A prefabricated mixed structure assembled tourist toilet and manufacturing method thereof

Abstract

The present invention is applicable to the technical field of tourist toilets, and provides a prefabricated mixed structure assembled tourist toilet and a manufacturing method thereof, comprising a toilet mechanism and a supporting mechanism, wherein the toilet mechanism comprises a bottom plate, a first slot steel plate, a vertical plate, a connecting piece, a door plate, a toilet bowl, a top cover and a light-transmitting plate, and the supporting mechanism comprises a second slot steel plate, a cover plate, counterweight sand, a first baffle plate, a second baffle plate, a plug plate, a clamp plate and a connecting plate, wherein the second slot steel plate is horizontally arranged, and the first baffle plate and the second baffle plate are respectively covered on the openings on both sides of the second slot steel plate, and a detachable toilet mechanism and supporting mechanism are arranged, wherein the toilet mechanism is surrounded by the first slot steel plate, the bottom plate, the vertical plate and the top cover, and has a stable structure, and the supporting mechanism is surrounded by the second slot steel plate, the first baffle plate and the second baffle plate, and counterweight sand is also accommodated inside the second slot steel plate, and the supporting mechanism has a stable structure, stable support and convenient disassembly.

Description

Technical Field

[0001] The invention belongs to the technical field of tourist toilets, and in particular relates to a prefabricated mixed structure assembled tourist toilet and a manufacturing method thereof. Background Art

[0002] In recent years, building green, energy-saving and healthy buildings has become our basic national policy. Due to the good plasticity and toughness of steel, it can have large deformation, can withstand dynamic loads well and is easy to assemble. Therefore, domestic steel structure prefabricated buildings and steel-concrete hybrid structures are widely used in various building systems. However, the steel structure is too flexible and prone to large horizontal displacement. Toilet leakage caused by large displacement during use is a pain point of all prefabricated buildings.

[0003] The current prefabricated building toilets are all constructed on-site with poured concrete technology, which cannot keep up with the pace of development of building industrialization. In addition, the assembled structural components are inconsistent with the integrity of the cast-in-place concrete. It is urgent to find a new type that has a high degree of assembly and ensures the firmness and reliability of the toilet's own structure and the connection with beams and other components, while increasing the installation speed. Summary of the invention

[0004] The invention provides a prefabricated mixed structure assembled tourist toilet and a manufacturing method thereof, aiming to solve the problems existing in the prior art.

[0005] The present invention is implemented as follows: a prefabricated mixed structure assembled tourist toilet comprises a toilet mechanism and a supporting mechanism;

[0006] The toilet mechanism includes a bottom plate, a first channel steel plate, a vertical plate, a connecting piece, a door plate, a toilet bowl, a top cover and a light-transmitting plate. The first channel steel plate is vertically arranged and located on the top of the bottom plate. The first channel steel plate has three openings that are relatively arranged and located at the top, bottom and side respectively. The bottom plate cover is arranged on the opening at the bottom of the first channel steel plate. The lower end of the first channel steel plate is fixedly connected to the bottom plate through a plurality of the connecting pieces. The connecting piece is an L-shaped structure and the connecting piece connects the bottom plate and the first channel steel plate through a plurality of fixing bolts. The vertical plate cover is arranged on the opening of the side of the first channel steel plate and is connected to the bottom plate through a plurality of the connecting members. A door hole is initially provided on the vertical plate, and the door plate is provided on the door hole. The door plate is connected to the vertical plate through a hinge. The toilet is located on the bottom plate and is fixedly connected to the bottom plate. The top cover is arranged on the opening of the top of the first channel steel plate and is fixedly connected to the first channel steel plate. A light-transmitting hole is provided in the middle of the top cover, and the light-transmitting plate is installed in the light-transmitting hole. An air outlet is also provided on the top cover, and a ventilation hole is provided on the bottom plate.

[0007] The supporting mechanism comprises a second channel steel plate, a cover plate, counterweight sand, a first baffle plate, a second baffle plate, a plug plate, a clamp plate and a connecting plate, the second channel steel plate is horizontally arranged, the second channel steel plate has three openings located at both sides and at the top, the first baffle plate and the second baffle plate are respectively covered on the openings at both sides of the second channel steel plate, the first baffle plate and the second baffle plate are arranged opposite to each other and fixedly connected to the second channel steel plate, the bottom plate cover is arranged on the opening at the top of the second channel steel plate, the connecting plate is provided with a plurality of and all of them are connected to the first channel steel plate and the second channel steel plate by fixing bolts, the plug plate is fixed on a side surface of the first baffle plate away from the second baffle plate, the clamp plate is fixed on a side surface of the second baffle plate away from the first baffle plate, the clamp plate has a clamping groove matching the plug plate, the plug plate and the clamp plate are both provided with locking holes, the cover plate is located in the middle of the second channel steel plate and faces the bottom wall of the second channel steel plate, the counterweight sand is accommodated between the cover plate and the bottom wall of the second channel steel plate, and an air inlet is provided on the first channel steel plate.

[0008] The present invention also provides that preferably, a filter screen is installed in the air inlet.

[0009] The present invention also provides that, preferably, an LED lamp and a battery are fixed to the lower surface of the top cover, and the battery is electrically connected to the LED lamp and is used to provide a power source for the LED lamp.

[0010] The present invention also provides a preferred embodiment in which a controller is fixed on the lower surface of the top cover, a light sensor is fixed on the upper surface of the top cover, and the controller is electrically connected to the light sensor and the LED lamp;

[0011] The light sensor is used to detect the ambient brightness value. The controller controls the LED light to turn on when the ambient brightness value is lower than a preset brightness value based on the ambient brightness value detected by the light sensor, otherwise the controller controls the LED light to turn off.

[0012] The present invention also provides that, preferably, a fan is installed in the air outlet, and the fan is electrically connected to the controller and the battery;

[0013] The controller controls the fan to start at intervals of a preset first time length, and the working time of the fan each time is a second preset time length.

[0014] The present invention also provides a preferred embodiment in which the bottom of the toilet is connected to one end of a drain pipe, and the other end of the drain pipe is connected to a main pipe.

[0015] The present invention also provides preferably that a protrusion is fixed to the middle part of the inner wall of the first channel steel plate, the middle part of the first baffle plate, and the middle part of the second baffle plate, and the cover plate is located on the top of the protrusion.

[0016] The present invention also provides that preferably, a reinforcing member is installed at the bottom of the outer side wall of the second channel steel plate, and the reinforcing member is an L-shaped structure.

[0017] The present invention also provides a method for manufacturing the above-mentioned prefabricated mixed structure assembled tourist toilet, comprising the following steps:

[0018] 1) Prefabricated toilet mechanism and support mechanism;

[0019] 2) Transport the toilet structure and support structure to the site;

[0020] 3) Fix the first channel steel plate and the second channel steel plate through the connecting plate to connect the toilet mechanism and the supporting mechanism.

[0021] The present invention also provides a preferred embodiment in which step 1) specifically comprises:

[0022] 1.1) Make a bottom plate, a first channel steel plate, a connecting piece, a vertical plate and a top cover, install the first channel steel plate on the bottom plate through the connecting piece, install the vertical plate on the side of the first channel steel plate, and install the top cover on the top of the first channel steel plate;

[0023] 1.2) Make the second channel steel plate, the cover plate, the first baffle plate and the second baffle plate, respectively weld and fix the cover plate and the first baffle plate to both sides of the second channel steel plate, inject weight sand into the second channel steel plate, and then cover the cover plate on the top of the weight sand.

[0024] Compared with the prior art, the beneficial effects of the present invention are as follows: a prefabricated mixed structure assembled tourist toilet and a manufacturing method thereof of the present invention, by setting a detachable toilet mechanism and a supporting mechanism, the toilet mechanism is formed by a first groove steel plate, a bottom plate, a vertical plate and a top cover, and the structure is stable, the supporting mechanism is formed by a second groove steel plate, a first baffle plate and a second baffle plate, and the interior of the second groove steel plate also accommodates counterweight sand, the supporting mechanism has a stable structure, stable support, and easy disassembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a cross-sectional view of the prefabricated mixed structure assembled tourist toilet of the present invention.

[0026] Figure 2 It is a schematic structural diagram of the second channel steel plate, the first baffle plate and the second baffle plate of the present invention.

[0027] Figure 3 It is a schematic structural diagram of the second baffle of the present invention.

[0028] Figure 4It is a schematic structural diagram of the connecting piece of the present invention.

[0029] Figure 5 It is a schematic structural diagram of the first channel steel plate of the present invention.

[0030] In the figure: 1-toilet mechanism, 11-bottom plate, 12-first slot steel plate, 13-vertical plate, 14-connecting piece, 15-door plate, 16-urinal, 17-top cover, 18-light-transmitting plate, 19-air outlet, 110-fan, 111-LED lamp, 112-battery, 113-controller, 114-light sensor, 115-ventilation hole, 116-drain pipe, 2-support mechanism, 2-second slot steel plate, 22-cover plate, 23-weighted sand, 24-first baffle, 25-second baffle, 26-plug plate, 27-plywood, 28-air inlet, 29-connecting plate, 210-reinforcement member, 211-bump, 212-main pipe. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0032] See also Figure 1-Figure 5 This embodiment provides a technical solution: a prefabricated mixed structure assembled tourist toilet, including a toilet mechanism 1 and a supporting mechanism 2.

[0033] The toilet mechanism 1 includes a bottom plate 11, a first grooved steel plate 12, a vertical plate 13, a connecting piece 14, a door plate 15, a toilet bowl 16, a top cover 17 and a light-transmitting plate 18. The first grooved steel plate 12 is vertically arranged and located at the top of the bottom plate 11. The first grooved steel plate 12 has three openings that are relatively arranged and located at the top, bottom and side, respectively. The bottom plate 11 is covered on the opening at the bottom of the first grooved steel plate 12. The lower end of the first grooved steel plate 12 is fixedly connected to the bottom plate 11 by a plurality of connecting pieces 14. The connecting piece 14 is an L-shaped structure and the connecting piece 14 is connected to the bottom plate 11 and the first groove by a plurality of fixing bolts. The steel plate 12 and the vertical plate 13 are covered on the opening of the side of the first groove steel plate 12 and are connected to the bottom plate 11 through a plurality of connectors 14. A door hole begins to be formed on the vertical plate 13, and a door panel 15 is provided on the door hole. The door panel 15 is connected to the vertical plate 13 through a hinge. The toilet bowl 16 is located on the bottom plate 11 and is fixedly connected to the bottom plate 11. The top cover 17 is covered on the opening at the top of the first groove steel plate 12 and is fixedly connected to the first groove steel plate 12. A light hole is formed in the middle of the top cover 17, and a light-transmitting plate 18 is installed in the light hole. An air outlet 19 is also formed on the top cover 17, and a ventilation hole 115 is formed on the bottom plate 11.

[0034] Among them, an LED lamp 111 and a battery 112 are fixed to the lower surface of the top cover 17, the battery 112 is electrically connected to the LED lamp 111 and is used to provide a power source for the LED lamp 111, a controller 113 is fixed to the lower surface of the top cover 17, a light sensor 114 is fixed to the upper surface of the top cover 17, the controller 113 is electrically connected to the light sensor 114 and the LED lamp 111, the light sensor 114 is used to detect the ambient brightness value, the controller 113 controls the LED lamp 111 to turn on when the ambient brightness value is lower than a preset brightness value based on the ambient brightness value detected by the light sensor 114, otherwise the controller 113 controls the LED lamp 111 to turn off, a fan 110 is installed in the air outlet 19, the fan 110 is electrically connected to the controller 113 and the battery 112, the controller 113 controls the fan 110 to start at intervals of a preset first time length, and the working time of the fan 110 each time is a second preset time length.

[0035] The supporting mechanism 2 includes a second channel steel plate 21, a cover plate 22, a counterweight sand 23, a first baffle plate 24, a second baffle plate 25, a plug plate 26, a clamp plate 27 and a connecting plate 29. The second channel steel plate 21 is horizontally arranged. The second channel steel plate 21 has three openings located at both sides and the top. The first baffle plate 24 and the second baffle plate 25 are respectively covered on the openings at both sides of the second channel steel plate 21. The first baffle plate 24 and the second baffle plate 25 are arranged opposite to each other and fixedly connected to the second channel steel plate 21. The bottom plate 11 is covered on the opening at the top of the second channel steel plate 21. The connecting plate 29 is provided with a plurality of and each is fixedly connected to the second channel steel plate 21. The first channel steel plate 12 and the second channel steel plate 21 are connected by bolts, a plug plate 26 is fixed on the side of the first baffle plate 24 away from the second baffle plate 25, a clamping plate 27 is fixed on the side of the second baffle plate 25 away from the first baffle plate 24, the clamping plate 27 has a clamping groove matching the plug plate 26, and both the plug plate 26 and the clamping plate 27 are provided with lock holes, the cover plate 22 is located in the middle of the second channel steel plate 21 and faces the bottom wall of the second channel steel plate 21, counterweight sand 23 is accommodated between the cover plate 220 and the bottom wall of the second channel steel plate 21, and an air inlet 28 is provided on the first channel steel plate 12, and a filter screen is installed in the air inlet 28.

[0036] Among them, the bottom of the toilet bowl 16 is connected to one end of a drain pipe 116, and the other end of the drain pipe 116 is connected to a main pipe 212. The middle of the inner wall of the first channel steel plate 12, the middle of the first baffle 24, and the middle of the second baffle 25 are all fixed with a protrusion 211. The cover plate 22 is located on the top of the protrusion 211. The bottom of the outer wall of the second channel steel plate 12 is installed with a reinforcement 210, and the reinforcement 210 is an L-shaped structure.

[0037] In summary, in the prefabricated mixed structure assembled tourist toilet of the present invention, the bottom plate 11 provides stable support to the first grooved steel plate 12, and the side edge of the vertical plate 13 can be pressed against the first grooved steel plate 12 by a plurality of connectors 14, so that the connection between the vertical plate 13 and the first grooved steel plate 12 is more stable, the outer edge of the top cover 17 has a frame wider than the first grooved steel plate 12, the frame is sleeved on the outer wall of the first grooved steel plate 12, and is connected to the first grooved steel plate 12 by a plurality of fixing bolts, and the light-transmitting plate 18 is used to allow external light to enter the toilet to provide illumination, and when the external light brightness is insufficient, the LED lamp 111 provides illumination. It is easy to use, the air outlet 19, the vent 15 and the air inlet 28 can form an air duct, and can use natural wind for ventilation, and can provide timed active ventilation through the fan 110, and the ventilation effect is better. The support mechanism 2 is used to provide stable support for the toilet mechanism 1, and the first baffle 24 and the second baffle 25 are fixed on the second groove steel plate 21 by welding. The cover plate 22 provides support through the protrusion 211. The reinforcement 210 is used to increase the support area of ​​the second groove steel plate 21. The counterweight sand 23 can increase the total weight of the support mechanism 2 to lower the center of gravity of the toilet, making it more stable. The splint 27 and the plug plate 26 are used to connect two tourist toilets of the present invention, and the plug plate 26 of one toilet can be inserted into the splint 27 of another toilet, and then the plug plate 26 and the splint 27 are connected by bolts passing through the screw holes.

[0038] The present invention also provides a method for manufacturing a prefabricated mixed structure assembled tourist toilet, comprising the following steps:

[0039] 1) Prefabricated toilet mechanism 1 and supporting mechanism 2.

[0040] First, make the bottom plate 11, the first channel steel plate 12, the connecting piece 14, the vertical plate 13 and the top cover 17, install the first channel steel plate 12 on the bottom plate 11 through the connecting piece 14, install the vertical plate 13 on the side of the first channel steel plate 12, and cover the top of the first channel steel plate 12.

[0041] Then, the second channel steel plate 21, the cover plate 22, the first baffle plate 24 and the second baffle plate 25 are manufactured, and the insert plate 27 and the clamp plate 29 are welded on the first baffle plate 24 and the second baffle plate 25 respectively. The cover plate 22 and the first baffle plate 24 are welded and fixed to the two sides of the second channel steel plate 21 respectively, and the counterweight sand 23 is injected into the second channel steel plate 21, and then the cover plate 22 is covered on the top of the counterweight sand 23.

[0042] 2) Transport the toilet mechanism 1 and the supporting mechanism 2 to the site.

[0043] 3) Fix the first channel steel plate 12 and the second channel steel plate 21 through the connecting plate 29 to connect the toilet mechanism 1 and the supporting mechanism 2, and connect the connecting plate 29 to the outer walls of the first channel steel plate 12 and the second channel steel plate 21 through fixing bolts, and finally arrange the drainage pipe 116 and the main pipe 212 for sewage discharge.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A prefabricated mixed structure assembled tourist toilet, characterized in that: It comprises a toilet mechanism (1) and a supporting mechanism (2); The toilet mechanism (1) comprises a bottom plate (11), a first channel steel plate (12), a vertical plate (13), a connecting piece (14), a door plate (15), a toilet bowl (16), a top cover (17) and a light-transmitting plate (18). The first channel steel plate (12) is vertically arranged and located at the top of the bottom plate (11). The first channel steel plate (12) has three openings which are arranged oppositely and are located at the top, the bottom and the side respectively. The bottom plate (11) is covered on the opening at the bottom of the first channel steel plate (12). The lower end of the first channel steel plate (12) is fixedly connected to the bottom plate (11) by a plurality of connecting pieces (14). The connecting piece (14) is an L-shaped structure and the connecting piece (14) is connected to the bottom plate (11) and the first channel steel plate (12) by a plurality of fixing bolts. The vertical plate (13) is covered on the opening of the side of the first channel steel plate (12) and is connected to the bottom plate (11) through a plurality of the connecting members (14); a door hole is formed on the vertical plate (13); the door hole is covered with the door plate (15); the door plate (15) is connected to the vertical plate (13) through a hinge; the toilet bowl (16) is located on the bottom plate (11) and is fixedly connected to the bottom plate (11); the top cover (17) is covered on the opening at the top of the first channel steel plate (12) and is fixedly connected to the first channel steel plate (12); a light-transmitting hole is formed in the middle of the top cover (17); the light-transmitting plate (18) is installed in the light-transmitting hole; an air outlet (19) is formed on the top cover (17); and a ventilation hole (115) is formed on the bottom plate (11); The support mechanism (2) comprises a second channel steel plate (21), a cover plate (22), a counterweight sand (23), a first baffle plate (24), a second baffle plate (25), a plug plate (26), a clamp plate (27) and a connecting plate (29); the second channel steel plate (21) is arranged horizontally; the second channel steel plate (21) has three openings located at both sides and at the top; the first baffle plate (24) and the second baffle plate (25) are respectively covered on the openings at both sides of the second channel steel plate (21); the first baffle plate (24) and the second baffle plate (25) are arranged opposite to each other and are fixedly connected to the second channel steel plate (21); the bottom plate (11) is covered on the opening at the top of the second channel steel plate (21); the connecting plate (29) is provided with a plurality of fixing members. The first channel steel plate (12) and the second channel steel plate (21) are connected by bolts; the plug plate (26) is fixed on a side of the first baffle plate (24) away from the second baffle plate (25); the clamping plate (27) is fixed on a side of the second baffle plate (25) away from the first baffle plate (24); the clamping plate (27) has a clamping groove matching the plug plate (26); the plug plate (26) and the clamping plate (27) are both provided with locking holes; the cover plate (22) is located in the middle of the second channel steel plate (21) and faces the bottom wall of the second channel steel plate (21); the counterweight sand (23) is accommodated between the cover plate (22) and the bottom wall of the second channel steel plate (21); and the first channel steel plate (12) is provided with an air inlet (28); The bottom of the toilet (16) is connected to one end of a drainage pipe (116), and the other end of the drainage pipe (116) is connected to a main pipe (212); A convex block (211) is fixed to the middle of the inner wall of the second channel steel plate (21), the middle of the first baffle plate (24), and the middle of the second baffle plate (25), and the cover plate (22) is located on the top of the convex block (211); A reinforcing member (210) is installed at the bottom of the outer side wall of the second channel steel plate (21), and the reinforcing member (210) is an L-shaped structure.

2. A prefabricated mixed structure assembled tourist toilet as claimed in claim 1, characterized in that: A filter screen is installed in the air inlet (28).

3. A prefabricated mixed structure assembled tourist toilet as claimed in claim 1, characterized in that: An LED lamp (111) and a storage battery (112) are fixed to the lower surface of the top cover (17); the storage battery (112) is electrically connected to the LED lamp (111) and is used to provide a power source for the LED lamp (111).

4. A prefabricated mixed structure assembled tourist toilet as claimed in claim 3, characterized in that: A controller (113) is fixed on the lower surface of the top cover (17), a light sensor (114) is fixed on the upper surface of the top cover (17), and the controller (113) is electrically connected to the light sensor (114) and the LED lamp (111); The light sensor (114) is used to detect an ambient brightness value. The controller (113) controls the LED light (111) to turn on when the ambient brightness value is lower than a preset brightness value based on the ambient brightness value detected by the light sensor (114); otherwise, the controller (113) controls the LED light (111) to turn off.

5. A prefabricated mixed structure assembled tourist toilet as claimed in claim 4, characterized in that: A fan (110) is installed in the air outlet (19), and the fan (110) is electrically connected to the controller (113) and the storage battery (112); The controller (113) controls the fan (110) to start at intervals of a preset first time length, and the working time of the fan (110) each time is a second preset time length.

6. The method for manufacturing a prefabricated mixed structure assembled tourist toilet according to claim 1, characterized in that: The following steps are involved: 1) A prefabricated toilet mechanism (1) and a supporting mechanism (2); 2) transporting the toilet mechanism (1) and the support mechanism (2) to the site; 3) fixing the first channel steel plate (12) and the second channel steel plate (21) via a connecting plate (29) to connect the toilet mechanism (1) and the supporting mechanism (2); Step 1) specifically includes: 1.1) manufacturing a bottom plate (11), a first channel steel plate (12), a connecting piece (14), a vertical plate (13) and a top cover (17); installing the first channel steel plate (12) on the bottom plate (11) through the connecting piece (14); installing the vertical plate (13) on the side of the first channel steel plate (12); and covering the top cover (17) on the top of the first channel steel plate (12); 1.2) A second channel steel plate (21), a cover plate (22), a first baffle plate (24) and a second baffle plate (25) are manufactured, and the cover plate (22) and the first baffle plate (24) are respectively welded and fixed to two sides of the second channel steel plate (21), and weighted sand (23) is injected into the second channel steel plate (21), and then the cover plate (22) is covered on the top of the weighted sand (23).

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