Automatic dispensing device for wooden brackets
By designing the automatic distribution device of wooden brackets and using the conveying line and guide support structure, the problems of high costs and safety hazards of traditional forklift supply methods are solved, and the automated distribution and transportation of wooden brackets are realized, reducing costs and safety risks.
Patent Information
- Application Number
- CN201910750950.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-08-14
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2039-08-14
AI Technical Summary
In the prior art, copper rod production lines require a large number of wooden brackets for copper roll packaging and transportation, and traditional forklift supply methods are costly and have safety hazards.
An automatic distribution device of wooden bracket is designed, and the horizontally arranged conveying lines and material placement racks are used to realize the automatic distribution and transportation of wooden brackets through the opening and closing of the first and second guide support structures.
The automated distribution of wooden brackets has been realized, which reduces costs and reduces safety hazards in the workshop.
Smart Images

Figure CN110371691B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of manufacturing loose optical fiber core rods, in particular to an automatic dispensing device for a wooden bracket. The invention also provides an adjustment method for the recording adjustment device. Background Art
[0002] In the prior art, the copper rods produced by the copper rod production line need to be wound using wooden pallets to realize the packaging and delivery of the copper coils. Due to the large number of wooden pallets required by the production line, forklifts have been used to supply the wooden pallets required by the production line for a long time. However, the cost of forklifts is relatively high, and the forklifts bring safety hazards to the workshop during the transportation of wooden pallets. Summary of the invention
[0003] In view of the above problems, the present invention provides an automatic dispensing device for wooden pallets, which can place multiple wooden pallets at one time and automatically distribute them according to the needs of the production line. It operates well, reduces costs, and reduces safety hazards in the workshop.
[0004] A wooden bracket automatic dispensing device, characterized in that it includes a horizontally arranged conveyor line, a material placement rack is arranged just above the starting end of the conveyor line, the end of the conveyor line corresponds to the copper rod take-up station, the material placement rack includes a wooden bracket placement cavity, and a pair of first guide support structures are arranged on both outer sides of the bottom of the wooden bracket placement cavity, the outer end of each of the first guide support structures is respectively connected to the inner output end of the first driving cylinder, the cylinder seat of the first driving cylinder is fixedly mounted on the corresponding first mounting plate, the paired first guide support structures move synchronously towards or away from each other, the inner end of the first guide support structure is used to support the bottommost wooden bracket when it is extended into the wooden bracket placement cavity, and a pair of first guide support structures are arranged on the outer side of the bottom of the wooden bracket placement cavity corresponding to just above the first guide support structure. Two guide support structures, the height difference between the first guide support structure and the second guide support structure is equal to the thickness of a single wooden bracket, the outer end of each second guide support structure is respectively connected to the inner output end of the second driving cylinder, the cylinder seat of the second driving cylinder is fixedly mounted on the corresponding second mounting plate, the paired second guide support structures move synchronously towards or away from each other, the inner end of the second guide support structure is used to support the secondary bottom wooden bracket and all wooden brackets above it when extending into the wooden bracket placement cavity, the front end face of the material placement rack is provided with a flippable door panel, the width of the door panel after opening is greater than the width of the wooden bracket, so as to facilitate the placement of wooden brackets stacked in the height direction, the height difference between the bottom of the first guide support structure and the conveying plane of the conveyor line is not less than the thickness of a single wooden bracket.
[0005] It is further characterized by:
[0006] The material placement rack includes four column racks, two column racks on each side are respectively arranged on the corresponding outer sides of the conveyor line, the first mounting plate is fixedly installed between each pair of column racks on the same side corresponding to the first guide support structure through a cross beam, and the second mounting plate is fixedly installed at the position of each pair of column racks on the same side corresponding to the second guide support structure through a cross beam;
[0007] The two column frames at the front end are respectively connected to the corresponding flip door panels through hinge structures, and the two flip door panels cover the surface area between the two column frames when they are closed;
[0008] The two column frames located on the same side are arranged with side panels on the surface area corresponding to the wooden bracket placement cavity, and the two column frames located at the rear end are arranged with rear panels on the surface area corresponding to the wooden bracket placement cavity;
[0009] Each of the first guide support mechanisms specifically includes two first support plates arranged in parallel, each first support plate is arranged corresponding to one of the first driving cylinders, the two first support plates are arranged in the front end area and the rear end area of the wooden bracket placement cavity, the inner end of each of the first support plates is supported on the corresponding area of the first mounting plate, the inner end of each of the first support plates is connected to the inner output end of the first driving cylinder, and the first mounting plates are arranged horizontally;
[0010] Each of the second guide support mechanisms specifically includes two second support plates arranged in parallel, each second support plate is arranged corresponding to one second driving cylinder, and the two second support plates are arranged in the front end area and the rear end area of the wooden bracket placement cavity, the inner end of each second support plate is an inclined plate, the supporting outer end of each second support plate is a horizontal plate, the second mounting plate is an inclined support plate, the inner end of each second support plate is respectively connected to the inner output end of the second driving cylinder, the output direction of the second driving cylinder is arranged parallel to the corresponding second mounting plate, and the obliquely arranged second driving cylinder ensures that the second support plate smoothly supports the wooden bracket at the second bottom;
[0011] Each side plate is provided with an avoidance groove in the area corresponding to the first supporting plate and the second supporting plate to ensure the smooth contraction of the supporting plate;
[0012] It also includes a flip positioning plate located at the upper front end of the wooden bracket placement cavity, the flip positioning plate is connected to the corresponding side panel position through a hinge connection, the side panel is provided with an avoidance long groove corresponding to the position of the flip positioning plate, the column frame is respectively driven and connected to the flip positioning plate by an upper cylinder and a lower cylinder, the upper cylinder and the lower cylinder corresponding to each flip positioning plate move synchronously in the same direction, and after the flip positioning plate is flipped into place, it presses the corresponding side of the wooden bracket.
[0013] A method for distributing a wooden bracket using an automatic distributing device, characterized in that:
[0014] a. Open the door panel and make the first guide support structure open toward each other, and place the stacked wooden brackets in advance through the front door panel area into the wooden bracket placement cavity, and make all the wooden brackets supported by the first guide support structure on both sides;
[0015] b. Close the door panel and start the conveyor line;
[0016] c. Open the second guide support structure toward each other, so that the wooden bracket at the secondary bottom is supported by the second guide support structure;
[0017] d. driving the first guide support structure to close in reverse, so that the bottom wooden bracket falls to the conveying plane of the conveying line, and the wooden bracket is transported to the copper rod take-up station along the conveying line;
[0018] e. driving the first guide support structure to open toward each other and the second guide support structure to close away from each other again;
[0019] Adjust the action frequency of steps c, d, and e according to the demand of the copper rod conveying station for the wooden bracket, ensure the frequency of conveying the wooden bracket, and ensure that the wooden bracket is conveyed to the copper rod take-up station in time.
[0020] Its further feature is that after the wooden bracket is supported on the first guide support structure on both sides in step a, the flip positioning plate is activated to press the corresponding side edges of the wooden bracket to ensure that the position of the wooden bracket is stable and reliable.
[0021] After adopting the above technical scheme, the wooden brackets are stacked and placed in the material placement rack at the starting end of the conveyor line, and then the first guide support structure and the second guide support structure are synchronously driven by the cylinder to open and close, so as to complete the single-time single-piece unloading of the wooden bracket, and then the wooden bracket is transported to the copper rod winding station through the conveyor line. The first guide support structure and the second guide support structure are driven by the reciprocating cylinder group, so that the wear is small and the positioning is accurate. The cylinder group is used to realize the release of the wooden bracket, and the power consumption is greatly reduced, and the control system is simpler. Structurally, the cylinder group structure is simpler, the operating failure is small, and the failure is easy to determine. In summary, multiple wooden brackets are placed at one time, and they are automatically released according to the needs of the production line. It runs well, reduces costs, and reduces safety hazards in the workshop. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a partial enlarged structure diagram of the present invention. Figure 1 ;
[0023] Figure 2 The three-dimensional structure diagram of the present invention is shown in FIG. Figure 2 ;
[0024] Figure 3 It is a structural schematic diagram of a material placement rack of the present invention in which the first guide support structure is opened and the second guide support structure is closed;
[0025] Figure 4 It is a structural schematic diagram of a material placement rack of the present invention in which the second guide support structure is open and the first guide support structure is closed;
[0026] Figure 5 It is a structural schematic diagram of a material placement rack with the first guide support structure and the second guide support structure opened according to the present invention;
[0027] Figure 6 It is a structural schematic diagram of a material placement rack with a closed first guide support structure and a closed second guide support structure of the present invention;
[0028] The names corresponding to the serial numbers in the figure are as follows:
[0029] Conveyor line 1, material placement rack 2, column rack 21, wooden bracket placement cavity 3, first guide support structure 4, first support plate 41, first drive cylinder 5, first mounting plate 6, wooden bracket 7, second guide support structure 8, second support plate 81, second drive cylinder 9, second mounting plate 10, door panel 11, side panel 12, rear panel 13, avoidance groove 14, flip positioning plate 15, avoidance long groove 16, upper cylinder 17, lower cylinder 18. DETAILED DESCRIPTION
[0030] A wooden bracket automatic distribution device, see Figure 1-Figure 6:It includes a horizontally arranged conveyor line 1, a material placement rack 2 is arranged just above the starting end of the conveyor line 1, the end of the conveyor line 1 corresponds to the copper rod take-up station, the material placement rack 2 includes a wooden bracket placement cavity 3, and a pair of first guide support structures 4 are arranged on both outer sides of the bottom of the wooden bracket placement cavity 3, and the outer ends of each first guide support structure 4 are respectively connected to the inner output end of the first driving cylinder 5, and the cylinder seat of the first driving cylinder 5 is fixed on the corresponding first mounting plate 6. The paired first guide support structures 4 move synchronously towards or away from each other, and the inner end of the first guide support structure 4 is used to support the bottom wooden bracket 7 when it extends into the wooden bracket placement cavity 3, and a pair of second guide support structures 8 are arranged on the outer side of the bottom of the wooden bracket placement cavity 3 corresponding to the first guide support structure 4 directly above the first guide support structure 4. The height difference between the guide support structure 4 and the second guide support structure 8 is equal to the thickness of a single wooden bracket 7. The outer end of each second guide support structure 8 is respectively connected to the inner output end of the second driving cylinder 9. The cylinder seat of the second driving cylinder 9 is fixedly mounted on the corresponding second mounting plate 10. The paired second guide support structures 8 move synchronously toward or away from each other. When the inner end of the second guide support structure 8 extends into the wooden bracket placement cavity 3, it is used to support the secondary bottom wooden bracket 7 and all the wooden brackets 7 above it. The front end face of the material placement rack 2 is provided with a flip-up door panel 11. The width of the door panel 11 after opening is greater than the width of the wooden bracket 7, which is convenient for placing wooden brackets 7 stacked in the height direction. The height difference between the bottom of the first guide support structure 4 and the conveying plane of the conveyor line 1 is not less than the thickness of a single wooden bracket 7.
[0031] The material placement rack 2 includes four column racks 21, two column racks 21 on each side are respectively arranged on the corresponding outer sides of the conveyor line 1, and a first mounting plate 6 is fixedly installed between each pair of column racks 21 on the same side corresponding to the first guide support structure 4 through a cross beam, and a second mounting plate 10 is fixedly installed at the position of each pair of column racks 21 on the same side corresponding to the second guide support structure 8 through a cross beam;
[0032] The two column frames 21 at the front end are respectively connected to the corresponding flip door panels 11 through hinge structures. When the two flip door panels 11 are closed, they cover the surface area between the two column frames 21.
[0033] The surface area of the two column frames 21 located on the same side corresponding to the wooden bracket placement cavity is arranged with a side plate 12, and the surface area of the two column frames 21 located at the rear end corresponding to the wooden bracket placement cavity is arranged with a rear plate 13;
[0034] Each first guide support mechanism 4 specifically includes two first support plates 41 arranged in parallel, each first support plate 41 is arranged corresponding to one first driving cylinder 5, the two first support plates 41 are arranged in the front end area and the rear end area of the wooden bracket placement cavity 3, the inner end of each first support plate 41 is supported on the corresponding area of the first mounting plate 6, the inner end of each first support plate 41 is connected to the inner output end of the first driving cylinder 5, and the first mounting plates 6 are arranged horizontally;
[0035] Each second guide support mechanism 8 specifically includes two second support plates 81 arranged in parallel, each second support plate 81 is arranged corresponding to a second driving cylinder 9, and the two second support plates 81 are arranged in the front end area and the rear end area of the wooden bracket placement cavity 3, the inner end of each second support plate 81 is an inclined plate, and the supporting outer end of each second support plate 81 is a horizontal plate, and the second mounting plate 10 is an inclined support plate, and the inner end of each second support plate 81 is respectively connected to the inner output end of the second driving cylinder 9, and the output direction of the second driving cylinder 9 is arranged parallel to the corresponding second mounting plate 10, and the obliquely arranged second driving cylinder 9 ensures that the second support plate 81 smoothly supports the wooden bracket 7 at the second bottom;
[0036] Each side plate 12 is provided with an avoidance groove 14 in the area corresponding to the first support plate 41 and the second support plate 81 to ensure smooth contraction of the support plate;
[0037] It also includes a flip positioning plate 15 located at the upper front end of the wooden bracket placement cavity 3, the flip positioning plate 15 is connected to the corresponding side plate 12 through a hinge connection, the side plate 12 is provided with an avoidance long groove 16 corresponding to the position of the flip positioning plate 15, the column frame 21 is driven by the upper cylinder 17 and the lower cylinder 18 to connect the corresponding position of the flip positioning plate 15, the upper cylinder 17 and the lower cylinder 18 corresponding to each flip positioning plate 15 move synchronously in the same direction, and after the flip positioning plate 15 is flipped into place, it presses the corresponding side of the wooden bracket 7.
[0038] A method for distributing a wooden bracket using an automatic distributing device, characterized in that:
[0039] a. Open the door panel and make the first guide support structure open toward each other, and place the stacked wooden brackets in advance through the front door panel area into the wooden bracket placement cavity, and make all the wooden brackets supported by the first guide support structure on both sides;
[0040] b. Close the door panel and start the conveyor line;
[0041] c. Open the second guide support structure toward each other, so that the wooden bracket at the secondary bottom is supported by the second guide support structure;
[0042] d. driving the first guide support structure to close in reverse, so that the bottom wooden bracket falls to the conveying plane of the conveying line, and the wooden bracket is transported to the copper rod take-up station along the conveying line;
[0043] e. driving the first guide support structure to open toward each other and the second guide support structure to close away from each other again;
[0044] Adjust the action frequency of steps c, d, and e according to the demand of the copper rod conveying station for the wooden bracket, ensure the frequency of conveying the wooden bracket, and ensure that the wooden bracket is conveyed to the copper rod take-up station in time.
[0045] After the wooden bracket is supported on the first guide support structures on both sides in step a, the flip positioning plate is activated to press the corresponding side edges of the wooden bracket to ensure that the position of the wooden bracket is stable and reliable.
[0046] Its working principle is as follows: the wooden brackets are stacked and placed in the material placement rack at the starting end of the conveyor line, and then the first guide support structure and the second guide support structure are synchronously driven by the cylinder to open and close, so as to complete the single-piece unloading of the wooden bracket, and then it is transported to the copper rod take-up station through the conveyor line. It drives the first guide support structure and the second guide support structure through the reciprocating cylinder group, with small wear and accurate positioning; it uses the cylinder group to realize the release of the wooden bracket, which greatly reduces the power consumption and makes the control system simpler; structurally speaking, the cylinder group structure is simpler, the operating failure is small, and it is easy to determine if a failure occurs; in summary, it places multiple wooden brackets at one time and automatically releases them according to the needs of the production line. It runs well, reduces costs, and reduces safety hazards in the workshop.
[0047] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0048] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A method for distributing a wooden bracket using an automatic distributing device, characterized in that: It adopts an automatic wooden bracket dispensing device for dispensing, which includes a horizontally arranged conveyor line, a material placement rack is arranged just above the starting end of the conveyor line, the end of the conveyor line corresponds to the copper rod take-up station, the material placement rack includes a wooden bracket placement cavity, and a pair of first guide support structures are arranged on both outer sides of the bottom of the wooden bracket placement cavity, the outer end of each of the first guide support structures is respectively connected to the inner output end of the first driving cylinder, the cylinder seat of the first driving cylinder is fixedly mounted on the corresponding first mounting plate, the paired first guide support structures move synchronously towards or away from each other, the inner end of the first guide support structure is used to support the bottommost wooden bracket when it is extended into the wooden bracket placement cavity, and a material placement rack is arranged on the outer side of the bottom of the wooden bracket placement cavity corresponding to just above the first guide support structure. A pair of second guide support structures, wherein the height difference between the first guide support structure and the second guide support structure is equal to the thickness of a single wooden bracket, the outer end of each second guide support structure is respectively connected to the inner output end of a second driving cylinder, the cylinder seat of the second driving cylinder is fixedly mounted on the corresponding second mounting plate, the paired second guide support structures move synchronously toward or away from each other, the inner end of the second guide support structure is used to support the wooden bracket at the second bottom and all wooden brackets above it when it extends into the wooden bracket placement cavity, the front end surface of the material placement rack is provided with a reversible door panel, the width of the door panel after opening is greater than the width of the wooden bracket, so as to facilitate the placement of wooden brackets stacked in the height direction, and the height difference between the bottom of the first guide support structure and the conveying plane of the conveyor line is not less than the thickness of a single wooden bracket; The material placement rack includes four column racks, two column racks on each side are respectively arranged on the corresponding outer sides of the conveyor line, the first mounting plate is fixedly installed between each pair of column racks on the same side corresponding to the first guide support structure through a cross beam, and the second mounting plate is fixedly installed at the position of each pair of column racks on the same side corresponding to the second guide support structure through a cross beam; The two column frames at the front end are respectively connected to the corresponding flip door panels through hinge structures, and the two flip door panels cover the surface area between the two column frames when they are closed; The two column frames located on the same side are arranged with side panels on the surface area corresponding to the wooden bracket placement cavity, and the two column frames located at the rear end are arranged with rear panels on the surface area corresponding to the wooden bracket placement cavity; Each of the first guide support structures specifically includes two first support plates arranged in parallel, each first support plate is arranged corresponding to one of the first driving cylinders, the two first support plates are arranged in the front end area and the rear end area of the wooden bracket placement cavity, the inner end of each of the first support plates is supported on the corresponding area of the first mounting plate, the inner end of each of the first support plates is connected to the inner output end of the first driving cylinder, and the first mounting plates are arranged horizontally; Each of the second guide support structures specifically includes two second support plates arranged in parallel, each second support plate is arranged corresponding to one of the second driving cylinders, and the two second support plates are arranged in the front end area and the rear end area of the wooden bracket placement cavity, the inner end of each of the second support plates is an inclined plate, the outer supporting end of each of the second support plates is a horizontal plate, the second mounting plate is an inclined support plate, the inner end of each of the second support plates is respectively connected to the inner output end of the second driving cylinder, and the output direction of the second driving cylinder is arranged parallel to the corresponding second mounting plate; Each side plate is provided with an avoidance groove in the area corresponding to the first supporting plate and the second supporting plate; It also includes a flip positioning plate located at the upper front end of the wooden bracket placement cavity, the flip positioning plate is connected to the corresponding side plate position through a hinge connection, the side plate is provided with an avoidance long groove corresponding to the position of the flip positioning plate, the column frame is respectively driven and connected to the flip positioning plate by an upper cylinder and a lower cylinder, the upper cylinder and the lower cylinder corresponding to each flip positioning plate move synchronously in the same direction, and after the flip positioning plate is flipped into place, it presses the corresponding side of the wooden bracket, and the specific operation steps are as follows: a. Open the door panel and make the first guide support structure open toward each other, and place the stacked wooden brackets in advance through the front door panel area into the wooden bracket placement cavity, and make all the wooden brackets supported by the first guide support structure on both sides; b. Close the door panel and start the conveyor line; c. Open the second guide support structure toward each other, so that the wooden bracket at the secondary bottom is supported by the second guide support structure; d. driving the first guide support structure to close in reverse, so that the bottom wooden bracket falls to the conveying plane of the conveying line, and the wooden bracket is transported to the copper rod take-up station along the conveying line; e. driving the first guide support structure to open toward each other and the second guide support structure to close away from each other again; Adjust the action frequency of steps c, d, and e according to the demand of the copper rod conveying station for the wooden bracket, ensure the frequency of conveying the wooden bracket, and ensure that the wooden bracket is conveyed to the copper rod take-up station in time; After the wooden bracket is supported on the first guide support structures on both sides in step a, the flip positioning plate is activated to press the corresponding side edges of the wooden bracket to ensure that the position of the wooden bracket is stable and reliable.
Citation Information
Patent Citations
Adjustable automatic material dispensing device used for flow line distribution
CN101125614A
Automatic wooden bracket distributing device
CN210366010U