A wide cloth device suitable for any coarse or fine texture

By designing a wide-width fabric device, the gate mechanism is used to accurately control the opening and closing of fine fabric holes, the problem that existing equipment cannot accurately control the amount of fine texture fabrics, and the precise control and high quality of the surface texture pattern of ceramic tile is achieved Fabric effect.

CN110640885BActive Publication Date: 2025-02-25GUANGDONG BOHUI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN201811280617.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-10-30
Publication Date
2025-02-25
Estimated Expiration
2038-10-30

AI Technical Summary

Technical Problem

Existing ceramic tile fabric equipment cannot accurately control the amount of fabric of fine textures, resulting in unstable and difficult to repeat, and cannot meet consumers' high requirements for the surface texture pattern of ceramic tile.

Method used

A wide-width cloth device is designed, including a wide-width cloth hopper, a cloth seat and several gate mechanisms arranged on the cloth seat. Each fine cloth hole corresponds to a gate mechanism, and the powder gate is controlled through the driving unit. The opening and closing of the material can achieve precise control of fine fabric holes.

Benefits of technology

By individually controlling the opening and closing of each fine fabric hole, precise control and accurate positioning of the pattern is achieved, ensuring the accuracy of the fabric quantity and high quality, and is especially suitable for the production of ceramic tile with fine texture patterns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a wide-width material distribution device suitable for any coarse or fine texture, comprising a wide-width material distribution hopper, a material distribution seat and a plurality of gate mechanisms arranged on the material distribution seat, wherein a powder outlet at the bottom of the material distribution hopper is communicated with a collecting cavity preformed on the top surface of the material distribution seat; a plurality of fine material distribution holes arranged side by side are formed on the bottom surface of the material distribution seat; each fine material distribution hole corresponds to a gate mechanism to individually control the opening and closing of the fine material distribution hole, wherein each of the gate mechanisms comprises a powder gate plate arranged at the fine material distribution hole, and a driving unit for driving the powder gate plate to reciprocate horizontally, and the powder gate plate is driven to reciprocate by the driving unit to cover or avoid the fine material distribution hole; any one of the fine material distribution holes vertically corresponds to a material distribution point directly below the material distribution seat, and all the material distribution points are connected in series in sequence to form a continuous straight line.
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Description

Technical Field

[0001] The invention relates to the technical field of ceramic production material distribution equipment, in particular to a wide-width material distribution device suitable for any coarse or fine texture. Background Art

[0002] In the process of ceramic tile production, ceramic powder needs to be spread on a carrier (the carrier can be a conveyor belt or a load-bearing plate). With the development of today's society, consumers have higher and higher requirements for the texture patterns on the surface of ceramic tiles, especially the demand for ceramic tiles with some subtle texture patterns. However, the existing spreading equipment cannot accurately control the spreading amount of subtle textures, which makes it difficult to achieve industrial repetitive spreading operations. In addition, the texture on the surface of the produced ceramic tiles is unstable and difficult to control, resulting in the texture being laid randomly and cannot be unified, which does not meet production requirements. Summary of the invention

[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a wide-width cloth device suitable for any coarse or fine texture.

[0004] In order to achieve the above-mentioned purpose, the present invention provides a wide-width material distribution device suitable for any coarse or fine texture, including a wide-width material distribution hopper, a material distribution seat, and a plurality of gate mechanisms arranged on the material distribution seat, wherein the material distribution hopper is fixedly installed on the top surface of the material distribution seat, and the powder outlet at the bottom of the material distribution hopper is communicated with the collection cavity preformed on the top surface of the material distribution seat; the bottom surface of the material distribution seat is formed with a plurality of fine material distribution holes arranged side by side, wherein any two adjacent fine material distribution holes are close to each other and each The top of each of the fine distribution holes is connected to the bottom of the collecting cavity; each fine distribution hole corresponds to a gate mechanism to individually control the opening and closing of the fine distribution hole, wherein each of the gate mechanisms includes a powder gate plate arranged at the fine distribution hole, and a driving unit for driving the powder gate plate to reciprocate horizontally, and the powder gate plate is driven by the driving unit to reciprocate to block or avoid the fine distribution hole; any one of the fine distribution holes vertically corresponds to a distribution point directly below the distribution seat, and all the distribution points are connected in series in sequence to form a continuous straight line.

[0005] Furthermore, a plurality of the gate mechanisms are equally divided into two groups of gate assemblies arranged on both sides of the fine material distribution hole, wherein the gate mechanisms of the two groups of gate assemblies are staggered or arranged side by side at equal intervals.

[0006] Furthermore, the gate mechanism also includes a connecting seat for fixing the driving unit, wherein the connecting seat is fixedly installed on the cloth seat.

[0007] Furthermore, the telescopic end of the driving unit is connected to the powder gate.

[0008] Furthermore, the powder gate plate is an "L"-shaped plate structure, wherein the powder gate plate is composed of an integrally formed sealing section and a connecting section.

[0009] Furthermore, the driving unit is a telescopic cylinder.

[0010] The present invention adopts the above scheme, and its beneficial effect is that: by setting a plurality of gate mechanisms corresponding to a plurality of fine cloth holes one by one, the gate mechanism can independently control the opening and closing of a fine cloth hole, so as to control the corresponding gate mechanism according to the preset pattern, and realize the precise control and accurate positioning of the pattern cloth, especially for the fine texture pattern. In this way, the cloth quantity is accurate and the cloth quality is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a side view of the material distribution device of the embodiment.

[0012] Figure 2 Schematic diagram of the structure of the material distribution device of the embodiment.

[0013] Figure 3 Schematic diagram of the structure of the gate mechanism of the embodiment.

[0014] Figure 4 2 is a cross-sectional view of a material distribution device according to an embodiment.

[0015] Among them, 1-distribution hopper, 11-powder outlet, 2-distribution seat, 21-collection cavity, 22-fine distribution hole, 3-gate mechanism, 33-connecting seat, 32-driving unit, 31-powder gate, 311-sealing section, 312-connecting section. DETAILED DESCRIPTION

[0016] The present invention will be further described below in conjunction with specific embodiments.

[0017] See attached Figure 1 To Attachment Figure 4 As shown, in this embodiment, a wide-width material distribution device suitable for any coarse or fine texture includes a wide-width material distribution hopper 1, a material distribution seat 2, and a plurality of gate mechanisms 3 arranged on the material distribution seat 2, wherein the material distribution hopper 1 of this embodiment is fixedly installed on the top surface of the material distribution seat 2 by bolts, and the material distribution hopper 1 is used to store ceramic powder. The powder outlet 11 at the bottom of the material distribution hopper 1 is connected to the collection cavity 21 preformed on the top surface of the material distribution seat 2, and the width value of the collection cavity 21 is the same as the width value of the powder outlet 11 at the bottom of the material distribution hopper 1.

[0018] In this embodiment, the bottom surface of the material distributing seat 2 is formed with a plurality of fine distributing holes 22 arranged side by side, wherein any two adjacent fine distributing holes 22 are close to each other, and the top of each fine distributing hole 22 is connected to the bottom of the collecting cavity 21, so that the ceramic powder pre-stored in the material distributing hopper 1 is discharged from the powder outlet 11 and accumulated in the collecting cavity 21, and the powder in the collecting cavity 21 can be discharged from any fine distributing hole 22 for distributing. In actual production, the width of the material distributing seat 2 is slightly greater than or equal to the width of the actual material distributing carrier, so as to ensure that any lateral position on the material distributing carrier has a corresponding distributing point. For ease of understanding, the bottom surface of the material distributing seat 2 of this embodiment is formed with eighty-four fine distributing holes 22 arranged side by side, that is, eighty-four gate mechanisms 3 are provided correspondingly.

[0019] See attached Figure 3 As shown, in this embodiment, each fine distribution hole 22 corresponds to a gate mechanism 3 to individually control the opening and closing of the fine distribution hole 22. Secondly, each gate mechanism 3 includes a connecting seat 33, a powder gate 31 and a driving unit 32, wherein the powder gate 31 of this embodiment is an "L"-shaped plate structure, that is, the powder gate 31 is composed of an integrally formed sealing section 311 and a connecting section 312; each powder gate 31 corresponds to a fine distribution hole 22, by arranging the powder gate 31 at the fine distribution hole 22, that is, the sealing section 311 of the powder gate 31 covers the bottom end of the fine distribution hole 22. The connecting seat 33 is fixedly installed on the cloth seat 2 by bolts and the driving unit 32 is fixedly installed on the cloth seat 2 by screws. In this embodiment, in order to facilitate assembly, multiple driving units 32 share one connecting seat 33, and the multiple driving units 32 are pre-installed on the connecting seat 33 and then fixedly installed on the cloth seat 2, thereby optimizing the difficulty of assembly.

[0020] The driving unit 32 of this embodiment is a telescopic cylinder, and the telescopic end of the driving unit 32 (telescopic cylinder) is connected to the connecting section 312 of the powder gate 31, so that the telescopic action of the telescopic end of the driving unit 32 drives the powder gate 31 to move back and forth horizontally, so that the sealing section 311 of the powder gate 31 blocks or avoids the fine feeding hole 22, that is, when the sealing section 311 avoids the fine feeding hole 22, the fine feeding hole 22 is opened for feeding; when the sealing section 311 blocks the fine feeding hole 22, the feeding opening is closed. The width of the sealing section 311 of this embodiment is slightly larger than the width of the feeding opening, so that the sealing section 311 completely blocks the fine feeding hole 22.

[0021] The several gate mechanisms 3 of this embodiment are equally divided into two groups of gate assemblies arranged on both sides of the material hole, wherein the gate mechanisms 3 of the two groups of gate assemblies are staggered at equal intervals, that is, the powder gates 31 of the two groups of gate assemblies are staggered, so as to optimize the positional relationship of each gate assembly installed on the material distribution hopper 1, and balance the weight on both sides of the material distribution seat 2, avoiding the problem of multiple gate mechanisms 3 installed on the material distribution seat 2 causing tilting due to imbalance. Secondly, the several gate mechanisms 3 of this application can also be located on the same side and arranged side by side. In actual production, a derived installation method can be adopted according to needs. For those skilled in the art, it is a conventional technical means and will not be described here.

[0022] In the present embodiment, any fine distribution hole 22 vertically corresponds to a distribution point directly below the distribution seat 2, wherein all the distribution points are connected in series in sequence to form a continuous straight line, so that when a preset receiving carrier passes through the distribution point directly below the distribution seat 2, the gate mechanism 3 independently controls the opening and closing of the fine distribution hole 22 to make the powder fall to the corresponding position of the carrier, thereby forming a powder layer with the required fine patterns on the carrier through the distribution action of multiple gate mechanisms 3 and fine distribution holes 22; in addition, the distribution point of the present application is consistent with the preset horizontal length of the carrier (here refers to the direction perpendicular to its conveying direction), thereby ensuring that any horizontal position on the cloth carrier corresponds to a distribution point (that is, corresponds to a fine distribution hole 22).

[0023] Furthermore, according to the actual preset texture pattern, the corresponding feeding points are opened for feeding, and according to the actual width of the texture, multiple adjacent feeding points are selected for simultaneous feeding (the width of the powder material laid here is coarse), or a single feeding point is fed separately (the width of the powder material laid here is thin), thereby realizing the feeding operation of textures of any coarse or fine thickness.

[0024] The extension movements of the individual drive units 32 are all automatically controlled via corresponding programmable electronic components, such electronic control components and drive units 32 being known to a person skilled in the art in the field of industrial automation and therefore not described in greater detail.

[0025] The embodiments described above are only preferred embodiments of the present invention and do not limit the present invention in any form. Any technician familiar with the art, without departing from the scope of the technical solution of the present invention, can make more possible changes and modifications to the technical solution of the present invention using the technical content disclosed above, or the modifications are all equivalent embodiments of the present invention. Therefore, all equivalent and equivalent changes made according to the ideas of the present invention without departing from the content of the technical solution of the present invention should be covered within the protection scope of the present invention.

Claims

1. A wide-width material distributing device suitable for materials of any coarse or fine texture, comprising a wide-width material distributing hopper (1), characterized in that: It also includes a distribution seat (2) and a plurality of gate mechanisms (3) arranged on the distribution seat (2), wherein the distribution hopper (1) is fixedly mounted on the top surface of the distribution seat (2), and the powder outlet (11) at the bottom of the distribution hopper (1) is in communication with a preformed collecting cavity (21) on the top surface of the distribution seat (2); the bottom surface of the distribution seat (2) is formed with a plurality of fine distribution holes (22) arranged side by side, wherein any two adjacent fine distribution holes (22) are closely adjacent to each other and the top end of each fine distribution hole (22) is in communication with the bottom end of the collecting cavity (21); each fine The material distribution hole (22) corresponds to a gate mechanism (3) to independently control the opening and closing of the fine material distribution hole (22), wherein each gate mechanism (3) comprises a powder gate (31) arranged at the fine material distribution hole (22), and a driving unit (32) for driving the powder gate (31) to move back and forth horizontally, and the powder gate (31) is driven by the driving unit (32) to move back and forth to cover or avoid the fine material distribution hole (22); any one of the fine material distribution holes (22) vertically corresponds to a material distribution point directly below the material distribution seat (2), and all the material distribution points are connected in series in sequence to form a continuous straight line; The plurality of gate mechanisms (3) are equally divided into two groups of gate assemblies arranged on both sides of the fine material distribution hole (22), wherein the gate mechanisms (3) of the two groups of gate assemblies are staggered or arranged side by side at equal intervals; The powder gate plate (31) is an "L"-shaped plate-like structure, wherein the powder gate plate (31) is composed of a sealing section (311) and a connecting section (312) which are integrally formed.

2. A wide-width cloth distributing device suitable for any coarse or fine texture according to claim 1, characterized in that: The gate mechanism (3) further comprises a connecting seat (33) for fixing the driving unit (32), wherein the connecting seat (33) is fixedly mounted on the material distributing seat (2).

3. A wide-width cloth distributing device suitable for any coarse or fine texture according to claim 1, characterized in that: The telescopic end of the driving unit (32) is connected to the powder gate plate (31).

4. A wide-width cloth distributing device suitable for any coarse or fine texture according to claim 1, characterized in that: The driving unit (32) is a telescopic cylinder.

Citation Information

Patent Citations

  • Wide-width type material distributing device suitable for textures of any thickness

    CN209851231U