A double-sided winding machine for substrate

Abstract

The invention discloses a double-sided winding machine for substrates, including a frame and a main control device. The frame is provided with a first winding mechanism and a second winding mechanism. Both the first and second winding mechanisms are connected to the main control device. A substrate is arranged between a first rotating shaft of the first winding mechanism and a second rotating shaft of the second winding mechanism, and the substrate can be mounted on the second rotating shaft. A winding arm is fixedly arranged on the first rotating shaft. A wire routing path is arranged on the first rotating shaft and the winding arm. When in use, the substrate rotates following the second rotating shaft. The first winding mechanism is used for winding on one side of the substrate, and the second winding mechanism is used for winding on the other side of the substrate. The invention can wind coils on both sides of the substrate at the same time, which greatly improves the coil winding efficiency, has a high qualified rate, and has a low cost. It is conducive to the controlled consistency of the winding standards of the double-sided coils, is conducive to the winding of the coils on both sides with the same rotation direction and the same number of turns, and is more conducive to the self-selected winding of the rotation direction and the number of turns of the coils on both sides of the substrate.

Description

Technical Field

[0001] The invention relates to the field of winding machines, and in particular to a double-sided winding machine for a substrate. Background Art

[0002] A winding machine is a device that winds a linear object onto a specific workpiece. The above-mentioned linear objects are mostly enameled copper wires, enameled aluminum wires, etc., which can be used to wind the inductor coils of electronic products. However, with the increasing number of types and models of electronic technology products, the requirements for winding machines are also getting higher and higher.

[0003] For example, a traditional winding machine can only wind coils in one direction on one side of a PCB at a time. For products where coils are wound on both sides of the PCB and the coils on both sides have the same rotation direction with their respective sides as a reference, there are shortcomings such as low processing efficiency, difficulty in controlling the processing standards of double-sided coils, low qualified rate of processed products, and high processing costs. If the winding is done manually, it is easy to have undesirable conditions such as uneven tightness and crossing, and the efficiency is lower and the cost is higher.

[0004] At present, there is no winding machine that can simultaneously wind coils with the same rotation direction on both sides of a substrate (such as a PCB board).

[0005] In addition, the coil obtained by winding needs to be heated and cooled so that the hot melt adhesive on the enameled wire can shape the coil obtained by winding. When heating, the hot melt adhesive is melted by blowing hot air from the outside, which not only often leads to the undesirable phenomena of the hot melt adhesive being scorched, the insulating paint being damaged, and the coil being baked black, but also the heating device used has high purchase cost, complex structure, high energy consumption, and inconvenient use. Therefore, it is necessary to improve the above-mentioned shortcomings. Summary of the invention

[0006] In order to improve the above shortcomings, the present invention provides a winding machine that can wind coils on both sides of a substrate at the same time. The present invention is achieved through the following technical solutions: a double-sided winding machine for a substrate, including a frame and a main control device, the frame is provided with a first winding mechanism and a second winding mechanism, the first and second winding mechanisms are both connected to the main control device, a substrate is arranged between the first rotating shaft of the first winding mechanism and the second rotating shaft of the second winding mechanism, and the substrate can be installed on the second rotating shaft, a winding arm is fixed on the first rotating shaft, and a wire routing path is provided on the first rotating shaft and the winding arm, when in use, the substrate rotates following the second rotating shaft, the first winding mechanism is used to wind on one side of the substrate, and the second winding mechanism is used to wind on the other side of the substrate.

[0007] Preferably, the frame is further provided with a slide mechanism connected to the main control device, the slide mechanism comprises a guide rail and a slide, the guide rail is installed on the frame, and the second winding mechanism is installed on the slide.

[0008] Preferably, it also includes a mechanical arm, which is connected to the main control device for releasing the line.

[0009] Preferably, when viewed from the second rotating shaft member toward the first rotating shaft member, the first and second rotating shaft members have the same rotation direction, and the rotation speed of the first rotating shaft member is twice that of the second rotating shaft member.

[0010] Preferably, the first rotating shaft comprises a first half shaft and a second half shaft, and a bearing is provided at the connection between the first and second half shafts.

[0011] Preferably, the frame is also provided with a heating device, the heating device includes a heater, the second rotating shaft includes a rotating shaft sleeve and a hollow shaft, the rotating shaft sleeve is sleeved on the hollow shaft, the hollow shaft rotates with the rotating shaft sleeve, and can move along the axial direction of the rotating shaft sleeve, the hollow shaft is provided with a mounting structure and an air outlet corresponding to the substrate, the mounting structure is used to install the substrate, the air outlet is connected to the heater through an air path passing through the hollow shaft, the air path is provided with a first air inlet corresponding to the heater, and the first air inlet is used to pass gas for heating by the heater.

[0012] Preferably, the air path is further provided with a second air inlet hole, and the second air inlet hole is located on the air path between the second rotating shaft and the heater.

[0013] Preferably, the heating device also includes a transfer shaft cylinder, one end of which is connected to the outer end of the hollow shaft, and the other end of which is sleeved with the heater, the gas path also passes through the transfer shaft cylinder, and the positions of the transfer shaft cylinder and the hollow shaft can be adjusted along their axial directions.

[0014] Preferably, the frame is also provided with a cylinder connected to the main control device, and the cylinder is used to adjust the axial position of the adapter shaft cylinder and the hollow shaft.

[0015] Preferably, the heater comprises an air duct, a heating wire rod and a cover, the heating wire rod is installed in the air duct, the cover is installed at the outer port of the air duct, and the first air inlet is located on the air duct corresponding to the heating wire rod.

[0016] Preferably, the air outlet includes a through hole and a through opening, the through opening is located at one side corresponding to the substrate, and the through hole is located at the other side corresponding to the substrate.

[0017] The present invention can wind coils on both sides of the substrate at the same time, which greatly improves the coil winding efficiency, has a high pass rate and low cost, is conducive to the controlled consistency of the double-sided coil winding standards, is conducive to the winding of the same rotation direction and the same number of turns of the coils on both sides, and is more conducive to the independent selection of the rotation direction and number of turns of the coils on both sides of the substrate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0019] Figure 1 A top view of an embodiment of the present invention;

[0020] Figure 2 for Figure 1 Stereoscopic image of

[0021] Figure 3 for Figure 1 Sectional view along AA direction;

[0022] Figure 4 for Figure 1 Left view of

[0023] Figure 5 for Figure 2 Schematic diagram of the structure of the middle winding arm;

[0024] Figure 6 for Figure 3 The enlarged view of point B in the middle;

[0025] Figure 7 This is a schematic diagram of the structure of the enameled wire passing through the substrate;

[0026] Figure 8 It is the left side view of the product obtained by winding;

[0027] Fig. 9 It is the right side view of the product obtained by winding;

[0028] Fig.10 is a schematic diagram of the structure of the heating device;

[0029] Fig.11 for Fig.10 A schematic diagram of the structure of the middle heater;

[0030] Fig.12 for Fig.11 Exploded diagram.

[0031] The reference numerals in the figure correspond to the following: substrate 1, enameled wire 2, first coil 21, second coil 22, bottom plate 30, first motor 31, winding arm 32, first rotating shaft 33, first photoelectric sensor 34, trigger sheet 341, photoelectric sensor 342, mounting seat 40, second motor 41, rotating shaft sleeve 42, second photoelectric sensor 43, first cylinder 51, second cylinder 61, slide seat 60, heater 71, adapter shaft tube 72, hollow shaft 73, wire diameter 210, threading hole 330, first semi-axis 331, second semi-axis 332, conduit 321, guide needle 322, through hole 731, mounting structure 732, through port 733, cover 711, heating wire rod 712, fixing seat 713, air duct 714, first air inlet hole 7141, second air inlet hole 7142. DETAILED DESCRIPTION

[0032] The present invention is further described below in conjunction with the accompanying drawings and embodiments:

[0033] As an example, the winding machine of this embodiment, such as Figures 1 to 9 As shown, it includes a frame and a main control device. The frame is provided with a first winding mechanism and a second winding mechanism. Both the first winding mechanism and the second winding mechanism are connected to the main control device.

[0034] Specifically, Figures 1 to 6 As shown, the frame includes a base plate 30 and a vertical plate, the vertical plate is vertically arranged on the base plate 30, the first winding mechanism includes a first motor 31, a first input gear, a first synchronous belt, a first output gear, a first photoelectric sensor 34, a first rotating shaft 33 and a winding arm 32, wherein the first motor 31 is fixed on the base plate 30, the first motor 31 drives the first rotating shaft 33 to rotate through the first input gear, the first synchronous belt and the first output gear, the first rotating shaft 33 is rotatably passed through the vertical plate through a bearing, the winding arm 32 includes a fixed arm, a catheter 321 and a guide needle 322, the winding arm 32 is fixed at the middle part of the first rotating shaft 33 through the fixed arm and can rotate with the first rotating shaft 33, in specific implementation, the positions of the fixed arm, the catheter 321 and the guide needle 322 are preferably adjustable along the axial direction of a rotating shaft 33. A threading hole 330 is provided at the outer end surface of the first rotating shaft 33, and a wire outlet communicating with the threading hole 330 is provided at the middle portion of the first rotating shaft 33 corresponding to the conduit 321. Figure 3The wire path 210 shown in the figure, that is, one side of the substrate 1 is before winding, and the enameled wire is passed through the threading hole 330, the first rotating shaft 33, the wire outlet, the conduit 321 and the guide needle 322. The first photoelectric sensor 34 includes a trigger plate 341 and a photoelectric sensor 342. The trigger plate 341 is fixed on the first output gear, and the photoelectric sensor 342 is fixed on the vertical plate. The trigger plate 341 and the photoelectric sensor 342 cooperate with each other to generate a signal for monitoring the rotation speed of the first rotating shaft 33. The main control device can control the first motor 31 based on the signal of the photoelectric sensor 342 to realize the monitoring and regulation of the rotation speed of the first rotating shaft 33.

[0035] When the first rotating shaft member 33 is implemented specifically, it preferably includes a first half shaft 331 and a second half shaft 332. The wire path 210 passes through the first half shaft 331. A bearing is provided at the connection between the first half shaft 331 and the second half shaft 332. When winding, the first half shaft 331 rotates, and the second half shaft 332 can dynamically adapt to the actual winding environment, and can achieve no rotation or low rotation speed. This can provide protection for the substrate 1 and the coil, avoid unnecessary friction interference, and also facilitate the winding formation of the coil.

[0036] Continue to refer to Figures 1 to 6 As shown, a mounting seat 40 is further provided on the frame, and a second winding mechanism is installed on the mounting seat 40. Specifically, the second winding mechanism includes a second motor 41, a second input gear, a second synchronous belt, a second output gear, a second photoelectric sensor 43 and a second rotating shaft. The second motor 41 drives the second rotating shaft to rotate through the second input gear, the second synchronous belt and the second output gear. The second rotating shaft includes a rotating shaft sleeve 42 and a hollow shaft 73. The rotating shaft sleeve 42 is sleeved on the hollow shaft 73, and a clamping strip and a clamping strip groove are provided between the two. This structure can make the hollow shaft 73 3 rotates with the rotating shaft sleeve 42 and can move along the axial direction of the rotating shaft sleeve 42. The rotating shaft sleeve 42 is rotatably arranged on the vertical wall of the mounting seat 40 through a bearing. The inner end of the hollow shaft 73 passes through the rotating shaft sleeve 42. The outer peripheral surface of the inner end is provided with a mounting structure 732. The mounting structure 732 is used to install and fix the substrate 1. The second photoelectric sensor 43 has the same function as the first photoelectric sensor 34. The main control device can control the second motor 41 based on the signal of the second photoelectric sensor 43 to realize the monitoring and regulation of the rotation speed of the second rotating shaft.

[0037] When in use, the substrate 1 is arranged between the first rotating shaft and the second rotating shaft, the first winding mechanism winds the wire on one side of the substrate 1, and the second winding mechanism winds the wire on the other side of the substrate 1. Figure 7As shown, before winding, the enameled wire 2 is passed through the substrate 1, and then the substrate 1 is installed at the mounting structure 732 so that it can rotate with the second rotating shaft, and then the enameled wire 2 on one side of the substrate 1 is passed through the wire path 210, and the enameled wire 2 on the other side of the substrate 1 is released by a wire release device or manual operation control, and then the first and second winding mechanisms are started simultaneously by the main control device, so that coils can be wound on both sides of the substrate 1 at the same time. The above-mentioned wire release device is preferably implemented in the form of a mechanical arm. Specifically, the mechanical arm is connected to the main control device so that it cooperates with the winding mechanism to release the wire.

[0038] For example, refer to Figure 8 and 9 As shown, the winding machine of this embodiment starts the first and second winding mechanisms simultaneously through the main control device, and observes from the second rotating shaft member to the first rotating shaft member as a reference, so that the second rotating shaft member and the first rotating shaft member are both rotated clockwise, and the rotation speed of the first rotating shaft member is controlled to be twice that of the second rotating shaft member. In this way, the first coil 21 and the second coil 22 with the same rotation direction and number of turns can be wound on both sides of the substrate 1 at the same time, that is, the first coil 21 and the second coil 22 have the same number of turns and are both counterclockwise. Of course, before the operation, it should be ensured that the enameled wire 2 on both sides of the substrate 1 has sufficient length or is equal in length. After the winding is completed, a PIN needle is set on the substrate 1 to fix the wire head.

[0039] In specific implementation, it is preferred that the frame is further provided with a slide mechanism connected to the main control device, specifically, as Figures 1 to 3 As shown, the slide mechanism includes a first cylinder 51, a slide and a guide rail. The first cylinder 51 is installed on the base plate 30, controlled by the main control device, and connected to the slide. The slide and the guide rail are slidably connected and controlled to slide by the first cylinder 51. The mounting seat 40 is installed on the slide, and the guide rail is installed on the base plate 30. In this way, the first and guide rails can be controlled by the main control device to control the first cylinder 51.

[0040] The adjustment and control of the spacing between the second rotating shaft members can make it more convenient to install and disassemble the substrate 1, thereby improving the working efficiency.

[0041] In order to facilitate the heating and cooling of the winding coil to shape it, in the specific implementation, it is preferred that a heating device is also provided on the frame. Specifically, the heating device of this embodiment is also referred to Figures 10 to 12As shown, it includes a heater 71, a hollow shaft 73 is provided with an air outlet at a position corresponding to the substrate 1, an air path connecting the air outlet and the heater 71 is penetrated inside the hollow shaft 73, the heater includes an air duct 714, an electric heating wire rod 712 and a cover 711, the electric heating wire rod 712 is installed in the air duct 714, the cover 711 is installed at the outer end of the air duct 714, a first air inlet 7141 is provided on the air duct 714 at a position corresponding to the electric heating wire rod 712, and a second air inlet 7142 is provided on the air path between the air outlet and the heater 71 (further specifically the electric heating wire rod 712). When heating is required, air is introduced through the first air inlet 7141, and the introduced air heats the substrate 1 at the air outlet after the electric heating wire rod 712 is heated. When cooling is required, the connection between the electric heating wire rod 712 and the power supply is disconnected, and cooling air at room temperature or low temperature is introduced through the second air inlet 7142, and the cooling air cools the substrate 1 at the air outlet.

[0042] The air outlet of this embodiment preferably includes a through hole 731 and a through opening 733. A first air cavity connecting the through opening 733 and the outside is provided at the second semi-shaft 332 corresponding to the through opening 733. A second air cavity connecting the through hole 731 and the outside is provided at the rotating shaft sleeve 42 corresponding to the through hole 731. The through opening 733 and the first air cavity, and the through hole 731 and the second air cavity are respectively located on both sides of the substrate 1, so as to respectively correspond to the first coil 21 and the second coil 22 formed by winding on both sides of the substrate 1. The setting of the first and second air cavities is conducive to faster heating and cooling at this location, thereby improving the heating and cooling efficiency of the coils, saving operation time, and reducing energy costs.

[0043] The heater 71 can be arranged on the mounting seat 40 during specific implementation. The heater 71 of this embodiment is fixedly arranged on the frame through the fixing seat 713. The heater 71 and the hollow shaft 73 are connected through the adapter shaft cylinder 72. Specifically, the outer end of the hollow shaft 73 is rotatably arranged on the slide 60 through the bearing and moves with the slide 60. The slide 60 and the mounting seat 40 are slidably connected. The mounting seat 40 is fixedly provided with a second cylinder 61 connected to the main control device. The telescopic part of the second cylinder 61 is connected to the slide 60. The adapter shaft One end of the cylinder 72 is fixedly connected to the sliding seat 60, and the other end of the adapter shaft cylinder 72 is slidably connected to the air duct 714 to realize the connection of the air path. When in use, the main control device can slide through the second cylinder 61, thereby driving the hollow shaft 73 and the adapter shaft cylinder 72 to move along the axial direction relative to the rotating shaft sleeve 42, that is, adjusting the axial position of the adapter shaft cylinder 72 and the hollow shaft 73. This structure is conducive to the setting of the heater 71, and can better connect and cooperate between the heating device and the winding mechanism, making the winding operation more convenient and easy, and the degree of automation is higher.

[0044] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the appended claims of the present invention.

[0045] The above is an exemplary description of the present invention. Obviously, the implementation of the present invention is not limited to the above method. As long as various improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A double-sided winding machine for substrates, characterized in that: The invention comprises a frame and a main control device, wherein the frame is provided with a first winding mechanism and a second winding mechanism, wherein the first winding mechanism and the second winding mechanism are both connected to the main control device, a substrate is arranged between a first rotating shaft member of the first winding mechanism and a second rotating shaft member of the second winding mechanism, and the substrate can be mounted on the second rotating shaft member, a winding arm is fixedly arranged on the first rotating shaft member, and a wire routing path is arranged on the first rotating shaft member and the winding arm, and when in use, the substrate rotates following the second rotating shaft member, the first winding mechanism is used for winding on one side of the substrate, and the second winding mechanism is used for winding on the other side of the substrate; The frame is also provided with a heating device, the heating device includes a heater, the second rotating shaft includes a rotating shaft sleeve and a hollow shaft, the rotating shaft sleeve is sleeved on the hollow shaft, the hollow shaft rotates with the rotating shaft sleeve, and can move along the axis direction of the rotating shaft sleeve, the hollow shaft is provided with a mounting structure and an air outlet at a position corresponding to the substrate, the mounting structure is used to mount the substrate, the air outlet is connected to the heater through an air path passing through the hollow shaft, a first air inlet is provided on the air path corresponding to the heater, and the first air inlet is used to pass gas for heating by the heater; The heater comprises an air duct and an electric heating wire rod, the electric heating wire rod is installed in the air duct, and the first air inlet is located on the air duct corresponding to the electric heating wire rod; The air path is also provided with a second air inlet hole, which is located on the air path between the second rotating shaft and the heater. When cooling is required, the connection between the heating wire rod and the power supply is disconnected, and cooling air at room temperature is introduced through the second air inlet hole, and the cooling air cools the substrate at the air outlet. When heating is required, air is introduced through the first air inlet hole, and the introduced air heats the substrate at the air outlet after the heating wire rod is heated. The air outlet includes a through hole and a through opening. The first rotating shaft member is provided with a first air cavity connecting the through opening and the outside world at a position corresponding to the through opening. The second rotating shaft member is provided with a second air cavity connecting the through hole and the outside world at a position corresponding to the through hole. The through opening, the first air cavity, and the through hole and the second air cavity are respectively located on both sides of the workpiece to correspond to the first coil and the second coil formed by winding on both sides of the workpiece.

2. A double-sided substrate winding machine according to claim 1, characterized in that: The frame is also provided with a slide mechanism connected to the main control device, the slide mechanism includes a guide rail and a slide, the guide rail is installed on the frame, and the second winding mechanism is installed on the slide.

3. A double-sided substrate winding machine according to claim 1, characterized in that: It also includes a mechanical arm, which is connected to the main control device and is used for laying out the line.

4. A double-sided substrate winding machine according to claim 1, characterized in that: When viewed from the second rotating shaft member toward the first rotating shaft member, the first and second rotating shaft members have the same rotation direction, and the rotation speed of the first rotating shaft member is twice that of the second rotating shaft member.

5. A double-sided substrate winding machine according to claim 1, characterized in that: The first rotating shaft comprises a first half shaft and a second half shaft, and a bearing is provided at the connection between the first and second half shafts.

6. A double-sided substrate winding machine according to claim 1, characterized in that: The heating device also includes a transfer shaft cylinder, one end of which is connected to the outer end of the hollow shaft, and the other end of which is sleeved with the heater. The gas path also passes through the transfer shaft cylinder, and the positions of the transfer shaft cylinder and the hollow shaft can be adjusted along their axial directions.

7. A double-sided substrate winding machine according to claim 1, characterized in that: The heater comprises a cover, and the cover is installed at the outer port of the air duct.

8. A double-sided substrate winding machine according to claim 1, characterized in that: The through opening is located at one side of the substrate, and the through hole is located at the other side of the substrate.

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