A full steel structure navigation wall

By adopting all-steel structure navigation walls and using the combined structure of full-size empty boxes and adjustable empty boxes, the industrialization and standardized production of the locks is achieved, and the problems of long construction period, high cost and pollution in the existing technology are solved, and high efficiency is achieved , environmentally friendly construction and recycling.

CN110616700BActive Publication Date: 2025-02-18田建柱
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Patent Information

Application Number
CN201910892270.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-27
Publication Date
2025-02-18
Estimated Expiration
2039-09-27

AI Technical Summary

Technical Problem

The existing lock navigation walls require dry land construction, with a long construction period and high cost, and cannot achieve industrial and standardized production, resulting in limited construction efficiency and quality, and a large amount of non-degradable pollutants are generated after the end of their life.

Method used

A fully steel structure navigation wall is connected into a linear or arc shape by several structural sections. Each structural section includes a steel structure wall body and a bottom plate. The wall body consists of a full-size empty box and an adjustable empty box. The bottom plate is box-shaped The steel structure is formed into a whole through welding or bolted connections, achieving underwater construction and flexible adjustment.

Benefits of technology

The industrialization and standardized production of ship locks has been achieved, the construction cycle has been shortened, the cofferdam investment has been saved, the generation of pollutants has been reduced, and the navigation wall can be flexibly adapted to various geological conditions, and can be recycled and used at the end of its life, which is friendly to the environment.

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Abstract

The present invention belongs to the technical field of ship lock engineering, and specifically relates to an all-steel structure navigation wall, which is composed of a wall body and a bottom plate made of steel structure; the wall body is composed of two parts, a full-size empty box and an adjustable empty box, and the bottom plate is an integral box-shaped structure with longitudinal and transverse partitions, and the wall body and the bottom plate are connected as a whole by welding or bolting. The all-steel structure navigation wall can realize the factory manufacturing of the navigation structure, avoiding large-scale concrete pouring on site; it can realize underwater construction, greatly shortening the construction period of the navigation wall; it can adapt to different retaining requirements and adjust the base pressure by adjusting the full-size empty box, adjusting the width and height of the empty box and the amount of internal filler, so it is applicable to a wide range of foundations; there is no need to set up protective facilities such as steel guards and steel face guards, and the appearance quality of the structure after completion is also substantially improved compared with similar concrete structures.
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Description

Technical Field

[0001] The invention belongs to the technical field of ship lock engineering, and in particular relates to an all-steel structural navigation wall. Background Art

[0002] A ship lock refers to a type of "navigation building". The existing hydraulic structures of ship locks are all concrete structures, and the navigation wall is a navigation building in the pilot channel. Most of the navigation walls of ship locks that have been built currently adopt gravity structures, and a small number of them adopt pier-slab structures, buttress structures, etc.

[0003] The structure of the ship lock is huge and has high requirements for the foundation. It is generally constructed by pouring on site. The process includes foundation trench excavation, foundation treatment, steel bar binding, formwork support, and concrete pouring. In addition, due to the limitation of concrete solidification time, after pouring one warehouse of concrete, the concrete can only be poured after it has a certain strength, which makes the overall construction period of the ship lock long, and consumes manpower and material resources, thereby increasing the cost of the ship lock construction. Cast-in-place construction of concrete structures generally requires dry land construction. Therefore, in the current ship lock construction, except for the construction of ship locks completely on the newly excavated channel on the shore, construction cofferdams are required to separate the construction site from the river to achieve dry land construction; the construction of construction cofferdams accounts for a large proportion of the investment, occupies a long construction period, and has a very large restrictive effect on the main construction. In addition, due to the inherent characteristics of cast-in-place concrete structures, it is impossible to realize the industrialized and standardized production of ship locks, and there are great limitations in construction efficiency and construction quality.

[0004] In addition, when the ship lock reaches the end of its service life or is renovated or expanded, a large amount of concrete waste will inevitably be produced, which are non-degradable pollutants.

[0005] The navigation wall in the prior art has the function of guiding ships into the lock, and most of the navigation walls also have the function of retaining soil. The navigation wall with concrete structure currently has the following problems in practical application: dry land construction is required, the construction period is long, and the cost is high; the construction quality is subject to the performance of the material itself, and it is difficult to improve significantly; it is easy to be damaged by collision and difficult to repair; because the navigation wall is distributed over a long period of time, the foundation conditions will change, and uneven settlement and horizontal displacement are prone to occur, and they cannot be repaired; the existing gravity navigation wall structure is limited by its construction materials, and the structural form is difficult to be essentially optimized, and it cannot flexibly adapt to various geological changes. In addition, the increase in the cross-sectional form of the navigation wall will increase the workload of reinforced concrete construction by multiples; after the service life expires, a large amount of waste slag will be generated, which will damage the environment. Therefore, it is a technical problem that technicians in this field need to solve urgently to provide a navigation wall with an all-steel structure that can realize water construction, can better adapt to various geological conditions, reduce construction time and reduce pollution. Summary of the invention

[0006] In order to solve the above-mentioned problems existing in the prior art, the present invention provides an all-steel structural navigation wall to solve the technical problems existing in the prior art that the navigation wall requires dry land construction, has a long construction period, generates a large amount of pollutants, is easily damaged and difficult to repair, cannot be produced in a working manner, and is difficult to achieve standardization and normalization.

[0007] The present invention is specifically implemented through the following technical solutions:

[0008] An all-steel navigation wall, which is composed of a number of structural segments connected in sequence into a straight line or arc shape, each structural segment including a wall body and a bottom plate made of steel structure;

[0009] The wall body is composed of a full-size empty box and an adjustable empty box, both of which are provided with a steel structure cover plate on the top; the height of the full-size empty box is determined according to the use requirements, and the width is adjustable; the vertical and horizontal partitions are arranged inside the full-size empty box to strengthen the overall rigidity of the structure on the one hand, and to divide the interior of the empty box into several compartments on the other hand, which is used to accurately control the amount of filling materials; the height and width of the adjustable empty box can be adjusted according to actual conditions; the vertical and horizontal partitions are arranged inside the adjustable empty box to strengthen the overall rigidity of the structure on the one hand, and to divide the interior of the empty box into several compartments on the other hand, which is used to accurately control the amount of filling materials. The bottom plate is an integral box-shaped steel structure with vertical and horizontal partitions inside, and the empty box can be filled with bulk materials or water according to actual conditions to increase its own weight, maintain stability, and increase structural rigidity.

[0010] The structural segments are independent of each other, and the structural segments cooperate with the connecting keys (grooves) of adjacent structural segments through connecting grooves (keys) to achieve lateral force transmission between the structural segments without affecting the longitudinal expansion and contraction of each structural segment.

[0011] The wall body and the bottom plate, as well as the full-size empty box and the adjustment empty box can be connected by welding or bolts to form a whole. Stiffening ribs are arranged at the front edge facing the water and at the back side between the wall body and the bottom plate to improve local stress concentration.

[0012] In summary, the present invention has the following technical effects:

[0013] All components of the all-steel navigation wall are manufactured in factories to realize the industrialized and standardized production of ship locks. The manufactured components are sent to the construction site for installation, and underwater construction can be realized, which greatly shortens the construction period of the ship lock, saves cofferdam investment, and does not produce concrete residue to reduce the generation of pollutants; the full-size empty boxes of the wall body can adjust their own weight and center of gravity by adjusting the width and the distribution of filling materials in the compartment; the empty boxes can be adjusted to adjust their own weight and center of gravity by adjusting the height, width and the distribution of filling materials in the compartment; the bottom plate can adjust its own stiffness, self-weight and center of gravity by adjusting the length, height and compartment layout; therefore, the all-steel navigation wall has good adaptability to various terrains and geological conditions, and can also be coordinated with various foundation treatment measures. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a side view of an all-steel structure navigation wall of the present invention;

[0016] Figure 2 This is a top view of an all-steel structure navigation wall of the present invention;

[0017] Figure 3 It is a cross-sectional view of a wall of a full steel structure navigation wall of the present invention;

[0018] Figure 4 This is a cross-sectional view of the bottom plate of a full-steel structure navigation wall of the present invention;

[0019] Reference numerals:

[0020] 1. Wall; 2. Bottom plate; 3. Full-size empty box; 4. Adjustable empty box; 5. Front stiffening ribs of wall; 6. Back stiffening ribs of wall; 7. Breast wall; 8. Bottom plate connecting groove; 9. Full-size empty box connecting groove; 10. Adjustable empty box connecting groove; 11. Bottom plate connecting key; 12. Full-size empty box connecting key; 13. Adjustable empty box connecting key; 14. Full-size empty box cover; 15. Adjustable empty box cover; 16. Full-size empty box compartment; 17. Adjustable empty box compartment; 18. Horizontal partition; 19. Longitudinal partition; 20. Bottom plate compartment. DETAILED DESCRIPTION

[0021] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.

[0022] Embodiment 1:

[0023] like Figures 1 to 4 As shown:

[0024] An all-steel structural navigation wall, composed of a plurality of independent structural segments, each structural segment includes a wall body 1 and a bottom plate 2 made of steel structure;

[0025] The wall is composed of a full-size empty box 3 and an adjustable empty box 4, both of which are provided with steel structure covers on the top; the height of the full-size empty box 3 is determined according to the use requirements, and the width is adjustable; the interior of the full-size empty box 3 is provided with vertical and horizontal partitions to divide the interior of the empty box into a number of compartments 16, and the compartments 16 are filled with bulk materials or water as required; the height and width of the adjustable empty box 4 can be adjusted according to actual conditions; the interior of the adjustable empty box 4 is provided with vertical and horizontal partitions to divide the interior of the empty box into a number of compartments 17, and the compartments 17 are filled with bulk materials or water as required. The bottom plate 2 is an integral box-shaped steel structure with vertical and horizontal partitions inside, and the compartments 20 can be filled with bulk materials or water according to actual conditions to increase the deadweight, maintain stability, and increase structural rigidity.

[0026] The wall body 1 and the bottom plate 2 as well as the full-size empty box 3 and the adjustment empty box 4 can be connected by welding or bolts to form a whole.

[0027] Between the wall body 1 and the bottom plate 2, a stiffening rib 5 is provided at the front side facing the water, and a stiffening rib 6 is provided at the back side facing the water to improve local stress concentration.

[0028] An all-steel navigation wall with the above structure can firstly excavate the foundation trench underwater during the construction process, and then dump stones, compact and level them underwater to form a riprap base bed; at the same time, transport the wall body and bottom plate produced in the factory to the construction site, and then further assemble them on site according to the lifting capacity; finally, select suitable lifting equipment, and gradually lift them in order from bottom to top of the structure, and at the same time fill the compartments of each part with loose materials and backfill the wall according to the calculation situation; after the assembly of each part of the wall, the filling of the compartments in the empty box, the backfilling and compaction behind the wall are completed, the main construction of the navigation wall is completed.

[0029] During the operation of the ship lock, the navigation wall is responsible for guiding the ships into the lock and retaining the soil to form the front vertical surface. When it is found that the navigation wall has a large horizontal displacement or settlement during operation, the soil behind the wall can be partially dug out, the full-size empty box can be opened and the empty box cover can be adjusted, and the material filling amount in the compartment can be adjusted to adjust the deadweight and center of gravity, improve the stress state of the navigation wall, and thus avoid further deformation.

[0030] When the navigation wall reaches the end of its life, the wall steel structure can be fully recycled, which is environmentally friendly.

[0031] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A full steel structure navigation wall, characterized by: A plurality of structural segments are sequentially connected into a straight line or an arc shape to realize the function of navigating ships entering and leaving the ship lock; each structural segment of the navigation wall comprises a wall body (1) and a bottom plate (2) made of a steel structure; expansion joints are arranged between the structural segments, and the lateral load is transmitted through the connecting key grooves, so that the structural segments work together; The wall body (1) is composed of a full-size empty box (3) and an adjustable empty box (4). The height of the full-size empty box (3) must meet the structural requirements, and the width is adjustable. Vertical and horizontal partitions are arranged in the empty box, which is divided into a number of small compartments to improve the structural rigidity. The center of gravity and the deadweight of the full-size empty box (3) can be adjusted by filling different compartments with filling materials of different heights or adjusting the overall width. The height and width of the adjustable empty box (4) can be adjusted according to actual conditions. Vertical and horizontal partitions are arranged in the empty box, which is divided into a number of small compartments to improve the structural rigidity. The center of gravity and the deadweight of the adjustable empty box (4) can be adjusted by adjusting the height and width of the adjustable empty box and the amount of filling materials in each compartment. The bottom plate (2) is an integral box-shaped steel structure with vertical and horizontal partitions arranged therein. The bottom plate compartments can be filled with loose materials or water according to actual conditions to increase the deadweight, maintain stability, and increase the structural rigidity. The structural segments are independent of each other, and the structural segments are connected by the bottom plate connection groove (8) cooperating with the bottom plate connection key (11) of the adjacent structural segment, the full-size empty box connection groove (9) cooperating with the full-size empty box connection key (12) of the adjacent structural segment, and the adjustment empty box connection groove (10) cooperating with the adjustment empty box connection key (13) of the adjacent structural segment, so as to realize lateral force transmission between the structural segments without affecting the longitudinal expansion and contraction of each structural segment.

2. The all-steel structure navigation wall according to claim 1 is characterized in that: The wall body (1) and the bottom plate (2) as well as the full-size empty box (3) and the adjustment empty box (4) can be connected by welding or bolts to form a whole; between the wall body (1) and the bottom plate (2), a wall front stiffening rib (5) is provided at the front facing the water, and a wall back side stiffening rib (6) is provided at the back side to improve local stress concentration.

Citation Information

Patent Citations

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    CN106149662A

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  • All-steel structure type navigation wall

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