A three-variable controllable anti-clogging mixed fertilization device

By designing a three-variable controllable fertilization device, combined with anti-blocking fertilizer fall pipe and pneumatic system, the problems of poor fertilizer utilization effect, soil slab and environmental pollution during the fertilization process of existing fertilization machinery are solved, and efficient, quantitative and uniform fertilization effect.

CN111096129BActive Publication Date: 2025-02-11HENAN AGRICULTURAL UNIVERSITY
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Patent Information

Application Number
CN201911424954.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-31
Publication Date
2025-02-11
Estimated Expiration
2039-12-31

AI Technical Summary

Technical Problem

During the fertilization process, existing fertilization machinery has problems such as poor fertilizer utilization effect, soil compaction, water eutrophication and environmental pollution, and it is difficult to achieve efficient and quantitative fertilization.

Method used

A three-variable controllable anti-blocking hybrid fertilization device was designed. Through time-divided and segmented control of the opening of the fertilization slot, the thickness of the fertilization plate and the rotation speed, the fertilization process is coordinated, and an anti-blocking fertilizer pipe and a pneumatic system are equipped to ensure that The uniform scattering and unobstructed fertilizer.

Benefits of technology

A larger fertilization flow range is achieved, ensuring sufficient and uniform fertilization amount is applied, avoiding blockage problems, and improving fertilization efficiency and environmental protection effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111096129B_ABST
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Abstract

The present invention provides a three-variable controllable anti-clogging mixed fertilizing device, the fertilizing turntable is provided with an anti-clogging fertilizer drop pipe, the anti-clogging fertilizer drop pipe is used in conjunction with the fertilizing turntable, the opening adjustment slot plate is used in conjunction with the first fertilizing trough, the second fertilizing trough and the fertilizing turntable, the power device line is connected to the controller, and compared with the prior art, the present invention can perform quantitative fertilization through the fertilizing turntable, the opening adjustment slot plate is used in conjunction with the first fertilizing trough, the second fertilizing trough and the fertilizing turntable to ensure sufficient fertilizer application, and the anti-clogging fertilizer drop pipe ensures that the fertilizer is evenly scattered, and the anti-clogging fertilizer drop pipe adopts a double-sided non-radial anti-spiral jet structure, and a specific implementation method adopts a plane with a radial angle of 30° and an angle of 45° with the plane, and the double-sided jet can form a reverse double-spiral upward airflow, which makes it easier to blow away the blocked part. The present invention is novel in structure, simple in operation, widely used, and very easy to promote.
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Description

Technical Field

[0001] The invention relates to the technical field of agricultural machinery, and in particular to a three-variable controllable anti-clogging mixed fertilization device. Background Art

[0002] The solution to ecological problems is imminent, but the current level of agricultural development in China is still far behind that of Western countries. Fully and effectively utilizing limited resources and developing modern agriculture with the goal of saving land, water, and fertilizers are the focus of China's agriculture. According to a survey by the Food Organization of the United Nations (FAO), chemical fertilizers contribute 40% to 60% to agricultural production, 41.43% to improving soil productivity, and 53.89% to improving labor productivity. Outdated fertilization machinery and fertilization methods not only lead to poor fertilizer utilization by crops during fertilization, but also cause soil compaction and eutrophication of water bodies due to fertilizers not absorbed by crops, which pollutes the environment.

[0003] In view of the problems existing in the existing controllable variable fertilizer spreaders, the present invention proposes a three-variable controllable anti-clogging mixed fertilization device. It has three variables, which are controlled in time and segmented manners and completed in collaboration. The opening of the fertilizer slot a (independent variable), the thickness of the fertilizer disc h (independent variable), the displacement v (dependent variable) of the fertilizer disc after one rotation, and the size of the flow rate V (dependent variable) under different speeds n (independent variable). First, when the opening of the fertilizer slot remains unchanged and the thickness of the disc remains unchanged, different flow rates V can be achieved by changing the speed n of the fertilizer disc. As the speed of the fertilizer disc continues to increase, the fertilizer cavity of the fertilizer disc cannot be guaranteed to be filled, so when the speed reaches a certain value, the flow rate cannot continue to be increased, and the flow rate regulation is limited. Second, when the speed regulation is limited, the filling volume can be guaranteed by changing the opening a of the fertilizer slot. The opening of the fertilizer slot is controlled by the steering gear, and its angle can be accurately controlled. The maximum opening is 30°, that is, the corresponding position of the fertilizer disc hole and the fertilizer box changes from a single hole to a hole to a slot, the fertilizer drop stroke increases, the fertilizer drop time becomes longer, and the filling volume is guaranteed. However, the speed cannot be increased infinitely. The higher the speed, the more unstable the fertilizer disc is, the more likely it is to be eccentric, and the requirements for the mechanical manufacturing level are also greater, so the fertilizer amount is limited again. Third, when the speed is limited, even if the filling volume is met, the required flow rate V cannot be reached. The third variable, the thickness h of the fertilizer disc, can be changed. By changing the thickness h of the fertilizer disc, the thickness h is increased under the condition of ensuring the filling volume, the volume of a single fertilizer cavity is increased, the displacement is increased, and the flow rate is also increased. Fourth, the minimum fertilization adjustment method is the same as the maximum fertilization adjustment method, and the minimum fertilization amount can be adjusted. Therefore, by adjusting the three variables, a larger fertilization flow range can be obtained. 5. Regarding the setting of the anti-blocking device, the air compressor generates gas, and the pneumatic reversing valve ensures the gas flow. The pressure sensor detects the unblocked condition of the fertilizer drop hole. The pressure sensor is installed on the slope of the anti-blocking fertilizer drop pipe. The pressure sensor transmits a signal to Arduino. If the blockage PWM display statistical curve changes from a peak and trough type to a strip or linear growth, it means that the fertilizer drop hole is blocked. Arduino outputs instructions to control the air compressor and the pneumatic electromagnetic reversing valve to generate air pressure and blow open the blocked part. Summary of the invention

[0004] The technical problem to be solved by the present invention is mixed quantitative fertilization. In order to solve the above problem, the present invention provides an anti-clogging mixed fertilization device.

[0005] The object of the present invention is achieved in the following manner:

[0006] A three-variable controllable anti-clogging mixed fertilization device comprises a fertilizer box, a first fixed plate is fixedly connected to the circumference of the fertilizer box, a first fertilizer chamber and a second fertilizer chamber are arranged inside the fertilizer box, a baffle is arranged between the first fertilizer chamber and the second fertilizer chamber, a power device is arranged at the middle part of the lower end of the baffle, the output end of the power device is keyed to an opening adjustment slot disk, a first fertilizer slot is arranged at the bottom of the first fertilizer chamber, a second fertilizer slot is arranged at the bottom of the second fertilizer chamber, a fertilizer turntable with adjustable thickness is arranged below the fertilizer box, a second fixed plate is arranged below the fertilizer turntable, anti-clogging fertilizer drop pipes are arranged on both sides of the second fixed plate, the anti-clogging fertilizer drop pipes are used in conjunction with the fertilizer turntable, a transmission shaft is arranged in the middle of the fertilizer turntable, the opening adjustment slot disk is used in conjunction with the first fertilizer slot, the second fertilizer slot and the fertilizer turntable, and the power device line is connected to a controller.

[0007] The fertilizer turntable includes a first turntable, a second turntable and a connecting ring. The first turntable and the second turntable have the same structure. The first turntable is connected to the upper end of the connecting ring by a thread, and the second turntable is connected to the lower end of the connecting ring by a thread. The first turntable and the second turntable are each provided with a plurality of first fertilizer cylinders arranged in a circle near the center of the circle, and the first turntable and the second turntable are each provided with a plurality of second fertilizer cylinders arranged in a circle away from the center of the circle, and the first turntable is socketed with the second turntable.

[0008] The opening adjustment slot disk is fan-shaped, with a first adjustment slot on one side of the opening adjustment disk and a second adjustment slot on the other side of the opening adjustment disk.

[0009] A first fertilization trough is arranged above the first fertilization cylinder, a first adjustment trough is arranged above the first fertilization trough, a second fertilization trough is arranged above the second fertilization cylinder, and a second adjustment trough is arranged above the second fertilization trough.

[0010] The anti-clogging fertilizer pipe includes a first fertilizer pipe and a second fertilizer pipe, the first fertilizer pipe is below the first fertilizer cylinder, the first fertilizer pipe is bolted to the second fixing plate, the second fertilizer pipe is installed below the second fertilizer cylinder, the second fertilizer pipe is bolted to the second fixing plate, the first fertilizer pipe is on a different side of the first adjustment groove, the second fertilizer pipe is on a different side of the second adjustment groove, the first fertilizer pipe and the second fertilizer pipe have the same structure, and both sides of the first fertilizer pipe and the second fertilizer pipe are symmetrically provided with air blowing pipes, the air blowing pipes are connected to a power source, and pressure sensors are provided on the inner walls of the upper ends of the first fertilizer pipe and the second fertilizer pipe, the pressure sensors are connected to a controller, and the controller is connected to a power source.

[0011] The included angles between the air blowing pipe and the first fertilizing pipe and the second fertilizing pipe are both 30°.

[0012] The power source is an air compressor.

[0013] The power device is a servo motor, and the controller is a PLC.

[0014] A sealing cover integrally formed with the baffle is arranged on the outside of the power device.

[0015] Compared with the prior art, the present invention can carry out quantitative fertilization through the fertilizer rotating disk, and the opening adjustment slot plate is used in conjunction with the first fertilizer slot, the second fertilizer slot and the fertilizer rotating disk to ensure sufficient fertilizer application. The anti-clogging fertilizer drop pipe ensures that the fertilizer is evenly scattered. The anti-clogging fertilizer drop pipe adopts a double-sided non-radial reverse spiral jet structure, and the specific implementation method adopts a plane with a radial angle of 30° and an angle of 45° with the plane. Double-sided injection can form a reverse double spiral upward airflow, which makes it easier to blow away the blocked part. The present invention has a novel structure, simple operation, a wide range of uses, and is very easy to promote. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention.

[0017] Figure 2 yes Figure 1 Top view of the .

[0018] Figure 3 yes Figure 1 sectional view of .

[0019] Figure 4 It is a schematic diagram of the internal structure of the fertilizer box.

[0020] Figure 5 It is a structural schematic diagram of a fertilizer turntable.

[0021] Figure 6 It is a rear view of the first turntable and the second turntable.

[0022] Figure 7 It is a structural schematic diagram of the first fertilizer drop pipe.

[0023] Figure 8 This is the structural diagram of the second fertilizer pipe

[0024] Fig. 9 It is a structural schematic diagram of the opening adjustment slot plate.

[0025] Among them, 1. fertilizer box, 101. second fertilizer trough, 102. first fertilizer trough, 103. second fertilizer chamber, 104. first fertilizer chamber, 2. baffle, 3. sealing cover, 4. first fixed plate, 5. fertilizer turntable, 501. first turntable, 502. connecting ring, 503. second turntable, 504. first fertilizer cylinder, 505. second fertilizer cylinder, 6. power device, 7. opening adjustment slot plate, 71. first adjustment slot, 72. second adjustment slot, 8. second fixed plate, 9. first fertilizer pipe, 901. air blowing pipe, 902. pressure sensor, 10. second fertilizer pipe. DETAILED DESCRIPTION

[0026] As attached Figures 1 to 9 As shown, a three-variable controllable anti-clogging mixed fertilization device comprises a fertilizer box 1, wherein the circumferential side of the fertilizer box 1 is fixedly connected to a first fixed plate 4, a first fertilization chamber 104 and a second fertilization chamber 103 are arranged inside the fertilizer box 1, a baffle plate 2 is arranged between the first fertilization chamber 104 and the second fertilization chamber 103, a power device 6 is arranged at the middle part of the lower end of the baffle plate 2, an output end of the power device 6 is keyed to an opening adjustment slot plate 7, a first fertilization slot 102 is arranged at the bottom of the first fertilization chamber 104, a second fertilization slot 101 is arranged at the bottom of the second fertilization chamber 103, a fertilizer turntable 5 with adjustable thickness is arranged below the fertilizer box 1, a second fixed plate 8 is arranged below the fertilizer turntable 5, anti-clogging fertilizer drop pipes are arranged on both sides of the second fixed plate 8, the anti-clogging fertilizer drop pipes are used in conjunction with the fertilizer turntable 5, and the fertilizer turntable 5 has a plurality of fertilization turntables. A transmission shaft is provided in the part, the opening adjustment slot plate 7 is used in conjunction with the first fertilizer trough 102, the second fertilizer trough 101 and the fertilizer turntable 5, the power device 6 is connected to the controller by line, the fertilizer box 1 adopts a chamfered table design, the fertilizer box 1 is separated from the fertilizer box 1 by a baffle 2 in a welding manner, the axis of the transmission shaft coincides with the axis of the working end of the power device 6, a third ring plate is provided between the first fixed plate 4 and the second fixed plate 8, the first fixed plate 4 is connected to the second fixed plate 8 by bolts, and then the third fixed ring plate is clamped, the second fixed plate 8 is fixed on the frame of the fertilizer machine, the fertilizer turntable 5 is slidably connected to the fertilizer box 1, a disc groove is provided at the bottom of the fertilizer box 1, the fertilizer turntable 5 rotates on the disc groove, the transmission shaft is key-connected to the fertilizer turntable 5, and the transmission shaft passes through the second fixed plate 8 and is connected to the output shaft of the fertilizer machine through a helical gear transmission.

[0027] The fertilizer rotating disk 5 comprises a first rotating disk 501, a second rotating disk 503 and a connecting ring 502. The first rotating disk 501 and the second rotating disk 503 have the same structure. The first rotating disk 501 is connected to the upper end of the connecting ring 502 by threads. The first rotating disk 501 and the second rotating disk 503 are adjusted in distance by the connecting ring 502, and then thickened to increase the volume of the first fertilizer cylinder 504 and the second fertilizer cylinder 505. The second rotating disk 503 is connected to the lower end of the connecting ring 502 by threads. A plurality of first fertilizer cylinders 504 are arranged in a circle near the center of the first turntable 501 and the second turntable 503, and a plurality of second fertilizer cylinders 505 are arranged in a circle away from the center of the first turntable 501 and the second turntable 503. The first turntable 501 is socketed with the second turntable 503, and the first fertilizer cylinders 504 and the second fertilizer cylinders 505 of the first turntable 501 are socketed and connected with the first fertilizer cylinders 504 and the second fertilizer cylinders 505 of the second turntable 503.

[0028] The opening adjustment slot disk 7 is fan-shaped, with a first adjustment slot 71 on one side of the opening adjustment disk and a second adjustment slot 72 on the other side of the opening adjustment disk.

[0029] A first fertilizer trough 102 is arranged above the first fertilizer cylinder 504 , a first regulating trough 71 is arranged above the first fertilizer trough 102 , a second fertilizer trough 101 is arranged above the second fertilizer cylinder 505 , and a second regulating trough 72 is arranged above the second fertilizer trough 101 .

[0030] The anti-clogging fertilizer pipe includes a first fertilizer pipe 9 and a second fertilizer pipe 10, wherein the first fertilizer pipe 9 is installed below the second fertilizer barrel 505, and the first fertilizer pipe 9 is bolted to the second fixing plate 8, and the second fertilizer pipe 10 is installed below the first fertilizer barrel 504, and the second fertilizer pipe 10 is bolted to the second fixing plate 8. The first fertilizer pipe 9 is on a different side from the first regulating groove 71, and the second fertilizer pipe 10 is on a different side from the second regulating groove 72, that is, the fertilizer falling from the first regulating groove 71 into the first fertilizer barrel 504 rotates half a circle, and the first fertilizer barrel 504 is The fertilizer that falls into the second fertilizer barrel 505 from the second regulating groove 72 can be used to be connected to the first fertilizer pipe 9. After rotating half a circle, the second fertilizer barrel 505 can be used to be connected to the second fertilizer pipe 10. The first fertilizer pipe 9 has the same structure as the second fertilizer pipe 10. Both sides of the first fertilizer pipe 9 and the second fertilizer pipe 10 are symmetrically provided with air blowing pipes 901, and the air blowing pipes 901 are connected to the power source. A pressure sensor 902 is provided on the inner wall of the upper end of the first fertilizer pipe 9 and the second fertilizer pipe 10. The pressure sensor 902 is connected to the controller, and the controller is connected to the power source.

[0031] The included angles between the air blowing pipe 901 and the first fertilizer pipe 9 and the second fertilizer pipe 10 are both 30°.

[0032] The power source is an air compressor.

[0033] The power device 6 is a servo motor, and the controller is a PLC.

[0034] A sealing cover 3 integrally formed with the baffle plate 2 is disposed outside the power device 6 to prevent the two fertilizers in the fertilizer box from mixing, which would be inconvenient for subsequent classification and loading and unloading.

[0035] The working process of the present invention is as follows: at the beginning, two kinds of fertilizers are respectively loaded into the first fertilization chamber 104 and the second fertilization chamber 103, the controller controls the servo motor to work, the servo motor drives the opening adjustment slot plate 7 to rotate, the first adjustment slot 71 and the second adjustment slot 72 on the opening adjustment slot plate cooperate with the first fertilization slot 102 and the second fertilization slot 101 respectively, the first adjustment slot 71 and the second adjustment slot 72 control the opening and closing size of the first fertilization slot 102 and the second fertilization slot 101, and the transmission shaft drives the fertilization turntable 5 to rotate When the first fertilizer cylinder 504 on the fertilizer rotating disk 5 is transported to the intersection of the first regulating groove 71 and the first fertilizer groove 102, the fertilizer enters the first fertilizer cylinder 504, and then the fertilizer rotating disk 5 rotates, the last filled first fertilizer cylinder 504 is removed, and the next first fertilizer cylinder 504 is rotated below it. At the same time, when the fertilizer rotating disk 5 rotates, the second fertilizer cylinder 505 on the fertilizer rotating disk 5 is transported to the intersection of the second regulating groove 72 and the second fertilizer groove 101, the fertilizer enters the second fertilizer cylinder 505, and then the fertilizer rotating disk 5 The disk 5 rotates again, the last filled second fertilizer cylinder 505 is moved away, and the next second fertilizer cylinder 505 is rotated below it, and the first fertilizer cylinder 504 and the second fertilizer cylinder 505 are filled with a certain amount of fertilizer, and the first fertilizer cylinder 504 and the second fertilizer cylinder 505 rotate half a circle until the first fertilizer cylinder 504 is opposite to the first fertilizer pipe 9, and the fertilizer in the first fertilizer cylinder 504 falls into the first fertilizer pipe 9, and the second fertilizer cylinder 505 is opposite to the second fertilizer pipe 10, and the fertilizer in the second fertilizer cylinder 505 falls into the second fertilizer pipe 10. In the fertilizer pipe 10, the first fertilizer pipe 9 and the second fertilizer pipe 10 are connected to the fertilizer applicator through a plastic pipe, and both fertilizers fall into the fertilizer applicator for mixing and use. If the fertilizer in the first fertilizer pipe 9 or the second fertilizer pipe 10 is blocked, the pressure sensor 902 transmits a signal to the controller, and the controller controls the air compressor to work. The air compressor blows the fertilizer through the blowing and suction pipes to dredge the first fertilizer pipe 9 or the second fertilizer pipe 10 to prevent fertilizer blockage. Double-sided injection can form a reverse double-helix upward airflow, which makes it easier to blow away the blocked part.

[0036] The above-described embodiments are only preferred embodiments of the present invention. It should be noted that, for those skilled in the art, several changes and improvements may be made without departing from the overall concept of the present invention, and these should also be regarded as the protection scope of the present invention.

Claims

1. A three-variable controllable anti-clogging mixed fertilization device, comprising a fertilization box, characterized in that: The circumference of the fertilizer box is fixedly connected to a first fixed plate, a first fertilizer chamber and a second fertilizer chamber are provided inside the fertilizer box, a baffle is provided between the first fertilizer chamber and the second fertilizer chamber, a power device is provided at the middle of the lower end of the baffle, an output end of the power device is keyed to an opening adjustment slot disk, a first fertilizer slot is provided at the bottom of the first fertilizer chamber, a second fertilizer slot is provided at the bottom of the second fertilizer chamber, a fertilizer turntable with adjustable thickness is provided below the fertilizer box, a second fixed plate is provided below the fertilizer turntable, anti-clogging fertilizer drop pipes are provided on both sides of the second fixed plate, the anti-clogging fertilizer drop pipes are used in conjunction with the fertilizer turntable, a transmission shaft is provided in the middle of the fertilizer turntable, the opening adjustment slot disk is used in conjunction with the first fertilizer slot, the second fertilizer slot and the fertilizer turntable, and the power device line is connected to the controller; The fertilizer rotating disk comprises a first rotating disk, a second rotating disk and a connecting ring. The first rotating disk and the second rotating disk have the same structure. The first rotating disk is connected to the upper end of the connecting ring by a thread, and the second rotating disk is connected to the lower end of the connecting ring by a thread. The first rotating disk and the second rotating disk are both provided with a plurality of first fertilizer cylinders arranged in a circumference near the center of the circle, and the first rotating disk and the second rotating disk are both provided with a plurality of second fertilizer cylinders arranged in a circumference away from the center of the circle. The first rotating disk is sleeved with the second rotating disk. The opening adjustment slot disk is fan-shaped, with a first adjustment slot on one side of the opening adjustment disk and a second adjustment slot on the other side of the opening adjustment disk; A first fertilization trough is arranged above the first fertilization cylinder, a first adjustment trough is arranged above the first fertilization trough, a second fertilization trough is arranged above the second fertilization cylinder, and a second adjustment trough is arranged above the second fertilization trough; The anti-clogging fertilizer pipe includes a first fertilizer pipe and a second fertilizer pipe, the first fertilizer pipe is below the first fertilizer cylinder, the first fertilizer pipe is bolted to the second fixing plate, the second fertilizer pipe is installed below the second fertilizer cylinder, the second fertilizer pipe is bolted to the second fixing plate, the first fertilizer pipe is on a different side of the first adjustment groove, the second fertilizer pipe is on a different side of the second adjustment groove, the first fertilizer pipe and the second fertilizer pipe have the same structure, and both sides of the first fertilizer pipe and the second fertilizer pipe are symmetrically provided with air blowing pipes, the air blowing pipes are connected to a power source, and pressure sensors are provided on the inner walls of the upper ends of the first fertilizer pipe and the second fertilizer pipe, the pressure sensors are connected to a controller, and the controller is connected to a power source.

2. The three-variable controllable anti-clogging mixed fertilization device according to claim 1 is characterized in that: The included angles between the air blowing pipe and the first fertilizing pipe and the second fertilizing pipe are both 30°.

3. The three-variable controllable anti-clogging mixed fertilization device according to claim 1 is characterized in that: The power source is an air compressor.

4. The three-variable controllable anti-clogging mixed fertilization device according to claim 1, characterized in that: The power device is a servo motor, and the controller is a PLC.

5. The three-variable controllable anti-clogging mixed fertilization device according to claim 1, characterized in that: A sealing cover integrally formed with the baffle is arranged on the outside of the power device.

Citation Information

Patent Citations

  • Three-variable controllable anti-blocking mixed fertilization device

    CN211430044U