Turntable test PAD point height machine

By designing a rotary type test PAD point height machine, synchronous automatic detection of three workstations is realized, solving the problem of high error rate of traditional manual detection and improving detection efficiency and accuracy.

CN109939963BActive Publication Date: 2024-12-13HANGZHOU GENGDE ELECTRONICS CO LTD
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Patent Information

Application Number
CN201910313199.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-04-18
Publication Date
2024-12-13
Estimated Expiration
2039-04-18

AI Technical Summary

Technical Problem

In the manufacturing of communication products, traditional height inspection has a high rate of errors in the overall inspection of manpower, a large workload, and poor products are prone to leaking. This requires an automatic height testing machine that can replace manual labor.

Method used

A rotary type PAD point height machine was designed, including a rack, a three-station test platform set on the rack and a indexing rotary platform. The three-station synchronous testing is achieved through the rotary platform, including resistance testing and PAD height. The upper limit test and the lower limit test of PAD height are automatically completed by the machine.

Benefits of technology

It greatly improves work efficiency, effectively prevents misjudgment and missed tests caused by workers, and improves the accuracy of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a turntable type PAD point height testing machine, which comprises a frame, a three-station test platform and a graduated rotary platform arranged on the frame, wherein the graduated rotary platform is arranged below the three-station test platform and corresponds to the three-station test platform; the three-station test platform comprises a first station for resistance testing, a second station for testing an upper limit of PAD height and a third station for testing a lower limit of PAD height; each station comprises an upper test needle plate and a pressing cylinder for providing power to lift the upper test needle plate; the graduated rotary platform comprises a rotating platform, a lower positioning universal fixture arranged on the rotating platform, a graduated disk and a lifting mechanism arranged at the bottom of the rotating platform; the lifting mechanism corresponds to the first station.
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Description

Technical Field

[0001] The invention relates to the field of height detection, in particular to a turntable type PAD point height test machine. Background Art

[0002] With the advancement of science and technology, the electronic communication industry is booming. The manufacturing of some communication products requires strict control of specifications. The tree component in the front shell of the mobile phone needs to control the height of the BOSS column relative to the reference plane. There are 20 sets of measurement points, a lot of measurement data, and full inspection is required, which is a lot of work. The traditional use of height gauges to detect a product takes 30 seconds, and the manual full inspection has a high misjudgment rate, and defective products are easy to flow out. Therefore, an automatic height test machine that can replace manual work is needed. Summary of the invention

[0003] The object of the present invention is to provide a material box automatic picking robot and a control method thereof to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a turntable type PAD point height test machine, comprising a frame, a three-station test platform and a dividing rotating platform arranged on the frame, wherein the dividing rotating platform is arranged below the three-station test platform and corresponds to the three-station test platform; the three-station test platform comprises a first station for resistance testing, a second station for testing the upper limit of the PAD height and a third station for testing the lower limit of the PAD height; each station comprises an upper test needle plate and a pressing cylinder for providing power to lift the upper test needle plate; the dividing rotating platform comprises a rotating platform, a lower positioning universal fixture arranged on the rotating platform, a dividing plate and a lifting mechanism arranged at the bottom of the rotating platform; the lifting mechanism corresponds to the first station.

[0005] As a preferred technical solution of the present invention, a control panel and an operating switch connected to the control panel are provided on the frame, and the operating switch is connected to the dividing plate and the lifting mechanism.

[0006] As a preferred technical solution of the present invention, an upper limit PIN needle for testing the upper limit of the PAD height is provided on the second station, and the test end face of the upper limit PIN needle is stepped, with the insulating area serving as the reference surface and the conductive area serving as the measuring surface.

[0007] As a preferred technical solution of the present invention, a lower limit PIN needle for testing the lower limit of the PAD height is provided on the third workstation, and the test end face of the lower limit PIN needle is stepped, with the insulating area serving as the reference surface and the conductive area serving as the measuring surface.

[0008] As a preferred technical solution of the present invention, the lower positioning universal jig corresponds to the three-station testing platform, and one station and one lower positioning universal jig constitute an upper and lower pressing mechanism.

[0009] As a preferred technical solution of the present invention, the number of the lower positioning universal jigs is four, which are symmetrically and evenly arranged on the rotating platform.

[0010] As a preferred technical solution of the present invention, the lifting mechanism includes a cylinder mounting seat and a lifting cylinder fixed on the cylinder mounting seat, a PIN needle mounting seat is provided on the lifting cylinder, and a measuring PIN needle is provided on the PIN needle mounting seat.

[0011] As a preferred technical solution of the present invention, the measuring PIN needle corresponds to the lower positioning universal fixture.

[0012] Compared with the prior art, the present invention develops a new height machine, abandons the traditional height gauge detection, and uses a turntable test PAD point height machine instead. The turntable realizes synchronous testing of three stations. The test includes resistance test, PAD height upper limit test and PAD height lower limit test. All testing work is completed automatically by the machine, which greatly improves work efficiency and effectively prevents mismeasurement and missed measurement caused by workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;

[0014] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ;

[0015] Figure 3 The three-station test platform and the indexing rotation platform of the present invention are combined Figure 1 ;

[0016] Figure 4 It is a top view of the combination of the three-station test platform and the indexing rotation platform of the present invention;

[0017] Figure 5 It is a front view of the combination of the three-station test platform and the indexing rotation platform of the present invention;

[0018] Figure 6 It is a schematic diagram of the overall structure of the jacking mechanism of the present invention;

[0019] Figure 7 It is a schematic diagram of the upper limit PIN needle and the lower limit PIN needle of the present invention;

[0020] Figure 8 It is a work flow chart of the present invention;

[0021] Figure numbers: 1-frame; 2-three-station test platform; 3-indexing rotary platform; 4-first station; 5-second station; 6-third station; 7-upper test pin plate; 8-pressing cylinder; 9-rotating platform; 10-lower positioning universal fixture; 11-indexing plate; 12-lifting mechanism; 13-cylinder mounting seat; 14-lifting cylinder; 15-PIN needle mounting seat; 16-measuring PIN needle; 17-upper limit PIN needle; 18-lower limit PIN needle; 19-control panel; 20-operating switch. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figure 1-8 The present invention provides a turntable type PAD point height test machine, comprising a frame 1, a three-station test platform 2 and a dividing rotating platform 3 arranged on the frame 1, wherein the dividing rotating platform 3 is arranged below the three-station test platform 2 and corresponds to the three-station test platform 2; the three-station test platform 2 comprises a first station 4 for resistance testing, a second station 5 for testing the upper limit of the PAD height and a third station 6 for testing the lower limit of the PAD height; each station comprises an upper test needle plate 7 and a pressing cylinder 8 for providing power to lift the upper test needle plate 7; the dividing rotating platform 3 comprises a rotating platform 9, a lower positioning universal fixture 10 arranged on the rotating platform 9, a dividing plate 11 arranged at the bottom of the rotating platform 9 and a lifting mechanism 12; the lifting mechanism 12 corresponds to the first station 4. A control panel 19 and an operating switch 20 connected to the control panel 19 are arranged on the frame 1, and the operating switch 20 is connected to the dividing plate 11 and the lifting mechanism 12. The second station 5 is provided with an upper limit PIN needle 17 for testing the upper limit of the PAD height. The test end surface of the upper limit PIN needle 17 is in a high-low step shape, with the insulating area as the reference surface and the conductive area as the measuring surface. The third station 6 is provided with a lower limit PIN needle 18 for testing the lower limit of the PAD height. The test end surface of the lower limit PIN needle 18 is in a high-low step shape, with the insulating area as the reference surface and the conductive area as the measuring surface. The lower positioning universal fixture 10 corresponds to the three-station test platform 2, and one station and one lower positioning universal fixture 10 constitute the upper and lower pressing mechanism.

[0024] There are four lower positioning universal jigs 10, which are symmetrically and evenly arranged on the rotating platform 3. The lifting mechanism 12 includes a cylinder mounting seat 13 and a lifting cylinder 14 fixed on the cylinder mounting seat 13, a PIN needle mounting seat 15 is arranged on the lifting cylinder 14, and a measuring PIN needle 16 is arranged on the PIN needle mounting seat 15. The measuring PIN needle 16 corresponds to the lower positioning universal jig 10.

[0025] Working principle: When used specifically, the three-station test platform 2 is synchronously tested through the rotating platform 9, namely, resistance test, PAD height upper limit and PAD height lower limit. 1. Resistance test is to determine the resistance value through resistance meter + probe measurement; 2. The upper limit of PAD height is through the upper limit PIN needle 17 with height difference, the insulating area is used as the reference surface, and the conductive area is used as the measuring surface. If the measuring surface is too high, the upper limit PIN needle 17 will be lifted up, that is, the conduction alarm will be triggered, and the product is a defective product, otherwise it is a good product; 3. The lower limit of PAD height is through the lower limit PIN needle 18 with height difference, the insulating area is used as the reference surface, and the conductive area is used as the measuring surface. If the measuring surface is too low, the lower limit PIN needle 18 cannot touch the conductive area, and the non-conduction alarm will be triggered, and the product is a defective product, otherwise it is a good product; the indexing plate 11 is used as a rotating mechanism to control the rotation of the rotating platform 9, and the indexing plate is operated through the control panel 19 and the operating switch 20. The three stations perform their respective duties and start testing at the same time to improve work efficiency.

[0026] Embodiment 1: The present invention does not limit the number of the lower positioning universal fixtures 10, and the three-station test platform 2 can be adjusted according to the positions of the lower positioning universal fixtures 10. For example, if there are 5 lower positioning universal fixtures 10, the three-station test platform 2 is distributed at the corresponding positions of the five equal parts.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A turntable type PAD point height test machine, comprising a frame (1), a three-station test platform (2) arranged on the frame (1) and a graduated rotary platform (3), characterized in that: The indexing rotary platform (3) is arranged below the three-station test platform (2) and corresponds to the three-station test platform (2); the three-station test platform (2) comprises a first station (4) for resistance testing, a second station (5) for testing the upper limit of the PAD height, and a third station (6) for testing the lower limit of the PAD height; each station comprises an upper test needle plate (7) and a pressing cylinder (8) for providing power to lift the upper test needle plate (7); the indexing rotary platform (3) comprises a rotary platform (9), a lower positioning universal fixture (10) arranged on the rotary platform (9), a indexing plate (11) arranged at the bottom of the rotary platform (9), and a lifting mechanism (12); the lifting mechanism (12) corresponds to the first station (4); The second station (5) is provided with an upper limit PIN needle (17) for testing the upper limit of the PAD height. The test end surface of the upper limit PIN needle (17) is stepped, with the insulating area serving as the reference surface and the conductive area serving as the measuring surface. If the measuring surface is too high, the upper limit PIN needle (17) is lifted up, i.e., the conduction alarm is triggered, and the product is a defective product. Otherwise, it is a good product. The third station (6) is provided with a lower limit PIN needle (18) for testing the lower limit of the PAD height. The test end surface of the lower limit PIN needle (18) is stepped, with the insulating area serving as the reference surface and the conductive area serving as the measuring surface. If the measuring surface is too low, the conductive area of ​​the lower limit PIN needle (18) cannot be touched, a non-conductive alarm is triggered, and the product is a defective product. Otherwise, it is a good product. The lifting mechanism (12) comprises a cylinder mounting seat (13) and a lifting cylinder (14) fixed on the cylinder mounting seat (13); a PIN needle mounting seat (15) is arranged on the lifting cylinder (14); and a measuring PIN needle (16) is arranged on the PIN needle mounting seat (15).

2. The turntable type PAD point height tester according to claim 1, characterized in that: The frame (1) is provided with a control panel (19) and an operating switch (20) connected to the control panel (19); the operating switch (20) is connected to the indexing plate (11) and the lifting mechanism (12).

3. The turntable type PAD point height tester according to claim 1, characterized in that: The lower positioning universal jig (10) corresponds to the three-station testing platform (2), and one station and one lower positioning universal jig (10) constitute an upper and lower pressing mechanism.

4. The turntable type PAD point height tester according to claim 1, characterized in that: The number of the lower positioning universal jigs (10) is four, and they are symmetrically and evenly arranged on the rotating platform (9).

5. The turntable type PAD point height tester according to claim 1, characterized in that: The measuring PIN needle (16) corresponds to the lower positioning universal jig (10).