-way conveyor, and a third elevator is installed below the two-way conveyor and at a position on one side of the second elevator, a drying layer is arranged at an upper position inside the two-way conveyor, the feeder comprises a storage barrel, a feeding port, a fixed seat, a rotating plate, a fixed plate, a first motor and a first rotating shaft, a fixed seat is installed at the bottom end of the storage barrel, and a feeding port is opened on the top of the storage barrel, a rotating plate is fixedly installed on the front side of the storage barrel, and a fixed plate is installed on the top of the fixed seat near the storage barrel.
[0007] As a further solution of the present invention: a first rotating shaft is installed inside the fixing plate, and a first motor is disposed at one end of the first rotating shaft.
[0008] As a further solution of the present invention: there are two rotating plates in total, and the two rotating plates are respectively installed on the front and rear sides of the storage barrel, one end of the rotating plate is connected to the storage barrel, and the other end is connected to the first rotating shaft, and the rotating plate is rotatably connected to the first motor through the first rotating shaft.
[0009] As a further scheme of the present invention: the blanching machine includes a blanching box, a conveyor, a water storage tank, a second motor, a water pipe, a water pump, a spray pipe, a spray head, a heating layer, a second rotating shaft and a stirring paddle. The conveyor is embedded in one side of the blanching box, and the water storage tank is installed on the front side of the blanching box. The second motor is installed on the top of the water storage tank, and one side of the water storage tank is connected to the water pipe. The inner wall of the water storage tank is provided with a heating layer, a water pump is installed at the middle position of the water pipe, and the top of the water pipe is connected to the spray pipe at the position above the conveyor, and the bottom end of the spray pipe is provided with a spray head, the bottom end of the second motor is connected to the second rotating shaft, and the outer side of the second rotating shaft is located inside the water storage tank and is sleeved with a stirring paddle.
[0010] As a further solution of the present invention: a heating resistance wire is arranged inside the heating layer, and a heating layer is arranged on the inner wall of the blanching box.
[0011] As a further solution of the present invention: the second motor is rotationally connected to the stirring paddle via a second rotating shaft, and the stirring paddle is fixedly connected to the second rotating shaft via a bolt sleeve.
[0012] As a further solution of the present invention: the feeder is connected to the blanching machine through a first elevator, the blanching machine is connected to the vibrating drainer through a conveyor, the vibrating drainer is connected to the second elevator and the third elevator through a two-way conveyor, and the second elevator is arranged in parallel with the third elevator.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The feeding machine provided in the present invention can utilize the first motor to drive the first rotating shaft to rotate, and then drive the rotating plate to rotate, thereby realizing the rotation of the storage barrel, making it tilt to pour out the beans, realizing the automatic feeding of the beans, and saving manpower.
[0015] 2. The blanching machine provided in the present invention can directly realize the blanching work of beans, which not only saves manpower but also improves the overall working efficiency of the equipment. The heating layer provided on the inner wall of the blanching box is used to heat the water body to achieve the purpose of blanching the beans. The conveyor provided can realize the transportation of the beans inside the blanching box, which is convenient for entering the next processing step. The heating layer provided on the inner wall of the water storage tank is used to heat the water body. Then, the water in the water storage tank can be pumped into the spray pipe through the provided water pump and sprayed out through the spray head to realize the spray rinsing of the beans.
[0016] 3. The vibrating drainer provided in the present invention can utilize the vibration motor to drive the vibration screen to vibrate, thereby draining the beans after rinsing, which is convenient for the subsequent drying work.
[0017] 4. The present invention can transport beans to the second elevator and the third elevator by means of a bidirectional conveyor, thereby realizing the transportation of beans. At the same time, the blanched beans can be dried by means of a drying layer arranged inside the conveyor, thereby facilitating subsequent processing steps. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of a beans processing and blanching line;
[0019] Figure 2 It is a structural schematic diagram of a blanching machine in a beans processing blanching line;
[0020] Figure 3 This is a schematic diagram of the structure of a water storage tank in a beans processing and blanching line;
[0021] Figure 4 The figure is a schematic diagram of the installation structure of the drying layer in a beans processing and blanching line.
[0022] In the figure: 1. Loading machine; 2. First elevator; 3. Blanching machine; 4. Vibrating drainer; 5. Two-way conveyor; 6. Second elevator; 7. Third elevator; 8. Storage barrel; 9. Feed inlet; 10. Fixed seat; 11. Rotating plate; 12. Fixed plate; 13. First motor; 14. Blanching box; 15. Conveyor; 16. Water storage tank; 17. Second motor; 18. Water pipe; 19. Water pump; 20. Spray pipe; 21. Spray head; 22. Heating layer; 23. Second rotating shaft; 24. Agitator; 25. Vibrating motor; 26. Vibrating screen; 27. First rotating shaft; 28. Drying layer. DETAILED DESCRIPTION
[0023] See also Figures 1 to 4 In an embodiment of the present invention, a bean processing and blanching line includes a feeder 1, which includes a storage barrel 8, a feed inlet 9, a fixed seat 10, a rotating plate 11, a fixed plate 12, a first motor 13 and a first rotating shaft 27. The bottom end of the storage barrel 8 is provided with a fixed seat 10, and the top of the storage barrel 8 is provided with a feed inlet 9. The front side of the storage barrel 8 is fixedly provided with a rotating plate 11, and the top of the fixed seat 10 is provided with a fixed plate 12 near the storage barrel 8. The first rotating shaft 27 is installed inside the fixed plate 12, and one end of the first rotating shaft 27 is provided with a rotating plate 11. A first motor 13 is provided, and two rotating plates 11 are provided, and the two rotating plates 11 are respectively installed on the front and rear sides of the storage barrel 8. One end of the rotating plate 11 is connected to the storage barrel 8, and the other end is connected to the first rotating shaft 27. The rotating plate 11 is rotatably connected to the first motor 13 through the first rotating shaft 27. Through the provided loading machine 1, the first motor 13 can be used to drive the first rotating shaft 27 to rotate, and then drive the rotating plate 11 to rotate, thereby realizing the rotation of the storage barrel 8, making it tilted to pour out the beans, realizing the automatic loading of the beans, and saving manpower.
[0024] A first hoist 2 is installed on one side of the feeder 1, and a blanching machine 3 is arranged on one side of the first hoist 2. The feeder 1 and the blanching machine 3 are connected by the first hoist 2, and the beans poured out of the feeder 1 are transferred to the blanching machine 3 by the first hoist 2. The blanching machine 3 includes a blanching box 14, a conveyor 15, a water storage tank 16, a second motor 17, a water pipe 18, a water pump 19, a spray pipe 20, a spray head 21, a heating layer 22, a second rotating shaft 23 and a stirring paddle 24. A conveyor is embedded on one side of the blanching box 14. The blanching box 14 is provided with a water storage tank 16 on the front side, a second motor 17 is installed on the top of the water storage tank 16, and a water pipe 18 is connected to one side of the water storage tank 16. A heating layer 22 is provided on the inner wall of the water storage tank 16, and a heating resistance wire is provided inside the heating layer 22. The inner wall of the blanching box 14 is provided with a heating layer 22, a water pump 19 is installed at the middle position of the water pipe 18, and the top end of the water pipe 18 is located above the conveyor 15 and is connected to a spray pipe 20, and a spray head 2 is provided at the bottom of the spray pipe 20. 1, the bottom end of the second motor 17 is connected to a second rotating shaft 23, and the outer side of the second rotating shaft 23 is located at the inner position of the water storage tank 16 and is sleeved with a stirring paddle 24, the second motor 17 and the stirring paddle 24 are rotatably connected through the second rotating shaft 23, and the stirring paddle 24 and the second rotating shaft 23 are fixedly connected through a bolt sleeve, and the blanching machine 3 can directly realize the blanching work of beans, which not only saves manpower but also improves the working efficiency of the whole equipment, and the water body is heated by the heating layer 22 arranged on the inner wall of the blanching tank 14. Heat treatment is performed to achieve the purpose of blanching the beans. The conveyor 15 provided can realize the transportation of the beans inside the blanching box 14, which is convenient for entering the next processing step. The heating layer 22 provided on the inner wall of the water storage tank 16 works to heat the water. The stirring paddle 24 provided can stir the water to improve its heating speed and uniformity. Then, the water in the water storage tank 16 can be pumped into the spray pipe 20 through the water pump 19 provided, and sprayed out through the spray head 21 to realize the spray rinsing of the beans.
[0025] A vibrating drainer 4 is installed at a lower position on one side of the blanching machine 3, a vibrating screen 26 is arranged on the top of the vibrating drainer 4, and a vibrating motor 25 is installed on the front and rear sides of the vibrating drainer 4. The blanching machine 3 is connected to the vibrating drainer 4 through a conveyor 15. The vibrating screen 26 is driven to vibrate by the vibrating motor 25, so as to drain the beans after rinsing, thereby facilitating the subsequent drying work.
[0026] A two-way conveyor 5 is arranged at a lower position on one side of the vibrating drainer 4, a second elevator 6 is installed at a lower position on one side of the two-way conveyor 5, and a third elevator 7 is installed below the two-way conveyor 5 at a position on one side of the second elevator 6. The vibrating drainer 4 is connected to the second elevator 6 and the third elevator 7 through the two-way conveyor 5. The second elevator 6 and the third elevator 7 are arranged in parallel. A drying layer 28 is arranged at an upper position inside the two-way conveyor 5, and a ceramic heating plate is arranged inside the drying layer 28. The beans are conveyed to the second elevator 6 and the third elevator 7 by the two-way conveyor 5, so as to realize the transportation and transmission of the beans. At the same time, the blanched beans can be dried by the drying layer 28, which provides convenience for the subsequent processing procedures. The present design is not only simple in structure and convenient in operation, but also highly practical, realizes the integrated processing of bean blanching, reduces the production process, and greatly improves the work efficiency.
[0027] The working principle of the present invention is as follows: first, the beans that need to be processed are put into the storage barrel 8, and the first motor 13 is driven to rotate the first rotating shaft 27, and then the rotating plate 11 is driven to rotate, so as to realize the rotation of the storage barrel 8, so that it is tilted to pour out the beans, and the beans are automatically fed, saving manpower. Then, the beans poured out by the feeder 1 are conveyed to the blanching machine 3 for blanching by the first hoist 2. The blanching machine 3 can directly achieve the blanching of the beans, which not only saves manpower but also improves the overall working efficiency of the equipment. The heating layer 22 arranged on the inner wall of the blanching box 14 is operated to heat the water body, so as to achieve the purpose of blanching the beans. The conveyor 15 can realize the transportation of the beans inside the blanching box 14, which is convenient for entering the next processing step. Work, heat the water, then, through the water pump 19, the water in the water tank 16 is pumped into the spray pipe 20, and sprayed out through the spray head 21 to realize the spray rinsing of the beans. Further, the beans after blanching are put into the vibrating drainer 4, and the vibration motor 25 drives the vibrating screen 26 to vibrate, so as to realize the draining of the beans after rinsing, and facilitate the subsequent drying work. Finally, the beans after draining are transported to the second hoist 6 and the third hoist 7 by the two-way conveyor 5 respectively, to realize their transportation and transmission work. At the same time, the drying layer 28 arranged inside the two-way conveyor 5 can be used to dry the blanched beans, which provides convenience for its subsequent processing procedures. The present design is not only simple in structure and convenient in operation, but also highly practical, realizes the integrated processing of bean blanching, reduces the production process, and greatly improves work efficiency.
[0028] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A beans processing and blanching line, comprising a feeder (1), characterized in that: A first elevator (2) is installed on one side of the feeder (1), a blanching machine (3) is provided on one side of the first elevator (2), a vibrating drainer (4) is installed at a position below one side of the blanching machine (3), a vibrating screen (26) is provided on the top of the vibrating drainer (4), and a vibrating motor (25) is installed on the front and rear sides of the vibrating drainer (4), a bidirectional conveyor (5) is provided at a position below one side of the vibrating drainer (4), a second elevator (6) is installed at a position below one side of the bidirectional conveyor (5), and a third elevator (7) is installed below the bidirectional conveyor (5) and at a position on one side of the second elevator (6), and the inner portion of the bidirectional conveyor (5) is provided with a vibrating screen (26) on the top of the vibrating drainer (4). A drying layer (28) is arranged at the upper position of the material storage barrel (8); the loading machine (1) comprises a material storage barrel (8), a material feed port (9), a fixed seat (10), a rotating plate (11), a fixed plate (12), a first motor (13) and a first rotating shaft (27); the fixed seat (10) is installed at the bottom end of the material storage barrel (8), and the material feed port (9) is opened at the top of the material storage barrel (8); the rotating plate (11) is fixedly installed on the front side of the material storage barrel (8), and the fixed plate (12) is installed at a position on one side of the top of the fixed seat (10) close to the material storage barrel (8); the first rotating shaft (27) is installed inside the fixed plate (12), and the first motor (13) is arranged at one end of the first rotating shaft (27); There are two rotating plates (11) in total, and the two rotating plates (11) are respectively installed on the front side and the rear side of the material storage barrel (8), one end of the rotating plate (11) is connected to the material storage barrel (8), and the other end is connected to the first rotating shaft (27), and the rotating plate (11) is rotatably connected to the first motor (13) via the first rotating shaft (27); The blanching machine (3) comprises a blanching box (14), a conveyor (15), a water storage tank (16), a second motor (17), a water pipe (18), a water pump (19), a spray pipe (20), a spray head (21), a heating layer (22), a second rotating shaft (23) and a stirring paddle (24); the conveyor (15) is embedded in one side of the blanching box (14), and the water storage tank (16) is installed on the front side of the blanching box (14); the second motor (17) is installed on the top of the water storage tank (16), and one side of the water storage tank (16) is provided with a second motor (17). The side of the second motor (17) is connected to a water pipe (18), the inner wall of the water storage tank (16) is provided with a heating layer (22), a water pump (19) is installed at the middle position of the water pipe (18), and the top end of the water pipe (18) is connected to a spray pipe (20) at a position above the conveyor (15), and a spray head (21) is provided at the bottom end of the spray pipe (20), the bottom end of the second motor (17) is connected to a second rotating shaft (23), and the outer side of the second rotating shaft (23) is located at an inner position of the water storage tank (16) and is sleeved with a stirring paddle (24); A heating resistance wire is arranged inside the heating layer (22), and the inner wall of the blanching box (14) is provided with a heating layer (22); The second motor (17) is rotationally connected to the stirring paddle (24) via a second rotating shaft (23), and the stirring paddle (24) is fixedly connected to the second rotating shaft (23) via a bolt sleeve; The feeder (1) is connected to the blanching machine (3) by means of a first elevator (2); the blanching machine (3) is connected to the vibration drainer (4) by means of a conveyor (15); the vibration drainer (4) is connected to the second elevator (6) and the third elevator (7) by means of a bidirectional conveyor (5); the second elevator (6) and the third elevator (7) are arranged in parallel; A ceramic heating plate is arranged inside the drying layer (28).
Citation Information
Patent Citations
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