Mechanical disc brake clutch

By designing a mechanical disc brake clutch, the transmission mechanism of the cam and return spring is used to achieve synchronous operation of the dual motor, solving the vibration and noise problems in the prior art, simplifying the structure and reducing costs.

CN110714992BActive Publication Date: 2024-12-31NINGBO HUABIAO MASCH MFG CO LTD
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Patent Information

Application Number
CN201910997928.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-10-21
Publication Date
2024-12-31
Estimated Expiration
2039-10-21

AI Technical Summary

Technical Problem

The existing dual motor connections have problems such as heavy vibration, high noise and incomplete synchronization during startup, resulting in unstable synchronization control, high cost and complex structure.

Method used

A mechanical disc brake clutch is designed, including an upper cover plate, a curved raceway cover plate, a lower cover plate, a positioning pin, a cam, a connecting shaft, a return spring, a bearing and a friction plate, and is driven by a cam and a connecting shaft. The motor and the main motor use the return spring and friction force to achieve the synchronous operation of the dual motor.

Benefits of technology

The stable clutch and synchronous operation of dual motors are achieved, which solves the problems of vibration and noise, simplifies the structure and reduces costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN110714992B_ABST
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Abstract

The present invention discloses a mechanical disc brake clutch, comprising an upper cover plate, a curved roller cover plate, a lower cover plate, a locating pin, a cam, a connecting shaft, a return spring, a bearing a, a pulley, a bearing b and a friction plate, wherein a center hole a is provided on the surface of the lower cover plate along the direction of the central axis, a friction plate is provided on the top of the lower cover plate, and a center hole b is provided on the friction plate along the direction of the central axis, and the curved roller cover plate is placed on the top of the friction plate, a curved roller is provided on the top of the curved roller cover plate, and a center hole c is provided on the curved roller cover plate along the direction of the central axis, the cam is provided on the top of the curved roller cover plate, and the cam is in a shape of three fixed blocks provided at equal angles on the outer side of an inner ring; the present invention has a simple and reliable structure, can solve the defects of large vibration, large noise and incomplete synchronization during the starting process of dual motors, and truly achieves the purpose of stable clutch and synchronous operation between the dual motors.
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Description

Technical Field

[0001] The present invention relates to the technical field of dual-motor time-sharing synchronous clutch, in particular to a mechanical disc brake clutch. Background Art

[0002] The existing dual motor connection is controlled by electronic control parameters such as sensors and encoders to achieve single-machine operation and dual-machine synchronization, which is complex in structure and high in cost. However, due to the differences in motor and control accuracy, as well as the sensitive interference of loads and road conditions on electricity, the dual motor synchronization cannot be effectively controlled. The centrifugal connection device, because of the centrifugal radial force, will produce instability and vibration during the start-up and switching. To address these defects, it is necessary for us to design a mechanical disc brake clutch. Summary of the invention

[0003] The purpose of the present invention is to provide a mechanical disc brake clutch with a simple and reliable structure, which can solve the defects of large vibration, large noise and incomplete synchronization during the starting process of dual motors, and truly achieve the purpose of stable clutch and synchronous operation between dual motors.

[0004] The purpose of the present invention can be achieved through the following technical solutions:

[0005] A mechanical disc brake clutch comprises an upper cover plate, a curved roller cover plate, a lower cover plate, a locating pin, a cam, a connecting shaft, a return spring, a bearing a, a pulley, a bearing b and a friction plate, wherein the lower cover plate surface is provided with a center hole a along the central axis direction, a friction plate is provided at the top of the lower cover plate, and the friction plate is provided with a center hole b along the central axis direction, and the curved roller cover plate is placed on the top of the friction plate, a curved roller cover plate is provided with a curved roller at the top of the curved roller cover plate, and the curved roller cover plate is provided with a center hole c along the central axis direction, the cam is provided on the top of the curved roller cover plate, and the cam is in the shape of three fixed blocks provided at equal angles on the outer side of an inner ring, the bottom of the fixed block is rotatably connected with a pulley, and the bottom of the cam is connected to the curved roller through the pulley The roller contact, an upper cover plate is arranged above the curved roller cover plate, and a plurality of positioning pins are arranged around the surface of the upper cover plate, the bottom ends of the positioning pins vertically pass through the upper cover plate and the curved roller cover plate in turn and are fixedly connected to the lower cover plate, a plurality of return springs are arranged around the curved roller cover plate and the lower cover plate, and each of the return springs is correspondingly sleeved on a positioning pin, the top end of the connecting shaft passes through the center hole a, the center hole b to the top opening of the center hole c in turn, the top end of the connecting shaft is sleeved with a bearing a at the top opening of the center hole c, and the bearing b is sleeved on the bottom end of the connecting shaft and embedded in the center hole a, the top end of the connecting shaft is inserted into the center hole d opened along the center axis of the cam for plugging and fixing, and the top end of the cam is inserted into the center hole e opened along the center axis of the upper cover plate.

[0006] The beneficial effects of the present invention are as follows: the cam and the end of the connecting shaft are respectively connected to the auxiliary motor and the main motor. When the main motor is running, the friction plate is in a separated state through the return springs on both sides and does not contact other parts. The output shaft drives the friction plate to rotate together. When the auxiliary motor and the main motor need to be synchronized, the auxiliary motor is started to rotate and the cam is driven to convert the circumferential radial force of the motor rotation into axial thrust through the curved roller cover plate to press the friction plate forward against the curved roller cover plate, and the two motors are coupled into one through friction. At this time, the speed will be completely synchronized, and the radial force of the auxiliary motor will disappear when it is turned off, so that the thrust also disappears, and the pulley returns to the lowest point of the curved roller, and the return springs on the multiple positioning columns and the return spring on the connecting shaft make the friction plate not contact the curved roller cover plate and the lower cover plate on both sides, and is in a separated state, returning to the single-machine operation state. The structure is simple and reliable, can solve the defects of large vibration, large noise and incomplete synchronization during the starting process of the dual motors, and truly achieves the purpose of stable clutch and synchronous operation between the dual motors. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0008] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0009] Figure 2 It is an overall front view of the present invention;

[0010] Figure 3 It is a schematic diagram of the overall structure of the present invention;

[0011] Figure 4 It is a schematic diagram of the overall structure of the present invention;

[0012] Figure 5 It is a schematic diagram of the overall structure of the present invention;

[0013] Figure 6 It is a schematic diagram of the overall structure of the present invention;

[0014] In the figure: 1. upper cover plate; 2. curved raceway cover plate; 3. lower cover plate; 4. positioning pin; 5. cam; 6. connecting shaft; 7. return spring; 8. bearing a; 9. pulley; 10. bearing b; 11. friction plate. DETAILED DESCRIPTION

[0015] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] like Figure 1-6 As shown, the mechanical disc brake clutch includes an upper cover plate 1, a curved roller cover plate 2, a lower cover plate 3, a positioning pin 4, a cam 5, a connecting shaft 6, a return spring 7, a bearing a8, a pulley 9, a bearing b10 and a friction plate 11. The lower cover plate 3 has a center hole a on its surface along the central axis, a friction plate 11 is provided on the top of the lower cover plate 3, and the friction plate 11 has a center hole b along the central axis, and the curved roller cover plate 2 is placed on the top of the friction plate 11, a curved roller is provided on the top of the curved roller cover plate 2, and the curved roller cover plate 2 has a center hole c along the central axis, the cam 5 is provided on the top of the curved roller cover plate 2, and the cam 5 is in the shape of three fixed blocks provided at equal angles on the outer side of the inner ring, the bottom of the fixed block is rotatably connected to the pulley 9, and the bottom of the cam 5 is connected by the pulley 9 is in contact with the curved raceway, an upper cover plate 1 is arranged above the curved raceway cover plate 2, and a plurality of positioning pins 4 are arranged around the surface of the upper cover plate 1, the bottom ends of the positioning pins 4 vertically pass through the upper cover plate 1 and the curved raceway cover plate 2 in turn and are fixedly connected with the lower cover plate 3, a plurality of return springs 7 are arranged around the curved raceway cover plate 2 and the lower cover plate 3, and each return spring 7 is correspondingly sleeved on a positioning pin 4, the top end of the connecting shaft 6 passes through the center hole a, the center hole b to the top opening of the center hole c in turn, a bearing a8 is sleeved at the top end of the connecting shaft 6 and is located at the top opening of the center hole c, and the bearing b10 is sleeved at the bottom end of the connecting shaft 6 and embedded in the center hole a, the top end of the connecting shaft 6 is inserted into the center hole d opened along the center axis of the cam 5 for plugging and fixing, and the top end of the cam 5 is inserted into the center hole e opened along the center axis of the upper cover plate 1.

[0017] The working principle of the present invention is as follows: the auxiliary motor and the main motor are respectively connected by the cam 5 and the end of the connecting shaft 6. When the main motor is running, the friction plate 11 is in a separated state through the return springs 7 on both sides, and does not contact other parts. The output shaft drives the friction plate 11 to rotate together. When the auxiliary motor and the main motor need to be synchronized, the auxiliary motor is started to rotate and drive the cam 5 to convert the circumferential radial force of the motor rotation into axial thrust through the curved roller cover plate 2 to press the friction plate 11 forward against the curved roller cover plate 2, and the two motors are coupled into one by friction. At this time, the speed will be completely synchronized, the radial force of the auxiliary motor will disappear when it is turned off, and the thrust will also disappear. The pulley 9 returns to the lowest point of the curved raceway, and the return springs 7 on multiple positioning columns and the return springs 7 on the connecting shaft 6 make the friction plate 11 not contact the curved raceway cover plate 2 and the lower cover plate 3 on both sides, and are in a separated state, returning to the single-machine operation state. This structure is simple and reliable, and can solve the defects of large vibration, large noise, and incomplete synchronization during the startup of the dual motors, and truly achieve the purpose of stable clutch and synchronous operation between the dual motors.

[0018] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. Mechanical disc brake clutch, characterized in that: The invention comprises an upper cover plate (1), a curved roller cover plate (2), a lower cover plate (3), a positioning pin (4), a cam (5), a connecting shaft (6), a return spring (7), a bearing a (8), a pulley (9), a bearing b (10) and a friction plate (11); the lower cover plate (3) has a central hole a on its surface along the central axis; a friction plate (11) is arranged on the top of the lower cover plate (3); and the friction plate (11) has a central hole b along the central axis; the curved roller cover plate (2) is placed on the top of the friction plate (11); a curved roller is arranged on the top of the curved roller cover plate (2); and the curved roller cover plate (2) has a central hole c along the central axis; the cam (5) is arranged on the top of the curved roller cover plate (2); and the cam (5) is in the shape of three fixed blocks arranged at equal angles on the outer side of an inner ring; the bottom of the fixed block is rotatably connected to a pulley (9); and the bottom of the cam (5) is connected to the curved roller through the pulley (9). The curved roller cover plate (2) is in contact with the roller track, an upper cover plate (1) is arranged above the curved roller cover plate (2), and a plurality of positioning pins (4) are arranged around the surface of the upper cover plate (1), the bottom ends of the positioning pins (4) vertically pass through the upper cover plate (1) and the curved roller cover plate (2) in sequence and are fixedly connected to the lower cover plate (3), a plurality of return springs (7) are arranged between the curved roller cover plate (2) and the lower cover plate (3), and each of the return springs (7) is correspondingly sleeved on a positioning pin (4), and the The top end of the connecting shaft (6) passes through the center hole a, the center hole b and the top end of the center hole c in sequence. The top end of the connecting shaft (6) is sleeved with a bearing a (8) located at the top end of the center hole c, and the bearing b (10) is sleeved on the bottom end of the connecting shaft (6) and embedded in the center hole a. The top end of the connecting shaft (6) is inserted into the center hole d opened along the center axis of the cam (5) for plugging and fixing. The top end of the cam (5) is inserted into the center hole e opened along the center axis of the upper cover plate (1).

Citation Information

Patent Citations

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