Pure cotton hollow quilt forming machine

Abstract

The present invention provides a pure cotton hollow quilt forming machine, comprising a rotary table, an output roller, a conveying roller, an opening roller, a pressure roller, a conveyor belt and an auxiliary roller, wherein the rotary table is arranged on the left side of the output roller, the output roller is arranged on the lower left side of the conveying roller, the opening roller is arranged on the lower right side of the conveying roller, the pressure roller is located on the right side of the opening roller, the conveyor belt is located on the right side of the pressure roller, and the auxiliary roller is located on the annular side of the conveying roller. This design enables the cotton fibers to be fully combed, evenly distributed, and automatically netted to form a stretch without being straight, a bend without being curled, so as to achieve the effect that the cotton quilt is loose but not scattered, connected but not knotted, and firm but not hard, so that the cotton fibers can restore their original activity, simplify the processing technology, save about 40% of electricity, increase the warmth retention, and save a large amount of raw material resources.

Description

Technical Field

[0001] The invention relates to a pure cotton hollow quilt forming machine, belonging to the field of textile machinery and equipment. Background Art

[0002] The most advanced processing equipment for traditional quilts is called a cotton carding machine, but the design process is still the old traditional "breaking up, adding a net, and pressing and kneading" three steps, but the machine is a little larger and the processing speed is a little faster. The cotton fibers after being broken up can be automatically accumulated according to the quantitative size. The relative thickness is then rolled up. The cotton fibers after being broken up are as loose and independent as the cotton fibers popped out by the old-fashioned cotton carding machine. When the wind blows, they will fly all over the sky, so they must be fixed with a gauze net for shaping. At this time, the cotton wool cannot be called a quilt because it is too loose and there is no way to move it. It must be pressed and kneaded to a certain extent so that the gauze net and cotton fibers are bonded together to be considered a quilt. Otherwise, it will fall apart as soon as it is used and will break as soon as it is pulled, making it extremely not durable. In the process of breaking up the cotton fibers, the breakage rate of the cotton fibers is as high as over 30%. The cotton fibers themselves are hollow, like thermos bottles. Once they are broken, they lose their thermal insulation effect. Such quilts have the following defects: 1. Hard, 2. Heavy, 3. High cotton breakage rate, 4. Poor warmth retention, 5. Easy to snag, 6. Easy to fall off the net, 7. Easy to pilling, 8. Easy to become loose, 9. Extremely poor comfort, 10. Double summer quilts (less than four pounds) cannot be made. Summary of the invention

[0003] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a pure cotton hollow quilt forming machine to solve the problems existing in the above-mentioned background technology. The present invention is easy to use, greatly simplifies the operating process, improves material performance, and saves a large amount of raw material resources.

[0004] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: a pure cotton original hollow quilt forming machine, including a rotor (1), an output roller (2), a conveying roller (3), an opening roller (4), a pressure roller, a conveyor belt (5) and an auxiliary roller, the rotor (1) is arranged on the left side of the output roller (2), the output roller (2) is arranged on the lower left side of the conveying roller (3), the opening roller (4) is arranged on the lower right side of the conveying roller (3), the pressure roller is located on the right side of the opening roller (4), the conveyor belt is on the right side of the lower pressure roller (5), and the auxiliary roller is located on the annular side of the conveying roller (3).

[0005] In one embodiment, the pressure roller is composed of an upper pressure roller ⑺ and a lower pressure roller ⑸, the lower pressure roller ⑸ and the upper pressure roller ⑺ have the same specifications, the upper pressure roller ⑺ is arranged directly above the lower pressure roller ⑸, and the conveyor belt ⑹ is located on the right side of the lower pressure roller ⑸.

[0006] In one embodiment, the auxiliary rollers include an auxiliary roller (8) and a combing roller (9), and the auxiliary rollers are provided with five groups, and the five groups of auxiliary rollers are equidistantly arranged on the annular side of the conveying roller (3), and the five groups of auxiliary rollers are arranged from front to back in the combing order as the first auxiliary roller, the second auxiliary roller, the third auxiliary roller, the fourth auxiliary roller and the fifth auxiliary roller; the thorns on each of the combing rollers have different sizes, and the thorn size of the first combing roller is greater than the thorn size of the second combing roller, the thorn size of the third combing roller, the thorn size of the fourth combing roller, and the thorn size of the fifth combing roller.

[0007] In one embodiment, the thorn size of the opening roller (4) is greater than the thorn size of the conveying roller (3) and greater than the thorn size of the output roller (2).

[0008] In one embodiment, the surfaces of all the rollers are thorn-shaped and have the function of assisting distribution and combing.

[0009] Beneficial effects of the present invention: the pure cotton original hollow quilt forming machine of the present invention comprises a rotary table (1), an output roller (2), a conveying roller (3), an opening roller (4), a lower pressure roller (5), a conveyor belt (6), an upper pressure roller (7), an auxiliary roller (8) and a combing roller (9), the rotary table (1) is arranged on the left side of the output roller (2), the output roller (2) is arranged on the lower left side of the conveying roller (3), the opening roller (4) is arranged on the lower right side of the conveying roller (3), the upper pressure roller (7) and the lower pressure roller (5) are located on the right side of the opening roller (4), the conveyor belt (6) is on the right side of the lower pressure roller (5), and the auxiliary roller (8) and the combing roller (9) are located on the annular side of the conveying roller (3). The design can fully comb the cotton fibers, evenly distribute them, and automatically knot them, so that they are stretched but not straight, and bent but not curled, so that the quilt is loose but not scattered, connected but not knotted, and firm but not hard, so that the cotton fibers can recover their original activity, simplify the processing technology, save about 40% of electricity, increase warmth retention, save a lot of raw material resources, and solve the problems that products produced by existing equipment are hard and bulky, have a high cotton breakage rate, poor warmth retention, are easy to snag, easy to fall off the net, easy to pill, easy to loosen, and have extremely poor comfort, and some products of some specifications cannot be produced. The present invention is easy to use, greatly simplifies the operating process, improves material performance, and saves a lot of raw material resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0011] Figure 1 It is a structural schematic diagram of the pure cotton hollow quilt forming machine of the present invention;

[0012] Figure 2 It is a schematic structural diagram of the transfer palladium of the pure cotton hollow quilt forming machine of the present invention;

[0013] Legend: 1-rotating palladium, 2-output roller, 3-transfer roller, 4-opening roller, 5-lower pressure roller, 6-conveyor belt, 7-upper pressure roller, 8-attached roller, 9-combing roller. DETAILED DESCRIPTION

[0014] Before describing the embodiments in detail, it should be understood that the present invention is not limited to the detailed structure or component arrangement described below or in the accompanying drawings in this application. The present invention may be an embodiment implemented in other ways. Moreover, it should be understood that the words and terms used herein are only used for descriptive purposes and should not be interpreted restrictively. The words "include", "comprise", "have" and the like used herein are intended to include the items listed thereafter, their equivalents and other additional items. In particular, when describing "a certain element", the present invention does not limit the number of the element to one, but may also include multiple elements.

[0015] See also Figure 1 and Figure 2 The present invention provides a technical solution: a pure cotton hollow quilt forming machine, comprising a rotary palladium 1, an output roller 2, a conveying roller 3, an opening roller 4, a lower pressure roller 5, an upper pressure roller 7, a conveyor belt 6 and auxiliary rollers including an auxiliary roller 8 and a combing roller 9, the rotary palladium 1 is arranged on the left side of the output roller 2, the output roller 2 is arranged on the lower left side of the conveying roller 3, the opening roller 4 is arranged on the lower right side of the conveying roller 3, the pressure roller is located on the right side of the opening roller 4, the conveyor belt 6 is located on the right side of the lower pressure roller 5, and the auxiliary roller 8 and the combing roller 9 are located on the annular side of the conveying roller 3 The upper pressing roller 7 and the lower pressing roller 5 are collectively referred to as pressing rollers, and the specifications of the lower pressing roller 5 and the upper pressing roller 7 are the same, and the upper pressing roller 7 is arranged directly above the lower pressing roller 5; the auxiliary roller 8 and the combing roller 9 are collectively referred to as auxiliary rollers, and there are five groups of auxiliary rollers, and the five groups of auxiliary rollers are equidistantly arranged on the annular side of the conveying roller 3, and the five groups of auxiliary rollers are arranged from front to back in the combing order as the first auxiliary roller, the second auxiliary roller, the third auxiliary roller, the fourth auxiliary roller and the fifth auxiliary roller; the thorns on each of the combing rollers have different sizes, and the first combing roller has a plurality of thorns ... The thorn size of the sorting roller is greater than the thorn size of the second combing roller, greater than the thorn size of the third combing roller, greater than the thorn size of the fourth combing roller, and greater than the thorn size of the fifth combing roller; the thorn size of the opening roller 4 is greater than the thorn size of the conveying roller 3, and the thorn size of the output roller 2. Such a design can improve the combing, dispersion and netting effect of cotton fibers; the surfaces of all the rollers are thorny and have the functions of auxiliary distribution and combing; the pressing roller and the conveyor belt 6 are responsible for the input of cotton; the opening roller 4 is mainly responsible for the opening of cotton; the conveying roller 3 is mainly responsible for the transmission of cotton fibers; the combing roller 9 and the auxiliary roller 8 are mainly responsible for the combing of cotton fibers; the output roller 2 is mainly responsible for the output of cotton fibers; the opening roller 4, the conveying roller 3 and the output roller 2 simultaneously remove impurities in the cotton fibers, separate hard impurities during the working process, and use wind to remove dust and flying catkins in the space, so that the output mesh cotton fibers have better connectivity, are cleaner and more beautiful, and save labor and electricity. Small workshops can choose to use cylindrical rolling molding, and large enterprises can combine production lines for operation.

[0016] Quilt making process: conveyor belt 6 - pressure roller - opening roller 4 - transmission roller 3 - auxiliary roller - output roller 2 - palladium 1 de-screening - stacking - sleeve installation - positioning - packaging - storage

[0017] Description of the quilt making process: Sew the inner liner cover according to the required size, and reserve an edge to make the cloth cover into a pocket shape. The cotton is quantitatively required and evenly spread on the conveyor belt 6. The cotton spreading width is set according to the quilt size requirements. The cotton raw material enters the pressing roller via the conveyor belt 6, is loosened by the opening roller 4, and is transferred to the first group of auxiliary rollers by the conveyor roller 3. One part is transferred to the first group of auxiliary rollers, and the other part is transferred to the next group of auxiliary rollers with the conveyor roller 3. In this way, after the five groups of auxiliary rollers are linked and handed over to the output roller 2 for unified arrangement and output, the quilt is removed from the output roller of the forming machine through the palladium 1, and then the mesh cotton fibers are stacked layer by layer by the cylinder or the conveyor belt. The formed cotton fiber quilt is loaded into the prepared inner liner cover and sealed. The quilting machine selects the corresponding pattern according to the size, weight and thickness for positioning and sewing, and then packs and puts it into storage.

[0018] The above process realizes that the cotton fibers are fully combed, evenly distributed, and automatically netted, forming a quilt that is stretched but not straight, curved but not curled, and achieves the effect that the quilt is loose but not scattered, connected but not knotted, and firm but not hard, so that the cotton fibers can recover their original activity, simplify the processing technology, save about 40% of electricity, increase warmth retention, save a large amount of raw material resources, and solve the problems that the products produced by the existing equipment are hard and bulky, have a high cotton breakage rate, poor warmth retention, are easy to snag, easy to fall off the net, easy to pill, easy to loosen, and have extremely poor comfort, and some products of some specifications cannot be produced. The present invention is easy to use, greatly simplifies the operation process, improves material performance, and saves a large amount of raw material resources.

[0019] The concepts described herein may be implemented in other forms without departing from their spirit and characteristics. The specific embodiments disclosed should be considered illustrative rather than restrictive. Therefore, the scope of the present invention is determined by the appended claims rather than by the preceding description. Any changes within the literal meaning and equivalent scope of the claims should fall within the scope of these claims.

Claims

1. A pure cotton hollow quilt forming machine, comprising a rotary palladium (1), an output roller (2), a conveying roller (3), an opening roller (4), a pressure roller, a conveyor belt (6) and an auxiliary roller, characterized in that: The rotary palladium (1) is arranged on the left side of the output roller (2), the output roller (2) is arranged on the lower left side of the conveying roller (3), the opening roller (4) is arranged on the lower right side of the conveying roller (3), the pressure roller is located on the right side of the opening roller (4), the conveyor belt (6) is located on the right side of the pressure roller, and the auxiliary roller is located on the annular side of the conveying roller (3); the pressure roller is composed of an upper pressure roller (7) and a lower pressure roller (5), the lower pressure roller (5) and the upper pressure roller (7) have the same specifications, the upper pressure roller (7) is arranged directly above the lower pressure roller (5), and the conveyor belt (6) is located on the right side of the lower pressure roller (5); the auxiliary roller includes an auxiliary roller (8) and a combing roller (9), and the auxiliary roller is provided with five groups, and Five groups of auxiliary rollers are arranged at equal intervals on the annular side of the conveying roller (3), and the five groups of auxiliary rollers are arranged in sequence from front to back as a first auxiliary roller, a second auxiliary roller, a third auxiliary roller, a fourth auxiliary roller and a fifth auxiliary roller in a combing order; an auxiliary roller (8) is arranged on both sides of the combing roller (9) of the second auxiliary roller, the third auxiliary roller and the fourth auxiliary roller, and the thorns on each of the combing rollers (9) have different sizes, and the thorn size of the first combing roller is greater than the thorn size of the second combing roller, the thorn size of the third combing roller, the thorn size of the fourth combing roller and the thorn size of the fifth combing roller; the thorn size of the opening roller (4) is greater than the thorn size of the conveying roller (3) and the thorn size of the output roller (2); The conveying roller (3) and the auxiliary roller (8) rotate in opposite directions, and the conveying roller (3) and the combing roller (9) rotate in the same direction.

2. The pure cotton hollow quilt forming machine according to claim 1, characterized in that: The surfaces of all the rollers are thorn-shaped and have the functions of assisting distribution and combing.

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