A twist needle waist drum device

By designing a waist drum device for twist needles below 0.2mm, using push-block push and receiving block connection and extrusion technology, the problems of unstable and low efficiency of twist needles during waist drumming are solved, and the accuracy of twist needles is achieved Transmission and fast waist bulging improve productivity.

CN110911938BActive Publication Date: 2025-01-03JIANGXI JIAYU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN201911307308.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-18
Publication Date
2025-01-03
Estimated Expiration
2039-12-18

AI Technical Summary

Technical Problem

Twist needles below 0.2mm are not convenient to manually clamp and remove during waist drumming, and are inefficient, easily fly away when rotating, and easily jump during transmission, resulting in low accuracy and efficiency.

Method used

A twist needle drum device including a vibrating disk feeding mechanism, a feeding mechanism, a feed pushing mechanism and a drum waist mechanism is designed. The pushing block directly pushes the twist needle, and the drum waist is formed by two receiving blocks being pressed against each other. , ensure accurate transmission of the twist needle and rapid waist bulge.

Benefits of technology

The accurate transmission and rapid waist bulge of the needle are achieved, the production efficiency is improved, the problem of the needle flying away and jumping is avoided, and the processing process is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a twist needle waist-drumming device, comprising a workbench, on which a vibrating plate feeding mechanism for feeding twist needles, a receiving mechanism docking with the discharge port of the vibrating plate feeding mechanism for receiving twist needles, a waist-drumming mechanism for drumming the received twist needles, and a pushing mechanism for pushing the twist needles received by the receiving mechanism into the waist-drumming mechanism; the waist-drumming mechanism comprises a first receiving block, a first driver for driving the first receiving block to slide, a second receiving block for docking with the first receiving block to form a drum waist, and a second driver for driving the second receiving block to slide. Compared with the prior art, the twist needle waist-drumming device uses a pushing block to directly push the twist needles during transmission to prevent the twist needles from jumping, and uses two receiving blocks to bend and squeeze to form a drum waist during drum waisting, so that the twist needles are accurately transmitted and quickly drummed, which is simple and convenient, and improves production efficiency.
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Description

Technical Field

[0001] The invention relates to the field of machining, in particular to a twist needle waist bulging device suitable for machining twist needles with a diameter of less than 0.2 mm. Background Art

[0002] When twist needles with diameters below 0.2 mm are used for waist drumming, they are very small, so it is inconvenient to manually clamp them, which results in low efficiency and low yield. When the waist drumming is performed by rotating, the twist needles are easy to fly away, causing waist drumming failure. In addition, during the transmission process, the push needles are used for pushing, and the twist needles are easy to jump and fly away. The twist needles cannot accurately enter the waist drum groove, making the transmission of the twist needles difficult. Summary of the invention

[0003] In view of the above problems, the present invention provides a twist needle waist-drumming device, which can accurately transmit the twist needles and quickly drum the twist needles, thereby improving production efficiency.

[0004] The technical solution adopted by the present invention is:

[0005] A twist needle waist-drumming device comprises a workbench, on which is provided a vibrating plate feeding mechanism for feeding twist needles, a receiving mechanism docking with the discharge port of the vibrating plate feeding mechanism for receiving twist needles, a waist-drumming mechanism for drumming the received twist needles, and a pushing mechanism for pushing the twist needles received by the receiving mechanism into the waist-drumming mechanism; the waist-drumming mechanism comprises a first receiving block, a first driver for driving the first receiving block to slide, a second receiving block docking with the first receiving block to form a drum waist, and a second driver for driving the second receiving block to slide, a first receiving groove for accommodating one end of the twist needle when the pushing mechanism pushes the twist needle is provided in the first receiving block, a second receiving groove for accommodating the other end of the twist needle when the two receiving blocks dock, and the sum of the lengths of the two receiving grooves is less than the length of the undrummed twist needle; the pushing mechanism comprises a pushing block for pushing the twist needle in the receiving mechanism into the first receiving groove, and a pushing block driver for driving the pushing block to move.

[0006] Preferably, a first drum waist hole is formed at one end of the first receiving groove, and a second drum waist hole is formed at the other end of the second receiving groove for docking with the first drum waist hole when the two receiving blocks are docked.

[0007] Preferably, an end of the push block close to the first receiving groove forms an opening for the twist needle to extend into so as to press the twist needle.

[0008] Preferably, the bottom side of the push block forms a push shaft for pushing the twist needle.

[0009] Preferably, the material receiving mechanism includes a material receiving seat for receiving twist needles, a material receiving slide connected to the material receiving seat for driving the material receiving seat up and down, and a material receiving driver for driving the material receiving slide up and down. The material receiving seat is provided with a material receiving trough for receiving the twist needles transmitted by the vibration plate feeding mechanism.

[0010] Preferably, the drum waist mechanism includes a fixed seat fixed on the workbench, and the fixed seat is provided with a first slide groove for the first receiving block to slide and a second slide groove for the second receiving block to slide. The first slide groove is horizontal and vertical to the second slide groove, and an intersection is formed between the first slide groove and the second slide groove for the first receiving block and the second receiving block to dock.

[0011] More preferably, the fixing seat is provided with a first pressing plate located on the first sliding groove to prevent the first receiving block in the first sliding groove from jumping, and a second pressing plate located on the second sliding groove to prevent the second receiving block in the second sliding groove from jumping.

[0012] Preferably, the twist needle waist drum device also includes a clamping mechanism for clamping the waist drum twist needles from the waist drum mechanism, a material drop opening is provided on the workbench for the waist drum twist needles clamped by the clamping mechanism to drop, and a receiving box is provided below the material drop opening for receiving the waist drum twist needles dropped from the material drop opening.

[0013] More preferably, the clamping mechanism includes a frame fixed on the workbench, a material picking clamp located between the first receiving block and the second receiving block, and a translational drive assembly arranged on the frame for driving the material picking clamp to move back and forth between the first receiving block and the second receiving block that are separated after the drum waist is completed to clamp the drum waist twist needles.

[0014] More preferably, the translation drive assembly includes a slide rail arranged on the frame, a bearing seat for carrying the material picking clamp, a slide seat arranged on the bearing seat and cooperating with the slide rail, and a slide seat driver for driving the slide seat to move along the slide rail.

[0015] Compared with the prior art, the beneficial effects of the present invention are: the present invention provides a twist needle waist-drumming device, which is suitable for processing twist needles below 0.2 mm. During transmission, a push block is used to directly push the twist needle to prevent the twist needle from jumping, and two receiving blocks are used to connect and extrude to form a drum waist during drum waisting. In this way, the twist needle is accurately transmitted and the drum waist is quickly drummed, which is simple and convenient and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 , which is a schematic diagram of a twist needle waist drum device provided by the present invention Figure 1 ;

[0017] Figure 2 , which is a schematic diagram of a twist needle waist drum device provided by the present invention Figure 2 ;

[0018] Figure 3 , which is a schematic diagram of a twist needle waist drum device provided by the present invention Figure 3 ;

[0019] Figure 4 , which is an exploded view of a twist needle waist drum device provided by the present invention;

[0020] Figure 5 , which is a schematic diagram of a material receiving mechanism in a twist needle drum waist device provided by the present invention;

[0021] Figure 6 , which is a schematic diagram of a material pushing mechanism in a twist needle drum waist device provided by the present invention;

[0022] Figure 7 , which is a schematic diagram of a waist-drumming mechanism in a twist needle waist-drumming device provided by the present invention;

[0023] Figure 8 , which is a schematic diagram of the sliding movement of the first receiving block and the second receiving block in the waist-beating mechanism of the twist needle waist-beating device provided by the present invention;

[0024] Fig. 9 , which is an exploded view of a waist-drumming mechanism in a twist needle waist-drumming device provided by the present invention;

[0025] Fig.10 , is a cross-sectional view of a fixing seat in a twist needle waist device provided by the present invention;

[0026] Fig.11 , which is a schematic diagram of a clamping mechanism in a twist needle waist device provided by the present invention;

[0027] Fig.12 , which is a schematic diagram of a twist needle forming a drum-waist twist needle. DETAILED DESCRIPTION

[0028] The preferred embodiments of the present invention are described in detail with reference to the accompanying drawings.

[0029] Figures 1 to 11 , which is a preferred embodiment of a twist needle waist device provided by the present invention. Figures 1 to 11As shown, the twist needle waist-drumming device includes a workbench 10, on which is provided a vibrating disk feeding mechanism 20 for feeding twist needles 100, a receiving mechanism 30 docked with a discharge port 21 of the vibrating disk feeding mechanism 20 for receiving twist needles, a drumming mechanism 40 for drumming the received twist needles, and a pushing mechanism 50 for pushing the twist needles received by the receiving mechanism 30 into the drumming mechanism 40. In this way, when the vibrating disk feeding mechanism 20 vibrates the twist needles 100 to the discharge port 21, the receiving mechanism 30 docks with the discharge port, and the twist needles in the discharge port enter the receiving mechanism 30, and then the pushing mechanism 50 pushes the twist needles 100 in the receiving mechanism 30 into the drumming mechanism 40 for drumming.

[0030] like Figures 7 to 10 As shown, the waist-bulging mechanism 40 includes a first receiving block 41, a first driver 42 for driving the first receiving block to slide, a second receiving block 43 for docking with the first receiving block 41 to form a bulged waist, and a second driver 44 for driving the second receiving block to slide. The first receiving block 41 is provided with a first receiving groove 411 for accommodating one end of the twist needle when the pushing mechanism 50 pushes the twist needle, and the second receiving block 43 is provided with a second receiving groove 431 for accommodating the other end of the twist needle when the two receiving blocks are docked. The sum of the lengths of the two receiving grooves 411 and 431 is less than the length of the un-bulged twist needle 100. In this way, under the action of the first driver 42 and the second driver 44, the first receiving block 41 is docked with the second receiving block 43, and the first receiving groove 411 is docked with the second receiving groove 431, thereby squeezing the twist needle placed in the receiving groove 411, so that the twist needle forms a bulged waist.

[0031] One end of the first receiving groove 411 forms a first waist hole 4111, and the other end of the first receiving groove 411 is a sealed end; the first waist hole 4111 is a conical hole, one end of which is large and the other end is small; the other end of the second receiving groove 431 forms a second waist hole 4311 for docking with the first waist hole when the two receiving blocks are docked, and one end of the second receiving groove 431 is a sealed end; the second waist hole 4311 is a conical hole, one end of which is large and the other end is small; when the two receiving blocks are docked, the larger ends of the two waist holes are docked, and the first waist hole 4111 is docked with the second waist hole 4311 to form a complete waist hole, and the twist needle 100 is also completed in the complete waist hole to form a waist twist needle 200.

[0032] like Fig.10As shown, the waist-drumming mechanism also includes a fixed seat 45 fixedly arranged on the workbench 10, and a first slide groove 451 for the first receiving block 41 to slide and a second slide groove 452 for the second receiving block to slide are provided on the fixed seat 45, the first slide groove 451 and the second slide groove 452 are horizontally and vertically, and an intersection 453 for the first receiving block 41 and the second receiving block 43 to dock is formed between the first slide groove and the second slide groove. When the first receiving groove 411 of the first receiving block 41 receives one end of the twist needle, the first driver 42 drives the first receiving block 41 to slide along the first slide groove 451 to the intersection 453, and the second driver 44 drives the second receiving block 43 to slide along the second slide groove 452 to the intersection 453, and the second receiving groove 431 receives the other end of the twist needle, and the first receiving block 41 and the second receiving block 43 dock in the intersection 453 to squeeze the twist needle to form a waist-drumming twist needle.

[0033] The fixed seat 45 is provided with a first pressing plate 46 which is located on the first slide groove to prevent the first receiving block in the first slide groove from jumping, and a second pressing plate 47 which is located on the second slide groove to prevent the second receiving block in the second slide groove from jumping, so as to ensure that the receiving block slides smoothly in the slide groove and prevent the twist needle in the receiving block from falling.

[0034] like Figure 5 As shown, the material receiving mechanism 30 includes a material receiving seat 31 for receiving twist needles, a material receiving slide 32 connected to the material receiving seat 31 for driving the material receiving seat up and down, and a material receiving driver 33 for driving the material receiving slide 32 to rise and fall. The material receiving seat 31 is provided with a material receiving groove 311 for receiving the twist needles transmitted by the vibration disk feeding mechanism. When receiving materials, the material receiving driver 33 drives the material receiving slide 32 to move downward, and the material receiving slide 32 drives the material receiving seat 31 to descend to a preset position and dock with the discharge port 21 of the vibration disk feeding mechanism 20; after receiving the twist needles, the material receiving driver 33 drives the material receiving slide 32 to move upward, and the material receiving slide 32 drives the material receiving seat 31 to rise to a preset position, and the material receiving seat 31 is aligned with the pushing mechanism 50, so that the pushing mechanism 50 can push the twist needles 100 in the material receiving seat 31 into the first receiving groove 411 of the first receiving block 41.

[0035] like Figure 6 As shown, the pushing mechanism 50 includes a pushing block 51 for pushing the twist needle in the material receiving mechanism into the first receiving groove and a pushing block driver 52 for driving the pushing block to move. After the material receiving seat 31 receives the twist needle 100, it rises to a preset position, and the pushing block driver 52 drives the pushing block 51 to push the twist needle 100 in the material receiving seat 31 to move, so that the twist needle 100 moves to the first receiving groove 411 of the first receiving block 41, and one end of the twist needle 100 is accommodated in the first receiving groove 411. Due to the large area of ​​the pushing block 51, the pushing block 51 can contact one end of the twist needle 100 when pushing, so as to stably push the twist needle and avoid misalignment with the twist needle.

[0036] The end of the push block close to the first receiving groove forms an opening 511 for the twist needle to be inserted into and pressed. In this way, when the twist needle is pushed, one end of the twist needle 100 is inserted into the opening 511 to prevent the twist needle from jumping during the pushing process, and ensure that the twist needle 100 is accurately pushed into the first receiving groove 411. In order to ensure stable pushing of the twist needle, the bottom side of the push block 51 is also formed with a push shaft 512 for pushing the twist needle. When the twist needle is pushed, the push shaft 512 is inserted into the material receiving groove 311 of the material receiving seat 31 to steadily push the twist needle 100.

[0037] The twist needle waist drumming device also includes a clamping mechanism 60 for clamping the waist drum twist needles from the waist drumming mechanism, a blanking port 70 is provided on the workbench 10 for the waist drum twist needles clamped by the clamping mechanism to be dropped, and a receiving box 80 is provided below the blanking port for receiving the waist drum twist needles dropped from the blanking port, so that after the waist drumming is completed, the second receiving block 43 is separated from the first receiving block 41 under the action of the second driver 44, and the clamping mechanism 60 clamps the waist drum twist needles 200 on the first receiving block 41 or the second receiving block 43, and moves to the top of the blanking port 70 for blanking, and the waist drum twist needles 200 coming out of the blanking port 70 are collected by the receiving box 80.

[0038] like Fig.11 As shown, the clamping mechanism 60 includes a frame 61 fixed on the workbench 10, a material picking clamp 62 located between the first receiving block and the second receiving block, and a translation drive component 63 arranged on the frame for driving the material picking clamp 62 to move back and forth between the first receiving block 41 and the second receiving block 43 separated after the drum waist is completed to clamp the drum waist twisted needle. When the material picking clamp 62 is ready to clamp the drum waist twisted needle 200, the translation drive component 63 drives the material picking clamp 62 to move back and forth between the separated first receiving block 41 and the second receiving block 43 to clamp the drum waist twisted needle 200. After clamping the drum waist twisted needle 200, the translation drive component 63 drives the material picking clamp 62 to above the blanking port 70 for blanking. It is worth noting that when the first receiving block 41 and the second receiving block 43 are docked, the two clamping arms of the material taking clamp 62 remain open, which does not affect the docking of the first receiving block 41 and the second receiving block 43; and after the first receiving block 41 and the second receiving block 43 are separated, the material taking clamp 62 clamps the drum waist twist needle. Since the drum waist twist needle 200 is very small, after the two receiving blocks are separated, it is uncertain in which receiving block the drum waist twist needle 200 is located, so the material taking clamp 62 needs to move between the two receiving blocks to clamp the drum waist twist needle 200.

[0039] The translation drive assembly 63 includes a slide rail 631 arranged on the frame 61, a supporting seat 632 for supporting the material picking clamp 62, a translation slide 633 arranged on the supporting seat 632 and cooperating with the slide rail 631, and a slide driver 634 for driving the translation slide to move along the slide rail. When translating, the slide driver 634 drives the translation slide 633 to move along the slide rail 631, driving the material picking clamp 62 on the supporting seat 632 to move, so that the material picking clamp 62 moves back and forth between the two receiving seats to clamp the drum waist twist needle 200.

[0040] It is worth noting that in order to match the height of the vibration plate in the vibration plate feeding mechanism 20 and facilitate the receiving box 80 to receive materials, the material receiving mechanism 30, the material pushing mechanism 50 and the fixed seat 45 are all fixed on the workbench through a support seat; in addition, before the material pushing mechanism 50 pushes the material, a sensor is used to detect whether the material receiving mechanism 30 has received the material.

[0041] The specific working process of the whole twist needle waist device is as follows: 1) Figure 1 As shown, the vibrating plate feeding mechanism 20 vibrates the twist needle 100 to the discharge port 21, the receiving drive 33 drives the receiving slide 32 to move downward, and the receiving slide 32 drives the receiving seat 31 to descend to a preset position and dock with the discharge port 21 of the vibrating plate feeding mechanism 20; after receiving the twist needle, the receiving drive 33 drives the receiving slide 32 to move upward, and the receiving slide 32 drives the receiving seat 31 to rise to a preset position, and the receiving seat 31 is aligned with the pushing mechanism 50; 2) As shown in FIG. Figure 2 As shown, the push block driver 52 drives the push block 51 to move toward the material receiving seat 31, one end of the twist needle 100 extends into the opening 511, and the push shaft 412 extends into the material receiving groove 311 of the material receiving seat 31, pushing one end of the twist needle 100 to extend into the first receiving groove 411 of the first receiving block 41; 3) As shown Figure 3 , Figure 8 and Fig.11As shown, when the first receiving slot 411 of the first receiving block 41 receives one end of the twist needle, the first driver 42 drives the first receiving block 41 to slide along the first slide slot 451 to the intersection 453, and the second driver 44 drives the second receiving block 43 to slide along the second slide slot 452 to the intersection 453, and the second receiving slot 431 receives the other end of the twist needle, and the first receiving block 41 and the second receiving block 43 are docked in the intersection 453 to squeeze the twist needle to form a bulging twist needle; 4) After the bulging is completed, the second driver 44 drives the second receiving block 43 to slide along the second slide groove 452 to return to its original position, and the first receiving block 41 is separated from the second receiving block 43; 5) The slide driver 634 drives the translation slide 633 to move along the slide rail 631, driving the material picking clamp 62 on the supporting seat 632 to move, so that the material picking clamp 62 moves back and forth between the two receiving seats to clamp the drum waist twist needle 200; 6) After the material picking clamp 62 clamps the drum waist twist needle 200, the material picking clamp 62 is moved to above the blanking port 70, and the material is dropped from the blanking port 70 into the receiving box 80.

[0042] In summary, the technical solution of the present invention can fully and effectively achieve the above-mentioned invention purpose, and the structure and functional principle of the present invention have been fully verified in the embodiments, and can achieve the expected effect and purpose. Without departing from the principle and essence of the present invention, various changes or modifications can be made to the embodiments of the invention. Therefore, the present invention includes all replacement contents within the scope mentioned in the scope of the patent application, and any equivalent changes made within the scope of the patent application of the present invention are within the scope of the patent application of this case.

Claims

1. A twist needle waist device, characterized in that: The invention comprises a workbench, on which a vibrating plate feeding mechanism for feeding twist needles is provided, a receiving mechanism docking with a material outlet of the vibrating plate feeding mechanism for receiving twist needles, a waist-inflating mechanism for inflating the received twist needles, and a pushing mechanism for pushing the twist needles received by the receiving mechanism into the waist-inflating mechanism; the waist-inflating mechanism comprises a first receiving block, a first driver for driving the first receiving block to slide, a second receiving block docking with the first receiving block to form a waist-inflating mechanism, and a second driver for driving the second receiving block to slide; a device for inflating the waist is provided in the first receiving block, The pushing mechanism has a first receiving groove for accommodating one end of the twist needle when pushing the twist needle, and a second receiving groove for accommodating the other end of the twist needle when the two receiving blocks are docked, and the sum of the lengths of the two receiving grooves is less than the length of the un-waisted twist needle; the pushing mechanism includes a pushing block for pushing the twist needle in the receiving mechanism into the first receiving groove and a pushing block driver for driving the pushing block to move; a first waist hole is formed at one end of the first receiving groove, and a second waist hole is formed at the other end of the second receiving groove for docking with the first waist hole when the two receiving blocks are docked.

2. The twist needle waist device according to claim 1, characterized in that: An end of the push block close to the first receiving groove forms an opening for the twist needle to extend into so as to press the twist needle.

3. The twist needle waist device according to claim 1, characterized in that: The bottom side of the push block forms a push shaft for pushing the twist needle.

4. The twist needle waist device according to claim 1, characterized in that: The material receiving mechanism includes a material receiving seat for receiving twist needles, a material receiving slide connected to the material receiving seat for driving the material receiving seat up and down, and a material receiving driver for driving the material receiving slide up and down. The material receiving seat is provided with a material receiving trough for receiving the twist needles transmitted by the vibration plate feeding mechanism.

5. The twist needle waist device according to claim 1, characterized in that: The drum waist mechanism includes a fixed seat fixed on the workbench, and the fixed seat is provided with a first slide groove for the first receiving block to slide and a second slide groove for the second receiving block to slide. The first slide groove is horizontal and vertical to the second slide groove, and an intersection is formed between the first slide groove and the second slide groove for the first receiving block and the second receiving block to dock.

6. The twist needle waist device according to claim 5, characterized in that: The fixing seat is provided with a first pressing plate which is located on the first sliding groove to prevent the first receiving block in the first sliding groove from jumping, and a second pressing plate which is located on the second sliding groove to prevent the second receiving block in the second sliding groove from jumping.

7. The twist needle waist device according to claim 1, characterized in that: The twist needle waist drum device also includes a clamping mechanism for clamping the waist drum twist needles from the waist drum mechanism. A material drop opening is provided on the workbench for the waist drum twist needles clamped by the clamping mechanism to drop the materials. A receiving box is provided below the material drop opening for receiving the waist drum twist needles dropped from the material drop opening.

8. The twist needle waist device according to claim 7, characterized in that: The clamping mechanism includes a frame fixed on the workbench, a material picking clamp located between a first receiving block and a second receiving block, and a translation drive assembly arranged on the frame for driving the material picking clamp to move back and forth between the first receiving block and the second receiving block that are separated after the drum waist is completed to clamp the drum waist twist needles.

9. The twist needle waist device according to claim 8, characterized in that: The translation drive assembly comprises a slide rail arranged on a frame, a bearing seat for bearing a material picking clamp, a slide seat arranged on the bearing seat and cooperating with the slide rail, and a slide seat driver for driving the slide seat to move along the slide rail.