A plate partition structure and a manufacturing method thereof

Abstract

The present invention discloses a plate partition structure and a manufacturing method thereof, the plate partition structure comprising: a column, on which a first opening groove for positioning the side of a plate is provided; a top beam, on which a second opening groove for positioning the top of a plate is provided; the column is provided with a first positioning groove and a second positioning groove on both sides of the first opening groove, respectively; the top beam is provided with a first embedding portion matching the first positioning groove and a second embedding portion matching the second positioning groove, the second opening groove can be sleeved on the outside of the first opening groove, a fastening connection component is provided between the top beam and the column, and no other tools are required for positioning during the assembly process, which greatly improves the assembly efficiency of the plate partition structure, and the installation structure is simpler and more stable. The manufacturing method of the plate partition structure is simple, fast, efficient and stable, and the quality stability of the manufactured plate partition structure is high.

Description

Technical Field

[0001] The invention relates to a plate partition structure and a manufacturing method thereof. Background Art

[0002] With the development of prefabricated buildings, prefabricated toilets have been developed and applied in prefabricated buildings. Prefabricated parts and components have the characteristics of standardized design, factory production, prefabricated construction, green environmental protection, and shortened construction period.

[0003] The current prefabricated toilets are prefabricated into various components and then assembled on site. These components mainly include multiple columns, top beams and panels, most of which are glass panels. A top beam is connected between two adjacent columns to form a space for installing glass panels, thereby using glass panels to divide the space into two parts.

[0004] In the prior art, the columns and top beams are spliced ​​at an angle and fixed with bolts. In order to ensure the accuracy of the position of the plate partition structure, the bevel splicing process must be very precise. Multiple sets of bolts need to be fixed during the assembly process, and a positioning process needs to be added before the bolts are fixed. This not only affects the installation efficiency and installation effect of the plate partition structure, but also easily causes deviations in the assembly dimensions of the prefabricated toilet, resulting in a decrease in the quality of the prefabricated toilet. Most of the current toilet partitions are spliced ​​at an angle and fastened with screws. Imprecise adjustment of the bevel angle will cause the splicing angle to shift. This structure has many processing steps and a relatively complicated processing method, which leads to material loss and increases the workload of assembling prefabricated toilets. Summary of the invention

[0005] In order to overcome the deficiencies of the prior art, one of the objects of the present invention is to provide a plate partition structure that is simple in structure, efficient in installation and stable, and a second object is to provide a method for manufacturing the above-mentioned plate partition structure.

[0006] The technical solution adopted by the present invention to solve its technical problem is:

[0007] The present invention discloses a plate partition structure, comprising: a column, fixed on a wall or the ground, on which a first opening groove with a side opening is arranged, the first opening groove is used to position the side edge of the plate; a top beam, fixedly arranged on the column, on which a second opening groove with a downward opening is arranged, the second opening groove is used to position the top edge of the plate; the column is provided with a first positioning groove and a second positioning groove on both sides of the first opening groove respectively, the top beam is provided with a first embedded portion matching the first positioning groove and a second embedded portion matching the second positioning groove, the second opening groove is located between the first embedded portion and the second embedded portion and can be sleeved on the outside of the first opening groove, and a fastening connection component is provided between the top beam and the column.

[0008] As a preferred embodiment of the present invention, the columns and top beams are both formed by extrusion of aluminum profiles.

[0009] As a preferred embodiment of the present invention, the column comprises a square frame body with uniform wall thickness, the side of the square frame body is recessed inward to form the first opening groove, the side of the frame body is punched to form a first U-shaped punching cutout and a second U-shaped punching cutout located on both sides of the first opening groove, respectively, the first U-shaped punching cutout is connected to the inner cavity of the square frame body to form the first positioning groove, the second U-shaped punching cutout is connected to the inner cavity of the square frame body to form the second positioning groove, the groove width of the second opening groove is A, the groove width of the first opening groove is B, the wall thickness of the frame body is C, A≥B+C. The column can form the first opening groove by one-time extrusion molding, and the first positioning groove and the second positioning groove can be formed by stamping. It has a simple structure, is easy to produce, and can save materials while ensuring strong mechanical strength.

[0010] As a preferred embodiment of the present invention, the top beam includes a first bar frame and a second bar frame, and the upper wall plate of the first bar frame is connected to the upper wall plate of the second bar frame to form the second opening groove. The above top beam can be integrally extruded by aluminum material, and the frame structure of the top beam is conducive to lightweight and structural stability.

[0011] In some embodiments of the present invention, the first opening groove extends along the vertical direction of the column, and a first U-shaped rubber strip is detachably installed in the first opening groove, and the inner diameter of the first U-shaped rubber strip matches the thickness of the plate. The second opening groove extends along the horizontal direction of the top beam, and a second U-shaped rubber strip is detachably installed in the second opening groove, and the inner diameter of the second U-shaped rubber strip matches the thickness of the plate. Since the second opening groove can be fitted on the outside of the first opening groove, that is, the groove width of the second opening groove is wider than the groove width of the first opening groove, and the thickness of the side and top edges of the plate is uniform, in order to prevent the top edge of the plate from loosening in the second opening groove, the above-mentioned first U-shaped rubber strip and the second U-shaped rubber strip can be used to solve the above-mentioned problem. Here, in order to adapt to the groove width of the second opening groove, the wall thickness of the second U-shaped rubber strip is larger than the wall thickness of the first U-shaped rubber strip.

[0012] As a preferred embodiment of the present invention, the fastening connection assembly includes an L-shaped angle code and a fastening screw, the L-shaped angle code includes a vertical connection part and a horizontal connection part, the vertical connection part is fixedly mounted on the inner wall of the first opening groove, the horizontal connection part is provided with a threaded hole matching the fastening screw, the top beam is provided with a through hole corresponding to the threaded hole, and the fastening screw passes through the through hole and is screwed to the threaded hole.

[0013] The present invention also discloses a method for manufacturing a plate partition structure, comprising the following steps:

[0014] S1: Making columns and top beams, extruding aluminum to obtain a square frame body, punching out a first U-shaped punching cutout and a second U-shaped punching cutout located on both sides of the first opening groove on the side of the square frame body, the first U-shaped punching cutout is connected to the inner cavity of the square frame body to form the first positioning groove, and the second U-shaped punching cutout is connected to the inner cavity of the square frame body to form the second positioning groove, thereby obtaining columns; extruding aluminum to obtain the top beam;

[0015] S2: Prepare a first U-shaped rubber strip and a second U-shaped rubber strip, and fasten the connection assembly;

[0016] S3: Assemble the panel partition structure, fix the column on the wall or the ground, install the first U-shaped rubber strip in the first open groove, install the side of the panel in the first U-shaped rubber strip, install the second U-shaped rubber strip on the top edge of the panel, position the top beam on the column, so that the second open groove is mounted on the outside of the first open groove, the first embedded part is embedded in the first positioning groove, and the second embedded part is embedded in the second positioning groove. Finally, tighten the connection assembly to fix the top beam and the column.

[0017] As a further preferred embodiment of the above-mentioned method for manufacturing a plate partition structure, the fastening connection component in step S2 includes an L-shaped angle code and a fastening screw, the L-shaped angle code includes a vertical connection part and a horizontal connection part, the horizontal connection part is provided with a threaded hole matching with the fastening screw, a through hole corresponding to the threaded hole is punched on the top beam in step S1, the vertical connection part is fixedly installed on the inner wall of the first opening groove, and after the top beam is positioned on the column, the fastening screw passes downward through the through hole and is screwed into the threaded hole, thereby fixing the top beam and the column.

[0018] Beneficial effects: The plate partition structure of the present invention uses the first positioning groove and the first embedded part, the second positioning groove and the second embedded part to cooperate for positioning, and the second opening groove is mounted on the outside of the first opening groove so that the side and top edges of the plate can be on the same plane. There is no need to use other tools for positioning during the assembly process, which greatly improves the assembly efficiency of the plate partition structure, and the installation structure is simpler and more stable. Among them, the columns and the top beams are extruded from aluminum profiles, so that the columns and the top beams are lightweight, which is convenient for transportation and installation, and can prevent deformation during transportation, thereby ensuring the stability of the quality of the plate partition structure. The fastening connection assembly composed of L-shaped angle codes and fastening screws does not require the provision of multiple sets of bolt assemblies to fix the top beam and the columns, and can improve the firmness and stability of the connection. The present invention also discloses a method for making the above-mentioned plate partition structure. The method for making the plate partition structure is simple, fast, efficient and stable, and the quality stability of the produced plate partition structure is relatively high. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0020] Figure 1 It is a structural schematic diagram of the plate partition structure of the present invention;

[0021] Figure 2 yes Figure 1 Schematic diagram of the structural decomposition. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0023] Reference Figure 1 and Figure 2 The present invention discloses a plate partition structure, comprising: a column 1, fixed on a wall or the ground, on which a first opening groove 11 with a side opening is arranged, and the first opening groove 11 is used to position the side edge of the plate 100; a top beam 2, fixedly arranged on the column 1, on which a second opening groove 21 with a downward opening is arranged, and the second opening groove 21 is used to position the top edge of the plate 100; the column 1 is provided with a first positioning groove 12 and a second positioning groove 13 on both sides of the first opening groove 11, respectively, and the top beam 2 is provided with a first embedded portion 22 matching the first positioning groove 12 and a second embedded portion 23 matching the second positioning groove 13, the second opening groove 21 is located between the first embedded portion 22 and the second embedded portion 23 and can be sleeved on the outside of the first opening groove 11, and a fastening connection component 30 is provided between the top beam 2 and the column 1. The plate partition structure of the present invention utilizes the first positioning groove 12 and the first embedded portion 22, and the second positioning groove 13 and the second embedded portion 23 to cooperate for positioning, and the second opening groove 21 is sleeved on the outside of the first opening groove 11 so that the side and top edges of the plate 100 can be on the same plane. There is no need to use other tools for positioning during the assembly process, which greatly improves the assembly efficiency of the plate partition structure, and the installation structure is simpler and more stable.

[0024] According to actual use needs, a first opening groove can be provided on different sides of the same column, so as to form different plate partition structures by splicing in different directions. In some embodiments, a top beam is connected between two adjacent columns, and a ground beam opposite to the top beam is also provided on the ground, and the top beam, the ground beam and the two columns together form an installation space for accommodating the plate.

[0025] As a preferred embodiment of the present invention, the columns 1 and the top beam 2 are both extruded from aluminum profiles, so that the columns 1 and the top beam 2 are lightweight, easy to transport and install, and can prevent deformation during transportation, thereby ensuring the stability of the quality of the plate partition structure.

[0026] See also Figure 2 As a preferred embodiment of the present invention, the column 1 includes a square frame body with uniform wall thickness, the side of the square frame body is recessed inward to form the first opening groove 11, the side of the frame body is punched to form a first U-shaped punching cutout and a second U-shaped punching cutout located on both sides of the first opening groove 11, the first U-shaped punching cutout is connected to the inner cavity of the square frame body to form the first positioning groove 12, the second U-shaped punching cutout is connected to the inner cavity of the square frame body to form the second positioning groove 13, the groove width of the second opening groove 21 is A, the groove width of the first opening groove 11 is B, and the wall thickness of the frame body is C, A≥B+2C, so as to meet the requirement that the second opening groove 21 can be fitted on the outside of the first opening groove 11, preferably, A=B+2C, thereby preventing the second opening groove 21 from being relatively loose with the first opening groove 11. The column 1 can form the first opening groove 11 by one-time extrusion molding, and the first positioning groove 12 and the second positioning groove 13 can be formed by stamping. It has a simple structure, is easy to produce, and can save materials while ensuring strong mechanical strength.

[0027] See also Figure 2 As a preferred embodiment of the present invention, the top beam 2 includes a first bar frame and a second bar frame, and the upper wall plate of the first bar frame is connected to the upper wall plate of the second bar frame to form the second opening groove 21. Here, the first bar frame constitutes the first embedded portion 22, and the second bar frame constitutes the second embedded portion 23. The top beam 2 can be formed by integral extrusion of aluminum material, and the frame structure of the top beam 2 is conducive to lightweight and structural stability.

[0028] See also Figure 2In some embodiments of the present invention, the first opening groove 11 extends along the vertical direction of the column 1, and a first U-shaped rubber strip 4 is detachably installed in the first opening groove 11, and the inner diameter of the first U-shaped rubber strip 4 matches the thickness of the plate 100. The second opening groove 21 extends along the horizontal direction of the top beam 2, and a second U-shaped rubber strip 5 is detachably installed in the second opening groove 21, and the inner diameter of the second U-shaped rubber strip 5 matches the thickness of the plate 100. Since the second opening groove 21 can be fitted outside the first opening groove 11, that is, the groove width of the second opening groove 21 is wider than the groove width of the first opening groove 11, and the thickness of the side and top edges of the plate 100 is uniform, in order to prevent the top edge of the plate 100 from loosening in the second opening groove 21, the above-mentioned first U-shaped rubber strip 4 and second U-shaped rubber strip 5 can be used to solve the above-mentioned problem. Here, in order to adapt to the groove width of the second opening groove 21, the wall thickness of the second U-shaped rubber strip 5 is larger than the wall thickness of the first U-shaped rubber strip 4.

[0029] See also Figure 2 As a preferred embodiment of the present invention, the fastening connection assembly 30 includes an L-shaped angle code 31 and a fastening screw 32. The L-shaped angle code 31 includes a vertical connection part and a horizontal connection part. The vertical connection part is fixedly mounted on the inner wall of the first opening slot 11. The horizontal connection part is provided with a threaded hole 311 that matches the fastening screw 32. The top beam 2 is provided with a through hole 24 corresponding to the threaded hole 311. The fastening screw 32 passes through the through hole 24 and is screwed with the threaded hole 311. It is not necessary to set up multiple sets of bolt assemblies to fix the top beam 2 and the column 1, and the firmness and stability of the connection can be improved.

[0030] The present invention also discloses a method for manufacturing a plate partition structure, comprising the following steps:

[0031] S1: manufacturing a column 1 and a top beam 2, extruding an aluminum material to obtain a square frame body, punching out a first U-shaped punching cutout and a second U-shaped punching cutout located on both sides of the first opening groove 11 on the side of the square frame body, the first U-shaped punching cutout is connected to the inner cavity of the square frame body to form the first positioning groove 12, and the second U-shaped punching cutout is connected to the inner cavity of the square frame body to form the second positioning groove 13, thereby obtaining a column 1; extruding an aluminum material to obtain the top beam 2;

[0032] S2: Prepare the first U-shaped rubber strip 4 and the second U-shaped rubber strip 5, and fasten the connection assembly 30;

[0033] S3: Assemble the panel partition structure, fix the column 1 on the wall or the ground, install the first U-shaped rubber strip 4 in the first opening groove 11, install the side of the panel 100 in the first U-shaped rubber strip 4, install the second U-shaped rubber strip 5 on the top edge of the panel 100, position the top beam 2 on the column 1, so that the second opening groove 21 is mounted on the outside of the first opening groove 11, the first embedded portion 22 is embedded in the first positioning groove 12, and the second embedded portion 23 is embedded in the second positioning groove 13. Finally, the fastening connection component 30 fixes the top beam 2 and the column 1.

[0034] The method for manufacturing the plate partition structure is simple, rapid, efficient and stable, and the quality stability of the manufactured plate partition structure is relatively high.

[0035] As a further preferred embodiment of the above-mentioned method for manufacturing a plate partition structure, the fastening connection component 30 in step S2 includes an L-shaped angle code 31 and a fastening screw 32, the L-shaped angle code 31 includes a vertical connection part and a horizontal connection part, the horizontal connection part is provided with a threaded hole 311 matching with the fastening screw 32, a through hole 24 corresponding to the threaded hole 311 is punched on the top beam 2 in step S1, the vertical connection part is fixedly installed on the inner wall of the first opening groove 11, and after the top beam 2 is positioned on the column 1, the fastening screw 32 passes downward through the through hole 24 and is screwed with the threaded hole 311, thereby fixing the top beam 2 and the column 1.

[0036] The above embodiments are only preferred embodiments of the present invention, and the present invention may also have other embodiments, such as reasonably combining the technical solutions recorded in multiple embodiments. Those skilled in the art may also make equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalent modifications or substitutions are all included in the scope set by the claims of this application.

Claims

1. A plate partition structure, comprising: A column (1) is fixed on a wall or the ground, and is provided with a first opening groove (11) with a side opening, wherein the first opening groove (11) is used to position the side edge of the plate (100); A top beam (2) is fixedly arranged on the column (1), and is provided with a second opening groove (21) opening downward, wherein the second opening groove (21) is used to position the top edge of the plate (100); It is characterized in that The column (1) is provided with a first positioning groove (12) and a second positioning groove (13) on both sides of the first opening groove (11), respectively; the top beam (2) is provided with a first embedding portion (22) matching the first positioning groove (12) and a second embedding portion (23) matching the second positioning groove (13); the second opening groove (21) is located between the first embedding portion (22) and the second embedding portion (23) and can be sleeved on the outside of the first opening groove (11); a fastening connection component (30) is provided between the top beam (2) and the column (1); The first opening groove (11) extends along the vertical direction of the column (1), a first U-shaped rubber strip (4) is detachably installed in the first opening groove (11), and the inner diameter of the first U-shaped rubber strip (4) matches the thickness of the plate (100); the second opening groove (21) extends along the horizontal direction of the top beam (2), a second U-shaped rubber strip (5) is detachably installed in the second opening groove (21), and the inner diameter of the second U-shaped rubber strip (5) matches the thickness of the plate (100); The fastening connection assembly (30) comprises an L-shaped angle code (31) and a fastening screw (32), the L-shaped angle code (31) comprising a vertical connection portion and a horizontal connection portion, the vertical connection portion being fixedly mounted on the inner wall of the first opening slot (11), the horizontal connection portion being provided with a threaded hole (311) matching the fastening screw (32), the top beam (2) being provided with a through hole (24) corresponding to the threaded hole (311), the fastening screw (32) passing through the through hole (24) and being threadedly connected to the threaded hole (311); The upright column (1) and the top beam (2) are both formed by extrusion of aluminum profiles; The column (1) comprises a square frame body with uniform wall thickness, the side surface of the square frame body is recessed inward to form the first opening groove (11), the side surface of the square frame body is punched to form a first U-shaped punching cutout and a second U-shaped punching cutout respectively located on both sides of the first opening groove (11), the first U-shaped punching cutout is connected to the inner cavity of the square frame body to form the first positioning groove (12), the second U-shaped punching cutout is connected to the inner cavity of the square frame body to form the second positioning groove (13), the groove width of the second opening groove (21) is A, the groove width of the first opening groove (11) is B, the wall thickness of the square frame body is C, and A≥B+2C; The top beam (2) comprises a first strip frame and a second strip frame, the upper wall plate of the first strip frame being connected to the upper wall plate of the second strip frame at intervals to form the second opening groove (21); The method for manufacturing the above-mentioned plate partition structure comprises the following steps: S1: manufacturing a column (1) and a top beam (2), extruding an aluminum material to obtain a square frame body, punching out a first U-shaped punching cutout and a second U-shaped punching cutout located on both sides of the first opening groove (11) on the side surface of the square frame body, the first U-shaped punching cutout being connected to the inner cavity of the square frame body to form the first positioning groove (12), and the second U-shaped punching cutout being connected to the inner cavity of the square frame body to form the second positioning groove (13), thereby obtaining a column (1); extruding an aluminum material to obtain the top beam (2); S2: preparing a first U-shaped rubber strip (4) and a second U-shaped rubber strip (5), and fastening the connection assembly (30); S3: Assembling the plate partition structure, fixing the column (1) on the wall or the ground, installing the first U-shaped rubber strip (4) in the first opening groove (11), installing the side of the plate (100) in the first U-shaped rubber strip (4), installing the second U-shaped rubber strip (5) on the top edge of the plate (100), positioning the top beam (2) on the column (1), so that the second opening groove (21) is sleeved on the outside of the first opening groove (11), the first embedded portion (22) is embedded in the first positioning groove (12), and the second embedded portion (23) is embedded in the second positioning groove (13), and finally, fastening the connection assembly (30) to fix the top beam (2) and the column (1) in connection.

2. A plate partition structure as claimed in claim 1, characterized in that , The fastening connection assembly (30) in step S2 comprises an L-shaped angle code (31) and a fastening screw (32), the L-shaped angle code (31) comprising a vertical connection portion and a horizontal connection portion, the horizontal connection portion being provided with a threaded hole (311) matching the fastening screw (32), a through hole (24) corresponding to the threaded hole (311) being punched out on the top beam (2) in step S1, the vertical connection portion being fixedly mounted on the inner wall of the first opening groove (11), and after the top beam (2) is positioned on the column (1), the fastening screw (32) is passed downward through the through hole (24) and is screwed into the threaded hole (311), thereby fixing the top beam (2) and the column (1) in connection.

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