Fly-knit breathable socks and shoes and manufacturing method thereof

Abstract

The present invention relates to a flying knitted breathable sock shoe, comprising a shoe body integrally knitted by a flat knitting machine having a first needle bed and a second needle bed arranged oppositely, the shoe body comprising a vamp and a sole, the vamp comprising an inner shoe portion and an outer shoe portion knitted by the first needle bed, the sole comprising an inner shoe sole and an outer shoe sole knitted by the second needle bed, the outer shoe portion covering the inner shoe portion, the outer shoe sole covering the inner shoe sole, and further comprising a first through hole knitted on the inner shoe portion and a second through hole knitted on the outer shoe portion, the first through hole and the second through hole being arranged in a positional manner and forming a through hole, the outer shoe portion and the outer shoe sole being connected together by knitting, and the inner shoe portion and the inner shoe sole being connected together by knitting. The present invention has the advantages of good air permeability, good support, and the ability to improve production efficiency.

Description

Technical Field

[0001] The invention relates to a flying knitted breathable sock shoe and a manufacturing method thereof. Background Art

[0002] Flyknit shoes are generally woven in one piece using knitting equipment, and have the advantages of good air permeability and comfortable wearing. In order to further improve the air permeability, holes are formed on the upper of the flyknit shoes by picking holes. At present, for single-layer shoes, the processing of holes is relatively convenient, but single-layer shoes are relatively thin and have relatively poor support, which is difficult to meet the requirements in some occasions. For double-layer shoes, if holes need to be formed on the upper, it is usually necessary to weave an inner layer of shoes with holes and an outer layer of shoes with holes, and then put the inner layer of shoes and the outer layer of soles together, and align the holes of the two, and then glue the inner layer of shoes and the outer layer of shoes together. Although double-layer shoes of this structure have the characteristics of good air permeability and support, it takes a lot of time and relatively high labor intensity to align the holes of the inner layer of shoes with the holes of the outer layer of soles during the processing.

[0003] In view of this, the inventor of this case conducted in-depth research on the above-mentioned issues, which led to the emergence of this case. Summary of the invention

[0004] The purpose of the present invention is to provide a flying woven breathable socks and shoes with good air permeability, good support and the ability to improve production efficiency. Another purpose of the present invention is to propose a method for making the flying woven breathable socks and shoes, which can reduce labor intensity.

[0005] In order to achieve the above object, the present invention adopts such technical solution:

[0006] A flying knit breathable sock shoe comprises a shoe body integrally knitted by a flat knitting machine having a first needle bed and a second needle bed arranged oppositely, the shoe body comprises an upper and a sole, the upper comprises an inner shoe portion and an outer shoe portion knitted by the first needle bed, the sole comprises an inner shoe sole and an outer shoe sole knitted by the second needle bed, the outer shoe portion covers the inner shoe portion, the outer shoe sole covers the inner shoe sole, and further comprises a first through hole knitted on the inner shoe portion and a second through hole knitted on the outer shoe portion, the first through hole and the second through hole are arranged in a counterposition and form a through hole, the outer shoe portion and the outer shoe sole are connected together by knitting, and the inner shoe portion and the inner shoe sole are connected together by knitting.

[0007] As a preferred embodiment of the present invention, the outer shoe surface portion is further provided with a third through hole, and the third through hole extends to the inner shoe surface portion and forms a blind hole.

[0008] As a preferred embodiment of the present invention, the shoe upper includes a heel area corresponding to the human heel, an arch area corresponding to the arch of the foot, and a forefoot area corresponding to the front part of the sole of the foot, with the side of the shoe upper corresponding to the inner side of the human instep as the inner side, and the side corresponding to the outer side of the instep as the outer side, and there are multiple through holes, and the multiple through holes are divided into a first breathable area, a second breathable area and a third breathable area, the first breathable area and the second breathable area are respectively arranged on the inner side of the arch area and the outer side of the arch area, and the third breathable area is arranged on the forefoot area.

[0009] As a preferred embodiment of the present invention, there are multiple blind holes, the blind holes are arranged in the arch area outside the first breathable area and the second breathable area, and the blind holes are arranged in the forefoot area outside the third breathable area.

[0010] The present invention also provides a method for manufacturing a fly-knit breathable sock shoe, the fly-knit breathable sock shoe comprising a shoe body integrally knitted by a flat knitting machine having a first needle bed and a second needle bed arranged opposite to each other, the shoe body comprising an upper and a sole, the upper comprising an inner shoe portion and an outer shoe portion knitted by the first needle bed, the sole comprising an inner shoe sole and an outer shoe sole knitted by the second needle bed, the outer shoe portion covering the inner shoe portion, the outer shoe sole covering the inner shoe sole, and further comprising a first through hole knitted on the inner shoe portion and a second through hole knitted on the outer shoe portion, the first through hole and the second through hole being arranged in a positional manner and forming a through hole, the outer shoe portion and the outer shoe sole being connected together by knitting, the inner shoe portion and the inner shoe sole being connected together by knitting, the fly-knit breathable sock shoe is knitted by the following method:

[0011] The yarn mouth of the flat knitting machine carries the yarn and moves from left to right, and knits a horizontal row of the outer shoe surface on the first needle bed in a knitting manner of one needle knitting and two needles not knitting, and the two needles not knitting on the first needle bed are set as the first needle position and the second needle position; the yarn mouth moves from right to left, and knits a horizontal row of the outer shoe bottom on the second needle bed in a knitting manner of one needle knitting and two needles not knitting, and the two needles not knitting on the second needle bed are set as the third needle position and the fourth needle position;

[0012] Transferring the coils on some of the knitting needles on the first needle bed to the second needle position on the second needle bed by turning needles, and then transferring the coils on the second needle position to another coil on the first needle bed by turning needles, thereby forming the second through hole;

[0013] The coils hung on the knitting needles of the first needle bed are transferred to the third needle position of the second needle bed in a needle transfer manner;

[0014] The yarn mouth moves from left to right, knits one needle and two needles at the second needle position to form a horizontal row of the inner shoe surface, transfers the loop on the second needle position to the third needle position on the second needle bed by turning the needle, and then transfers the loop from the third needle position to another loop on the second needle position by turning the needle, thereby forming the first through hole;

[0015] Transfer all the loops on the knitting needles of the second needle bed to the first needle bed in a needle transfer manner, move the yarn mouth from right to left, and knit a horizontal row of the inner shoe bottom in a knitting manner of one needle knitting and two needles not knitting at the fourth needle position;

[0016] The coils of the horizontal row corresponding to the outer shoe bottom are transferred from the first needle bed to the original position of the second needle bed in a needle transfer manner.

[0017] After adopting the technical solution of the present invention, the inner shoe surface and the outer shoe surface are knitted by the first needle bed of the flat knitting machine, and the inner shoe sole and the outer shoe sole are knitted by the second needle bed of the flat knitting machine. After knitting, the outer shoe surface covers the inner shoe surface, and the outer shoe sole covers the inner shoe sole, thereby forming a double-layer shoe, giving the shoe a certain thickness and supporting performance. At the same time, the first needle bed of the flat knitting machine is used to weave the first through hole and the second through hole, and the first through hole and the second through hole can be more accurately aligned, thereby improving processing efficiency and ventilation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the present invention.

[0019] Figure 2 It is a schematic diagram of the top structure of the present invention.

[0020] Figure 3 It is a schematic diagram of the weaving principle of the present invention.

[0021] In the figure:

[0022] Shoe body 100 Sole 10

[0023] Inner shoe bottom 11 Outer shoe bottom 12

[0024] Upper 20 Inner shoe surface 21

[0025] External shoe surface 22 Through hole 30

[0026] First through hole 31 Second through hole 32

[0027] Third through hole 33 shoe opening 40

[0028] Forefoot area 101 Arch area 102

[0029] Heel area 103 First ventilation area 104

[0030] Second breathable area 105 Third breathable area 106

[0031] Inside 107 Outside 108 DETAILED DESCRIPTION

[0032] In order to further explain the technical solution of the present invention, it is described in detail below in conjunction with embodiments.

[0033] Reference Figures 1 to 3 A fly-knit breathable sock shoe comprises a shoe body 100 integrally knitted by a flat knitting machine having a first needle bed (usually also called a front needle bed) and a second needle bed (usually also called a rear needle bed) arranged opposite to each other, and the flat knitting machine of the first needle bed and the second needle bed is an existing well-known device. The shoe body 100 comprises a vamp 10 and a sole 20, wherein the sole 10 and the vamp 20 enclose a cavity for accommodating a foot, and a shoe opening 40 communicating with the cavity is provided on the vamp 20. The vamp 10 comprises an inner vamp portion 21 and an outer vamp portion 22 knitted by the first needle bed, and the outer vamp portion 22 covers the inner vamp portion 21 to form a double-layer vamp. The sole 10 comprises an inner shoe sole 11 and an outer shoe sole 12 knitted by the second needle bed, and the outer shoe sole 12 covers the inner shoe sole 11 to form a double-layer sole. The present invention also includes a first through hole 31 woven on the inner shoe surface 21 and a second through hole 32 woven on the outer shoe surface 22. The first through hole 31 and the second through hole 32 are arranged in a corresponding manner to form a through hole 30. The outer shoe surface 22 is connected to the outer shoe bottom 12 by weaving, and the inner shoe surface 21 is connected to the inner shoe bottom 11 by weaving.

[0034] As a preferred embodiment of the present invention, the outer vamp 22 is further provided with a third through hole 33, which extends to the inner vamp 21 and forms a blind hole. The position where the through hole 30 is provided on the vamp 20 has the best air permeability, and the position where the blind hole is provided has the second best air permeability. Through the cooperation of the through hole 30 and the blind hole, the vamp 20 can ensure good air permeability while ensuring the support performance of the vamp 20, so that the vamp 20 is not easy to collapse.

[0035] As a preferred embodiment of the present invention, the upper 20 includes a heel area 103 corresponding to the heel of a human body, an arch area 102 corresponding to the arch of the foot, and a forefoot area 101 corresponding to the front part of the sole of the foot. The side of the upper 20 corresponding to the inner side of the instep of a human body is the inner side 107, and the side corresponding to the outer side of the instep is the outer side 108. There are multiple through holes 30, and the multiple through holes 30 are divided into a first breathable area 104, a second breathable area 105 and a third breathable area 106. The first breathable area 104 and the second breathable area 105 are respectively arranged on the inner side 107 of the arch area 102 and the outer side 108 of the arch area 102, forming a breathable channel along the direction from the inner side 107 to the outer side 108 of the shoe, which can promote the airflow exchange between the cavity of the shoe and the outside to achieve better ventilation effect. In the present invention, the third breathable area 106 is arranged on the forefoot area 101 to improve the breathability of the toe area.

[0036] As a preferred embodiment of the present invention, there are multiple blind holes. The blind holes are arranged in the arch area 102 outside the first breathable area 104 and the second breathable area 105 , and the blind holes are arranged in the forefoot area 101 outside the third breathable area 106 .

[0037] Reference Figure 3 In order to better describe the present invention, the needles on the needle bed are named A, B, C, D, E, F, G, A1, B1, C1, D1, E1, F1... from left to right; the needles on the rear needle bed are named a, b, c, d, e, f, g, a1, b1, c1, d1, e1, f1... from left to right, k represents the yarn mouth, and the arrow below k represents the movement direction of the yarn mouth.

[0038] The present invention also provides a method for manufacturing a flyknit breathable sock shoe, which includes a shoe body 100 integrally knitted by a flat knitting machine having a first needle bed and a second needle bed arranged oppositely, and the first needle bed and the second needle bed can move laterally relative to each other. The shoe body 100 includes a shoe upper 20 and a sole 10, wherein the shoe upper 20 includes an inner shoe portion 21 and an outer shoe portion 22 knitted by a first needle bed, and the sole 10 includes an inner shoe portion 11 and an outer shoe portion 12 knitted by a second needle bed, wherein the outer shoe portion 22 covers the inner shoe portion 21, and the outer shoe portion 12 covers the inner shoe portion 11, and further includes a first through hole 31 knitted on the inner shoe portion 21 and a second through hole 32 knitted on the outer shoe portion 22, wherein the first through hole 31 and the second through hole 32 are arranged in a positional manner and form a through hole 30, wherein the outer shoe portion 22 is connected to the outer shoe portion 12 by knitting, and the inner shoe portion 21 is connected to the inner shoe portion 11 by knitting, and the fly-woven breathable socks and shoes are knitted by the following method:

[0039] The yarn mouth of the flat knitting machine moves from left to right with the yarn, and knits a row of the outer shoe portion 22 on the first needle bed in a knitting manner of one needle knitting and two needles not knitting, and the two needles not knitting on the first needle bed are set as the first needle position (B, E, A1, D1 in the figure) and the second needle position (C, F, B1, E1 in the figure); the yarn mouth moves from right to left, and knits a row of the outer shoe bottom 12 on the second needle bed in a knitting manner of one needle knitting and two needles not knitting, and the two needles not knitting on the second needle bed are set as the third needle position (b, e, a1, d1 in the figure) and the fourth needle position (c, f, b1, e1 in the figure);

[0040] The coils on some of the knitting needles on the first needle bed are transferred to the second needle position on the second needle bed by turning needles, and then the coils on the second needle position are transferred to another coil on the first needle bed by turning needles, thereby forming the second through hole 32 (the turning needle action in this step is Figure 3 Not shown in the figure, the coil at A can be transferred to D by turning the needle, thereby forming a second through hole 32 at A);

[0041] Transfer the loops hung on the knitting needles of the first needle bed to the third needle position of the second needle bed by turning the needle (for example, the loop at D is transferred to e, and the loop at C1 is transferred to d1);

[0042] The yarn mouth moves from left to right, and forms a horizontal row of the inner shoe surface 21 by knitting one needle and two needles without knitting on the second needle position (that is, there are two knitting needles between the two second needle positions that do not participate in knitting), and transfers the coil on the second needle position to the third needle position on the second needle bed by turning the needle, and then transfers the coil from the third needle position to another coil on the second needle position by turning the needle, thereby forming the first through hole 31 (the turning needle action in this step is Figure 3 Not shown in the figure, the coil at B can be transferred to E by turning the needle, thereby forming a first through hole 31 at B;

[0043] The loops on the knitting needles of the second needle bed (including the loops at a, d, e, g, c1, d1, etc.) are all transferred to the first needle bed (i.e., the corresponding loops at C, F, G, B1, E1, F1) by turning needles, and the yarn mouth moves from right to left, and one row of the inner shoe sole 11 is knitted on the fourth needle position in a knitting manner of one needle knitting and two needles not knitting (i.e., there are two knitting needles between the two fourth needle positions that do not participate in knitting);

[0044] The coils of the horizontal row corresponding to the outer shoe bottom 12 (the coils at C, F and B1, E1) are transferred from the first needle bed to the original position of the second needle bed (at a, d, g, c1) by turning the needles. Repeat the above steps until the knitting of the entire shoe is completed.

[0045] The needle transfer mentioned in the present invention refers to transferring the coil hung on the knitting needle to another knitting needle through the movement of the needle bed and the knitting needle. The needle transfer action itself is an existing well-known action.

[0046] The product form of the present invention is not limited to the embodiments of this case. Any appropriate changes or modifications made by anyone with similar ideas should be deemed to be within the patent scope of the present invention.

Claims

1. A method for manufacturing a fly-knit breathable sock shoe, the fly-knit breathable sock shoe comprising a shoe body integrally knitted by a flat knitting machine having a first needle bed and a second needle bed arranged opposite to each other, the shoe body comprising an upper and a sole, characterized in that: The shoe upper comprises an inner shoe upper portion and an outer shoe upper portion knitted by a first needle bed, the shoe sole comprises an inner shoe sole and an outer shoe sole knitted by a second needle bed, the outer shoe upper portion covers the inner shoe upper portion, the outer shoe sole covers the inner shoe sole, and further comprises a first through hole knitted on the inner shoe upper portion and a second through hole knitted on the outer shoe upper portion, the first through hole and the second through hole are arranged in a positional manner to form a through hole, the outer shoe upper portion and the outer shoe sole are connected together by knitting, and the inner shoe upper portion and the inner shoe sole are connected together by knitting, and the flying woven breathable socks and shoes are knitted by the following method: The yarn mouth of the flat knitting machine carries the yarn and moves from left to right, and knits a horizontal row of the outer shoe surface on the first needle bed in a knitting manner of one needle knitting and two needles not knitting, and the two needles not knitting on the first needle bed are set as the first needle position and the second needle position; the yarn mouth moves from right to left, and knits a horizontal row of the outer shoe bottom on the second needle bed in a knitting manner of one needle knitting and two needles not knitting, and the two needles not knitting on the second needle bed are set as the third needle position and the fourth needle position; Transferring the coils on some of the knitting needles on the first needle bed to the second needle position on the second needle bed by turning needles, and then transferring the coils on the second needle position to another coil on the first needle bed by turning needles, thereby forming the second through hole; The coils hung on the knitting needles of the first needle bed are transferred to the third needle position of the second needle bed in a needle transfer manner; The yarn mouth moves from left to right, knits one needle and two needles at the second needle position to form a horizontal row of the inner shoe surface, transfers the loop on the second needle position to the third needle position on the second needle bed by turning the needle, and then transfers the loop from the third needle position to another loop on the second needle position by turning the needle, thereby forming the first through hole; Transfer all the loops on the knitting needles of the second needle bed to the first needle bed in a needle transfer manner, move the yarn mouth from right to left, and knit a horizontal row of the inner shoe bottom in a knitting manner of one needle knitting and two needles not knitting at the fourth needle position; The coils of the horizontal row corresponding to the outer shoe bottom are transferred from the first needle bed to the original position of the second needle bed in a needle transfer manner.

2. The method for making a fly-knit breathable socks and shoes according to claim 1, characterized in that: The outer shoe surface is also provided with a third through hole, which extends to the inner shoe surface and forms a blind hole.

3. The method for making a fly-knit breathable socks and shoes according to claim 2, characterized in that: The shoe upper includes a heel area corresponding to the human heel, an arch area corresponding to the arch of the foot, and a forefoot area corresponding to the front of the sole of the foot, with the side of the shoe upper corresponding to the inner side of the human instep as the inner side, and the side corresponding to the outer side of the instep as the outer side. There are multiple through holes, and the multiple through holes are divided into a first breathable area, a second breathable area, and a third breathable area. The first breathable area and the second breathable area are separately arranged on the inner side of the arch area and the outer side of the arch area, and the third breathable area is arranged on the forefoot area.

4. The method for making a fly-knit breathable socks and shoes as claimed in claim 3, characterized in that: There are multiple blind holes. The blind holes are arranged in the arch area outside the first breathable area and the second breathable area, and the blind holes are arranged in the forefoot area outside the third breathable area.

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