A discharge port structure
By setting castable and ceramic fibers in the plug in the unloading port of the chemical reaction vessel, combined with the filling and structural transformation of the ceramic fiber felt, the problems of the insulation difference and the lack of locking functions of the existing unloading port are solved, and a higher level of Thermal insulation and safety performance.
Patent Information
- Application Number
- CN202010024471.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2040-01-10
AI Technical Summary
The thermal insulation effect of the discharge port of existing chemical reaction vessels is poor and the plug lacks locking function, which affects safety performance.
A structure including a discharge port, a plug and a suspender rod is designed. Cast materials are provided in the plug and ceramic fibers are filled in the gaps. Ceramic fiber felt is filled between the flange cover and the plug. The plug has a locking function through structural modification.
It significantly improves the thermal insulation and safety performance of the unloading port, avoids the impact of high temperature on the unloading port, and makes it easier to assemble and disassemble and lock the plug.
Smart Images

Figure CN111135768B_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the field of chemical machinery, and in particular to a discharge port structure. [Background technology]
[0002] A reaction vessel is a container used to complete the physical and chemical reactions of a medium. In industrial production, especially in the chemical, pharmaceutical, fertilizer, and refining industries, reaction vessels are used in large quantities as a pressure-bearing equipment due to process needs. In chemical engineering, fillers refer to inert solid materials loaded in a filling tower, such as ball rings and Raschig rings, etc., which are used to increase the contact surface between gas and liquid to allow them to mix strongly with each other. In chemical products, fillers, also known as fillers, refer to solid materials used to improve processing performance, mechanical properties of products, and (or) reduce costs. Fillers need to be replaced after a period of use. Therefore, a discharge port with a plug is generally provided on the cylinder of a chemical reaction vessel. The defects of the discharge port in the prior art are: 1. The thermal insulation effect is poor, and 2. The plug does not have a locking function.
[0003] Therefore, it is necessary to provide a discharge port structure that solves the above-mentioned technical problems. [Summary of the invention]
[0004] To solve the above problems, the object of the present invention is to provide a discharge port which can greatly improve the heat insulation effect.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a discharge port structure, including: a discharge port, a plug and a suspension rod, the discharge port includes a discharge port main body and a flange cover, the discharge port main body and the flange cover are connected by a plurality of fixing parts, the flange cover is provided with a handle, the plug includes: a first pipe, a second pipe and a sealing plate, the sealing plate seals the bottom of the first pipe so that a receiving cavity is formed in the first pipe, a plurality of anchor bolts fixedly connected to the sealing plate are provided in the receiving cavity, a casting material is poured in the receiving cavity, a groove is provided in the center of the casting material, the upper end of the second pipe is fixedly connected to the sealing plate, the second pipe is provided with a A circular plate fixedly connected to a sealing plate, a hole is provided in the center of the sealing plate, a threaded hole is provided in the center of the circular plate, the groove of the castable, the hole on the sealing plate and the threaded hole on the circular plate are interconnected, a ring plate and an operating pipe are provided on the outer side of the second pipe, a plurality of rib plates are provided between the ring plate and the second pipe, at least one groove is provided at the edge of the ring plate, a stopper matching the groove at the edge of the ring plate is provided on the inner wall of the main body of the discharge port, an external thread section matching the threaded hole in the center of the circular plate is provided at one end of the suspension rod, ceramic fiber felt is filled between the flange cover and the plug, and ceramic fiber rope is filled in the gap between the main body of the discharge port and the plug.
[0006] Preferably, a discharge port structure in the present invention is further configured as follows: the discharge port body includes a forged pipe and a flange.
[0007] Preferably, a discharge port structure in the present invention is further configured as follows: the fixing members are studs and nuts.
[0008] Preferably, a discharge port structure in the present invention is further configured as follows: a winding gasket is provided between the flange and the flange cover.
[0009] Preferably, a discharge port structure in the present invention is further configured as follows: the anchor bolts are configured in a Y shape.
[0010] Preferably, a discharge port structure in the present invention is further configured as follows: the castable comprises: a heating surface castable and an insulating surface castable, and the heating surface castable is located above the insulating surface castable.
[0011] Preferably, a discharge port structure in the present invention is further configured as follows: the first connecting pipe and the second connecting pipe are respectively welded to the sealing plate.
[0012] Preferably, a discharge port structure in the present invention is further configured as follows: the ring plate and the second connecting pipe are arranged vertically.
[0013] Preferably, a discharge port structure in the present invention is further configured as follows: the number of the rib plates is four, and the rib plates are respectively welded to the ring plate and the second connecting pipe.
[0014] Preferably, a discharge port structure in the present invention is further configured as follows: a diameter of the second connecting pipe is smaller than a diameter of the first connecting pipe.
[0015] Compared with the prior art, the present invention has the following beneficial effects: the discharge port structure of the present invention greatly improves the heat insulation performance of the discharge port by arranging a castable in the plug and filling ceramic fibers in the gap, which can prevent the high temperature in the reaction container from affecting the strength of the discharge port. In addition, the present invention makes the plug easy to assemble and disassemble by structural modification of the plug, and the plug has a locking function after being installed in the discharge port, thereby greatly improving the safety performance.
Brief Description of the Drawings
[0016] Figure 1 It is a schematic diagram of the discharge port structure in the present invention.
[0017] Figure 2 It is a schematic diagram of the structure of the plug in the present invention.
[0018] Figure 3 For along Figure 2 Schematic diagram of the cross-sectional structure of AA shown.
[0019] Figures 1 to 3In: 1. discharge port, 10. discharge port main body, 100. forged pipe, 101. flange, 102. stopper, 11. flange cover, 12. winding pad, 13. handle, 2. plug, 20. first connecting pipe, 21. second connecting pipe, 22. sealing plate, 23. receiving chamber, 24. Y-type anchor, 25. castable, 250. heating surface castable, 251. insulation surface castable, 252. groove, 26. round plate, 260. threaded hole, 27. ring plate, 270. slot, 28. operating connecting pipe, 29. rib plate, 3. suspension rod, 4. ceramic fiber felt, 5. ceramic fiber rope. [Specific implementation method]
[0020] The discharge port structure of the present invention is further described in detail below through specific embodiments.
[0021] See also Figures 1 to 3 A discharge port structure includes: a discharge port 1, a plug 2 and a suspension rod 3. The discharge port 1 includes a discharge port body 10 and a flange cover 11. The discharge port body 10 includes a forged pipe 100 and a flange 101. The flange 101 and the flange cover 11 are connected by a plurality of fixings. A winding gasket 12 is provided between the flange 101 and the flange cover 11, so as to have a good sealing performance. A handle 13 is provided on the flange cover 11. In this embodiment, the fixings are studs and nuts.
[0022] The plug 2 includes: a first connecting pipe 20, a second connecting pipe 21 and a sealing plate 22. The diameter of the second connecting pipe 21 is smaller than that of the first connecting pipe 20. The sealing plate 22 seals the bottom of the first connecting pipe 20 so as to form a receiving cavity 23 in the first connecting pipe 20. The receiving cavity 23 is provided with a plurality of Y-shaped anchor bolts 24 fixedly connected to the sealing plate 22. A casting material 25 is poured in the receiving cavity 23. The casting material 25 includes: a heating surface casting material 250 and an insulation surface casting material 251. The heating surface casting material 250 is located above the insulation surface casting material 251. A groove 252 is provided in the center of the casting material 25. The upper end of the second connecting pipe 21 is fixedly connected to the sealing plate 22. In this embodiment, the first connecting pipe 20 and the second connecting pipe 21 are welded to the sealing plate 22 respectively. A circular plate 26 fixedly connected to the sealing plate 22 is provided in the second connecting pipe 21, a hole is provided in the center of the sealing plate 22, a threaded hole 260 is provided in the center of the circular plate 26, the groove 252 of the castable 25, the hole on the sealing plate 22 and the threaded hole 260 on the circular plate 26 are interconnected, a ring plate 27 and an operating connecting pipe 28 are provided on the outer side of the second connecting pipe 21, the ring plate 27 and the second connecting pipe 21 are vertically arranged, four rib plates 29 are provided between the ring plate 27 and the second connecting pipe 21, and the rib plates 29 are respectively welded to the ring plate 27 and the second connecting pipe 21.
[0023] At least one slot 270 is provided at the edge of the ring plate 27. In the present embodiment, there are two slots 270, which are arranged at 180 degrees. A stopper 102 is provided on the inner wall of the discharge port body 10 to match the slot 270 at the edge of the ring plate 27. One end of the suspension rod 3 is provided with an external thread section to match the central threaded hole 260 of the circular plate 26. Ceramic fiber felt 4 is filled between the flange cover 11 and the plug 2. Ceramic fiber rope 5 is filled in the gap between the discharge port body 10 and the plug 2, so as to have good thermal insulation performance.
[0024] During installation, first insert the plug 2 from the outside of the discharge port 1 into the discharge port 1, then pass a suspension rod 3 with an external threaded section on the head through the groove 252 in the center of the casting material 25 and the hole on the sealing plate 22 until it is tightened with the threaded hole 260 in the center of the circular plate 26, and drive the plug 2 to move to the inside of the discharge port 1 through the suspension rod 3. When the ring plate 27 of the plug 2 moves to the position of the stopper 102 on the inner wall of the discharge port body 10, rotate the plug 2 until the groove 270 on the ring plate 27 is at the same position as the stopper 102 in the discharge port body 10, so that the ring plate 27 can pass through the stopper 102. After the ring plate 27 passes through the block 102, the plug 2 rotates 180°, so that the groove 270 on the ring plate 27 is staggered with the block 102 at the inner wall of the discharge port main body 10, thereby realizing the locking function of the plug 2, that is, after the plug 2 is installed in the discharge port 1, the plug 2 will not fall out of the discharge port 1 when there is no external force operation. After the plug 2 is installed, the suspension rod 3 is removed from the inside of the reaction vessel, and the ceramic fiber rope 5 is filled in the groove 252 in the center of the casting material 25 and the gap between the plug 2 and the discharge port 1. Finally, the ceramic fiber felt 4 is filled in the discharge port 1 and the discharge port 1 is sealed with the Farage cover 11.
[0025] When unloading, first open the flange cover 11, remove the ceramic fiber felt 4 in the discharge port 1, and then rotate the plug 2 by rotating the operating pipe 28 until the groove 270 on the ring plate 27 and the stopper 102 on the inner wall of the discharge port body 10 are in the same position. At this time, the plug 2 can be directly taken out from the discharge port 1 to discharge the filler in the reaction container.
[0026] In summary, the discharge port structure of the present invention greatly improves the heat insulation performance of the discharge port by arranging a castable in the plug and filling ceramic fibers in the gap, which can prevent the high temperature in the reaction container from affecting the strength of the discharge port. In addition, the present invention makes the plug easy to install and disassemble by structural modification of the plug, and the plug has a locking function after being installed in the discharge port, thereby greatly improving the safety performance.
[0027] The above-mentioned embodiments are only illustrative of the principles and effects of the invention, as well as some embodiments of its application, and are not intended to limit the invention. It should be pointed out that a person skilled in the art can make several modifications and improvements without departing from the inventive concept of the invention, and all of these belong to the protection scope of the invention.
Claims
1. A discharge port structure, characterized in that: include: A discharge port, a plug and a hanging rod, the discharge port includes a discharge port main body and a flange cover, the discharge port main body and the flange cover are connected by a plurality of fixing parts, the flange cover is provided with a handle, the plug includes: a first connecting pipe, a second connecting pipe and a sealing plate, the sealing plate seals the bottom of the first connecting pipe so that a receiving cavity is formed in the first connecting pipe, a plurality of anchor bolts fixedly connected to the sealing plate are provided in the receiving cavity, a casting material is poured in the receiving cavity, a groove is provided in the center of the casting material, the upper end of the second connecting pipe is fixedly connected to the sealing plate, a circular plate fixedly connected to the sealing plate is provided in the second connecting pipe, a hole is provided in the center of the sealing plate, and a hole is provided in the center of the circular plate Threaded hole, the groove of the castable, the hole on the sealing plate and the threaded hole on the circular plate are interconnected, a ring plate and an operating pipe are provided on the outer side of the second pipe, a plurality of rib plates are provided between the ring plate and the second pipe, at least one slot is provided at the edge of the ring plate, a block matching the slot at the edge of the ring plate is provided on the inner wall of the main body of the discharge port, an external thread section matching the central threaded hole of the circular plate is provided at one end of the suspension rod, ceramic fiber felt is filled between the flange cover and the plug, ceramic fiber rope is filled in the gap between the main body of the discharge port and the plug, the main body of the discharge port includes a forged pipe and a flange, and the fixing parts are studs and nuts.
2. A discharge port structure according to claim 1, characterized in that: A winding gasket is arranged between the flange and the flange cover.
3. A discharge port structure according to claim 1, characterized in that: The anchor bolt is arranged in a Y shape.
4. A discharge port structure according to claim 1, characterized in that: The casting material comprises: a heating surface casting material and a heat insulating surface casting material, and the heating surface casting material is located above the heat insulating surface casting material.
5. A discharge port structure according to claim 1, characterized in that: The first connecting pipe and the second connecting pipe are respectively welded to the sealing plate.
6. A discharge port structure according to claim 1, characterized in that: The ring plate and the second connecting pipe are arranged vertically.
7. A discharge port structure according to claim 1, characterized in that: The number of the rib plates is four, and the rib plates are welded to the ring plate and the second connecting pipe respectively.
8. A discharge port structure according to claim 1, characterized in that: The diameter of the second connecting pipe is smaller than the diameter of the first connecting pipe.
Citation Information
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