Automatic brick-making machine

By designing an automatic forming brick making machine, using retractable movable transverse core tubes and longitudinal core tubes, the cumbersome problems of formwork installation and dismantling in existing building construction are solved, efficient and accurate brick forming is achieved, and construction and production are improved efficiency.

CN111136777BActive Publication Date: 2025-02-14FUJIAN QUNFENG MACHINERY
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202010036052.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-01-14
Publication Date
2025-02-14
Estimated Expiration
2040-01-14

AI Technical Summary

Technical Problem

The installation and demolition process of formwork in existing construction is complicated, the construction period is long, and the reuse rate of formwork is low, resulting in waste of materials. The production efficiency of existing automation equipment is low and the molding accuracy is unstable.

Method used

An automatic brick making machine is designed, including a frame, a conveying mechanism, a brick making mold, a fabric mechanism and a smoothing mechanism. The brick making mold is conveyed through a conveying mechanism, the fabric mechanism is used to fill the brick material, and the grinding mechanism is used to compact and level. The mold consists of a retractable movable transverse core tube and a longitudinal core tube for easy casting and demolding.

Benefits of technology

It realizes rapid and automatic molding of hollow formwork with cross-holes in the factory, improves on-site construction efficiency, shortens factory pre-processing time, and improves molding accuracy and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111136777B_ABST
    Figure CN111136777B_ABST
Patent Text Reader

Abstract

The present invention provides an automatic forming brick making machine, including a frame, a conveying mechanism, a brick making mold, a feeding mechanism and a grinding mechanism, wherein the brick making mold is arranged on the conveying mechanism and conveyed by the conveying mechanism, the feeding mechanism is arranged above the conveying mechanism and used to feed bricks to the brick making mold, and the grinding mechanism is arranged above the conveying mechanism and located at the rear end of the feeding mechanism to compact and grind the bricks in the brick making mold. Through the present invention, a hollow template with cross holes can be quickly and automatically formed in factory pre-processing, so that cement can be directly poured in the cross holes during construction, thereby effectively improving on-site construction efficiency. The structure of the present invention is easy to operate, has high operating efficiency, and can greatly shorten the factory pre-processing time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of brick machines, and in particular to an automatic forming brick making machine. Background Art

[0002] In existing construction, the formwork is usually installed first, and then concrete is poured on-site between the formworks to form the wall. The formwork is removed after the wall reaches a certain strength requirement. This construction method has many processes, a long construction period, and a huge workload for on-site assembly and removal of formworks. Moreover, a considerable portion of the removed formworks cannot be reused multiple times, resulting in material waste.

[0003] The Chinese patent number CN102581939A provides a prefabricated reinforced concrete hollow formwork with cross holes and its vertical formwork forming equipment, which has vertical and horizontal holes that intersect each other, so only a small amount of splicing and pouring between the boards is needed at the construction site to build an integrated wall that meets the requirements, and there is no need to disassemble it after construction, which greatly simplifies the construction process and significantly shortens the construction period. However, when this hollow formwork is pre-processed in the factory, it is basically manually constructed, which takes a lot of time to complete the assembly of the mold and the pouring of the brick filling, with low production efficiency and unstable quality. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic brick-making machine which can automatically cast and mold building bricks, greatly improve the brick-making efficiency, and has high molding precision in view of the above shortcomings.

[0005] The solution adopted by the present invention to solve the technical problem is: an automatic forming brick-making machine, including a frame, a conveying mechanism, a brick-making mold, a feeding mechanism and a smoothing mechanism. The brick-making mold is arranged on the conveying mechanism and is conveyed by the conveying mechanism. The feeding mechanism is arranged above the conveying mechanism and is used to feed the bricks to the brick-making mold. The smoothing mechanism is arranged above the conveying mechanism and is located at the rear end of the feeding mechanism to compact and smooth the bricks in the brick-making mold.

[0006] Furthermore, in order to quickly assemble a brick-making mold and cast a hollow template with a cross hole inside, cement can be directly cast in the cross hole during construction to improve on-site construction efficiency; the brick-making mold includes a bottom frame, a front side plate, a rear side plate, a left side plate and a right side plate that enclose a molding cavity, and a support plate is provided on the bottom frame. A plurality of longitudinal core tubes for molding longitudinal core holes are evenly distributed in the molding cavity, and a plurality of core holes for passing through the longitudinal core tubes are provided on the front side plate and the rear side plate, and a plurality of movable transverse core tubes are telescopically installed in each longitudinal core tube, and the length direction of the movable transverse core tube is perpendicular to the length direction of the longitudinal core tube, and the movable transverse core tubes on each longitudinal core tube are arranged one by one and the length of the movable transverse core tube is adapted to the spacing between two adjacent longitudinal core tubes to form a transverse core hole, and a plurality of fixed transverse core tubes corresponding one by one to the movable transverse core tubes on each longitudinal core tube are provided on the left side plate or the right side plate.

[0007] Furthermore, in order to achieve the retractability of the movable transverse core tube, so that the movable transverse core tube can be pulled out during casting and the movable transverse core tube can be folded up during demolding, so that the movable transverse core tube can be pulled out together when the longitudinal core tube is extracted; the longitudinal core tube includes a tapered section and a straight section connected to both ends of the tapered section, the longitudinal core tube is composed of three fixed side panels and a movable side panel, a core tube cavity for accommodating the movable transverse core tube is formed between the three fixed side panels and the movable side panel, the three fixed side panels are fixedly connected, the movable side panel is movably connected to two adjacent fixed side panels and the movable side panel can move in the core tube cavity, the movable transverse core tube is fixedly set on the movable side panel, and the sum of the length of the movable transverse core tube and the thickness of the movable side panel is adapted to the transverse aperture of the core tube cavity.

[0008] Furthermore, in order to facilitate the extension and retraction of the movable transverse core tube outside the longitudinal core tube and ensure that the movable transverse core tube is always connected to the longitudinal core tube; both ends of the movable side plate are provided with paddles passing through the core tube cavity, and the width of the paddles is smaller than the width of the movable side plate. One end of the longitudinal core tube is fixedly provided with a fixed end cover, and the other end of the longitudinal core tube is installed with a movable end cover by screws. The fixed end cover and the movable end cover are both provided with limiting core holes, and the paddles at both ends of the movable side plate extend out from the limiting core holes of the fixed end cover and the movable end cover respectively.

[0009] Furthermore, in order to control the movable transverse core tubes in each longitudinal core tube to move out simultaneously and improve the mold assembly efficiency; the front side plate and the rear side plate are both provided with a driving shaft for driving the movable side plate to move left and right in the core tube cavity and thereby drive the movable transverse core tube to extend and retract, and the left and right ends of the front side plate and the rear side plate are both provided with mounting blocks, and the two ends of the driving shaft are respectively movably penetrated on the two mounting blocks, and each driving shaft has a plurality of driving arms extending radially, and each driving arm corresponds to each paddle one by one to move the paddle and thereby drive the movable transverse core tube to extend and retract.

[0010] Furthermore, in order to complete the installation and connection of the front side panel, the rear side panel, the left side panel and the right side panel; the front side panel, the rear side panel, the left side panel and the right side panel are all provided with positioning columns extending toward one side of the bottom frame, and the four sides of the bottom frame are provided with positioning holes for installing the positioning columns, and the front side panel and the rear side panel are respectively provided with I-shaped connecting heads for installing the left side panel and the right side panel, and the left side panel and the right side panel are respectively inserted into the I-shaped connecting heads of the front side panel and the rear side panel, and eccentric sleeves are rotatably installed on both sides of the left side panel and the right side panel, and the I-shaped connecting head is provided with a pin inserted into the eccentric sleeve, and the eccentric sleeve is provided with a handle for rotating the eccentric sleeve to lock the pin.

[0011] Furthermore, in order to drive the brick-making mold to move, it moves to the bottom of the feeding mechanism and the grinding mechanism for filling and grinding; the conveying mechanism includes a number of conveying racks arranged in sequence along the conveying direction, and each conveying rack is rotatably mounted with a number of conveying rollers and a conveying drive assembly for driving each conveying roller to rotate.

[0012] Furthermore, in order to drive the conveying roller to rotate; the conveying drive assembly includes a rotating sprocket, a driven sprocket group, a driving sprocket and a conveying motor coaxially fixedly installed at one end of each conveying roller, the rotating sprocket, the driven sprocket group and the driving sprocket are connected by a chain transmission, and the position relationship between the two adjacent rotating sprockets and the chain is opposite, the conveying motor is arranged below the conveying roller, the driving sprocket is coaxially fixedly installed on the motor shaft of the conveying motor, the driven sprocket group includes a first driven sprocket and a second driven sprocket rotatably installed at the front end of the conveying frame and located below the inner side of the rotating sprocket, and a third driven sprocket and a fourth driven sprocket rotatably installed at the rear end of the conveying frame and located inside the rotating sprocket, and the third driven sprocket and the fourth driven sprocket are respectively arranged on both sides above the driving sprocket.

[0013] Furthermore, in order to ensure that the bricks fully fill the brick-making mold and avoid the existence of voids; the distribution mechanism includes a vibration table, a distribution hopper, a distribution box, two distribution rollers arranged opposite to each other on the left and right, and a distribution drive assembly respectively used to drive the two distribution rollers to rotate, the distribution box is arranged on the vibration table, the distribution hopper is arranged above the distribution box, the two distribution rollers are rotatably installed in the distribution box and there is a gap between the two distribution rollers, the two distribution rollers rotate in opposite directions, the distribution roller on the left rotates clockwise, and the distribution roller on the right rotates counterclockwise to squeeze the bricks downward to discharge, the distribution drive assembly is installed on the vibration table, and the conveying mechanism is connected to the vibration table to cause the brick-making mold on the conveying mechanism to vibrate.

[0014] Furthermore, in order to ensure that the brick material is compacted and at the same time ensure the flatness of the upper side of the brick molded product; the smoothing mechanism includes a scraper plate and a smoothing roller. The frame is provided with a mounting beam located at the front end of the smoothing roller. The scraper plate is installed on the mounting beam. The lower end surface of the scraper plate is flush with the upper end surface of the brick-making mold to scrape off the excess material. The smoothing roller is rotatably connected to the mounting beam through a rotating frame. The lower end of the smoothing roller is flush with the upper end surface of the brick-making mold to roll the upper surface of the brick mold. The lengths of the scraper plate and the smoothing roller are adapted to the width of the brick-making mold.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] (1) The present invention can be used to pre-process a hollow template with cross holes in the factory quickly and automatically, so that cement can be directly poured into the cross holes during construction, thereby effectively improving the on-site construction efficiency. The structure of the present invention is easy to operate and has high operating efficiency, which can greatly shorten the factory pre-processing time. The brick-making mold is transported by the conveying mechanism and first moves to the bottom of the distribution mechanism for filling. The bricks are squeezed and distributed by two relatively rotating distribution rollers to quickly fill the molding cavity. At the same time, the conveying mechanism is connected to the vibration table, and the brick-making mold is continuously vibrated on the conveying mechanism to ensure that the bricks completely fill the cavity. The bricks are poured while vibrating. After the filling is completed, the bricks are moved to the grinding mechanism and rolled on the top of the brick-making mold by the grinding roller to ensure the flatness of the bricks.

[0017] (2) The present invention divides the mold core for forming the transverse core hole into several sections, and sets a core tube cavity in the longitudinal core tube to accommodate the movable transverse core tube. The movable transverse core tube is retractably installed in the longitudinal core tube to ensure that the movable transverse core tube extends out of the longitudinal core tube to form the transverse core hole during casting. When demolding, the movable transverse core tube is retracted into the longitudinal core tube so as to be pulled out of the longitudinal core tube along the length direction of the longitudinal core tube. The installation and disassembly are very convenient. In addition, the straight sections at both ends of the longitudinal core tube are convenient for sealing, and the middle tapered section is convenient for demolding. Multiple movable transverse core tubes are installed on the movable side plates, and driving arms are set to correspond to each movable side plate one by one. When the driving shaft is turned, each movable transverse core tube can be uniformly driven to extend out of the longitudinal core tube, thereby improving the assembly efficiency of the template. The turning of the driving shaft can also be electrically controlled, which is more convenient to use. In addition, when dismantling, the driving shaft can be rotated to make the driving arm away from the movable side plate to avoid interference between the two and affect the dismantling of the longitudinal core tube.

[0018] (3) The molding cavity of the present invention is composed of a front side panel, a rear side panel, a left side panel and a right side panel that are movably spliced ​​with a bottom frame, which is convenient for demoulding, the setting of a support plate, and secondary maintenance. In addition, by setting positioning holes on the bottom frame and positioning columns on the front side panel, the rear side panel, the left side panel and the right side panel, the assembly accuracy is ensured. In conjunction with the I-shaped connecting joints of the front side panel and the rear side panel, when the front side panel, the rear side panel, the left side panel and the right side panel are installed with the bottom frame, it is only necessary to insert the pin and rotate the eccentric sleeve to complete the positioning and assembly of the front side panel, the rear side panel, the left side panel and the right side panel, thereby greatly reducing the difficulty of assembly and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings in conjunction with embodiments:

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the conveying mechanism;

[0022] Figure 3 It is a structural schematic diagram of a brick-making mold;

[0023] Figure 4 This is the structural explosion diagram of the brick-making mold;

[0024] Figure 5 It is a structural schematic diagram of a longitudinal core tube;

[0025] Figure 6 It is a structural schematic diagram of the latch and the eccentric sleeve;

[0026] Figure 7 Schematic diagram of the fabric mechanism Figure 1 ;

[0027] Figure 8 Schematic diagram of the fabric mechanism Figure 2 ;

[0028] Fig. 9 It is a structural schematic diagram of the grinding mechanism.

[0029] In the figure: 1-frame; 2-conveying mechanism; 21-conveying frame; 22-conveying roller; 23-conveying driving assembly; 231-rotating sprocket; 232-chain; 233-driving sprocket; 234-conveying motor; 235-first driven sprocket; 236-second driven sprocket; 237-third driven sprocket; 238-fourth driven sprocket;

[0030] 3-brick making mold; 31-bottom frame; 311-positioning hole; 312-support plate; 32-front side plate; 321-I-shaped connector; 322-latch pin; 33-rear side plate; 331-positioning column; 34-left side plate; 341-eccentric sleeve; 342-handle; 35-right side plate; 36-longitudinal core tube; 361-fixed side plate; 362-movable side plate; 363-core tube cavity; 364-paddle; 365-fixed end cover; 366-movable end cover; 37-movable transverse core tube; 38-fixed transverse core tube; 39-driving shaft; 391-driving arm;

[0031] 4-fabricating mechanism; 41-fabricating hopper; 42-fabricating box; 43-fabricating roller; 44-fabricating driving assembly; 45-fixed plate; 46-sliding plate; 47-material guide plate;

[0032] 5-grinding mechanism; 51-scraper plate; 52-grinding roller; 53-mounting beam; 54-rotating frame. DETAILED DESCRIPTION

[0033] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments:

[0034] Specific embodiment: Figure 1-9 As shown, this embodiment provides an automatic forming brick-making machine, including a frame 1, a conveying mechanism 2, a brick-making mold 3, a feeding mechanism 4 and a smoothing mechanism 5. The brick-making mold 3 is arranged on the conveying mechanism 2 and is conveyed by the conveying mechanism 2. The feeding mechanism 4 is arranged above the conveying mechanism 2 and is used to feed bricks to the brick-making mold 3. The smoothing mechanism 5 is arranged above the conveying mechanism 2 and is located at the rear end of the feeding mechanism 4 to compact and smooth the bricks in the brick-making mold 3.

[0035] In this embodiment, in order to quickly assemble the brick-making mold 3 and cast a hollow template with cross holes inside, cement can be directly cast in the cross holes during construction, thereby improving on-site construction efficiency; the brick-making mold 3 includes a bottom frame 31, a front side plate 32, a rear side plate 33, a left side plate 34 and a right side plate 35 that enclose a molding cavity. In order to mold brick panels of different lengths, the left side plate 34 and the right side plate 35 can be replaced. By selecting left and right sides plates 34 and 35 of different lengths, finished products of different specifications can be molded to achieve one mold for multiple uses. A support plate 312 is provided on the bottom frame 31. Here, the support plate 312 is demoulded after the initial core pulling. During the secondary curing, the support plate 312 is taken with the wall panel for curing. A plurality of longitudinal core tubes 36 for forming longitudinal core holes are evenly distributed in the molding cavity. 32. The rear side plates 33 are each provided with a plurality of core holes for passing through the longitudinal core tubes 36. A plurality of movable transverse core tubes 37 are flexibly installed in each longitudinal core tube 36. The length direction of the movable transverse core tubes 37 is perpendicular to the length direction of the longitudinal core tubes 36. The movable transverse core tubes 37 on each longitudinal core tube 36 are arranged one by one and the length of the movable transverse core tubes 37 is adapted to the spacing between two adjacent longitudinal core tubes 36 to form a transverse core hole. The left side plate 34 or the right side plate 35 is provided with a plurality of fixed transverse core tubes 38 corresponding one by one to the movable transverse core tubes 37 on each longitudinal core tube 36, wherein the longitudinal core shaft and the transverse core shaft are arranged at equal spacings, and the longitudinal core tube 36 and the transverse core tube can be square, circular or other shapes. In this embodiment, the longitudinal core tube 36 is square and the transverse core tube is circular.

[0036] In this embodiment, in order to realize the retractability of the movable transverse core tube 37, so that the movable transverse core tube 37 can be pulled out during casting and molding, and the movable transverse core tube 37 can be retracted during demoulding, so that the movable transverse core tube 37 can be pulled out together when the longitudinal core tube 36 is extracted; the longitudinal core tube 36 includes a tapered section and a straight section connected to the two ends of the tapered section, the straight section is an equiaxial diameter structure, and the two ends of the tapered section are respectively formed with a small diameter end and a large diameter end, and the axial diameter of the tapered section gradually increases from the small diameter end to the large diameter end, and the two straight sections are respectively connected to the small diameter end and the large diameter end, and the axial diameter of the straight section connected to the small diameter end is equal to the axial diameter of the small diameter end, and the axial diameter of the straight section connected to the large diameter end is equal to the axial diameter of the large diameter end, and the straight section is parallel to the tapered section. The longitudinal core tube 36 is composed of three fixed side plates 361 and one movable side plate 362, and a core tube cavity 363 for accommodating a movable transverse core tube 37 is formed in the middle of the three fixed side plates 361 and the movable side plate 362. The three fixed side plates 361 are fixedly connected to each other, and the movable side plate 362 is movably connected to two adjacent fixed side plates 361 and can move in the core tube cavity 363. The movable transverse core tube 37 is fixedly set on the movable side plate 362, and the sum of the length of the movable transverse core tube 37 and the thickness of the movable side plate 362 is adapted to the transverse aperture of the core tube cavity 363.

[0037] In the present embodiment, in order to facilitate driving the movable transverse core tube 37 to extend and retract outside the longitudinal core tube 36 and to ensure that the movable transverse core tube 37 is always connected to the longitudinal core tube 36; both ends of the movable side plate 362 are provided with paddles 364 that pass through the core tube cavity 363, and the width of the paddles 364 is smaller than the width of the movable side plate 362, one end of the longitudinal core tube 36 is fixedly provided with a fixed end cover 365, and the other end of the longitudinal core tube 36 is installed with a movable end cover 366 by screws, and both ends of two relatively arranged fixed side plates 361 of the three fixed side plates 361 are provided with mounting flanges for installing the end covers, and the mounting flanges are vertically extended inwardly from the ends of the fixed side plates 361, and the two relatively arranged fixed side plates A gap corresponding to the width of the paddle 364 is formed between the mounting flanges on 361, and a limiting core hole is provided on the fixed end cover 365 and the movable end cover 366. The paddles 364 at both ends of the movable side plate 362 extend out from the limiting core holes of the fixed end cover 365 and the movable end cover 366 respectively; the paddle 364 includes a first sheet body connected to the movable side plate 362 and a second sheet body connected to the other side of the first sheet body, the thickness of the first sheet body is consistent with the thickness of the movable side plate 362, the thickness of the second sheet body is less than the thickness of the first sheet body to form a step groove close to the side of the movable transverse core tube 37, and the depth of the step groove is consistent with the distance from the wall of the limiting square hole of the end cover close to the side of the movable transverse core tube 37 to the edge of the end cover.

[0038] In this embodiment, in order to control the simultaneous movement of the movable transverse core tubes 37 in each longitudinal core tube 36 and improve the mold assembly efficiency, the front side plate 32 and the rear side plate 33 are provided with a driving shaft 39 for driving the movable side plate 362 to move left and right in the core tube cavity 363 and thereby drive the movable transverse core tube 37 to extend and retract. The left and right ends of the front side plate 32 and the rear side plate 33 are provided with mounting blocks, and the two ends of the driving shaft 39 are respectively movably penetrated on the two mounting blocks, and each driving shaft 39 has a plurality of driving arms 391 extending radially, and each driving arm 391 corresponds to each paddle 364 one by one to paddle the paddle 364 to move and thereby drive the movable transverse core tube 37 to extend and retract.

[0039] In this embodiment, in order to complete the installation and connection of the front side plate 32, the rear side plate 33, the left side plate 34 and the right side plate 35; the front side plate 32, the rear side plate 33, the left side plate 34 and the right side plate 35 are all provided with positioning posts 331 extending toward one side of the bottom frame 31, and the four sides of the bottom frame 31 are provided with positioning holes 311 for installing the positioning posts 331, and the two sides of the front side plate 32 and the rear side plate 33 are respectively provided with positioning holes 311 for installing the left side plate 34 and the right side plate 35 An I-shaped connector 321, the left side plate 34 and the right side plate 35 are respectively inserted into the I-shaped connector 321 of the front side plate 32 and the rear side plate 33, and eccentric sleeves 341 are rotatably installed on both sides of the left side plate 34 and the right side plate 35. An eccentric hole is formed in the eccentric sleeve 341, and a pin 322 inserted into the eccentric sleeve 341 is provided on the I-shaped connector 321. The eccentric sleeve 341 is provided with a handle 342 for rotating the eccentric sleeve 341 to lock the pin 322.

[0040] The method for using the brick-making mold 3 comprises the following steps:

[0041] (1) Insert the positioning posts 331 on the front side plate 32, the rear side plate 33, the left side plate 34 and the right side plate 35 into the positioning holes 311 of the bottom frame 31. At the same time, the left side plate 34 and the right side plate 35 are inserted into the I-shaped connectors 321 of the front side plate 32 and the rear side plate 33. Then, insert the latch 322 into the eccentric sleeves 341 of the left side plate 34 and the right side plate 35. Turn the handle 342 to quickly lock it. Then, place the support plate 312 on the bottom frame 31 to form a molding cavity.

[0042] (2) laying steel bars in the forming cavity. After laying, insert the longitudinal core tube 36 into the forming cavity through the core hole, and the paddles 364 at both ends of the longitudinal core tube 36 expose the core tube cavity 363;

[0043] (3) The driving shaft 39 is moved leftward or rightward, and the driving arm 391 drives the paddle 364 to move leftward or rightward, driving the movable side plate 362 to move out of the core tube cavity 363, thereby controlling the movable transverse core tube 37 to extend out of the core tube cavity 363, and the other end of the movable transverse core tube 37 is closely attached to the adjacent longitudinal core tube 36, completing the assembly of the casting template and starting casting;

[0044] (4) After the casting is completed, the drive shaft 39 is moved to the right or left, and the drive arm 391 drives the paddle 364 to move to the right or left, and the movable transverse core tube 37 is retracted into the core tube cavity 363, and then the longitudinal core tube 36 is pulled out from the core hole, and then the front side plate 32, the rear side plate 33, the left side plate 34 and the right side plate 35 are removed to complete the demoulding.

[0045] In this embodiment, in order to drive the brick-making mold 3 to move and move to the bottom of the feeding mechanism 4 and the grinding mechanism 5 for filling and grinding; the conveying mechanism 2 includes a plurality of conveying frames 21 arranged in sequence along the conveying direction, and each conveying frame 21 is rotatably installed with a plurality of conveying rollers 22 and a conveying drive assembly 23 for driving each conveying roller 22 to rotate.

[0046] In this embodiment, in order to drive the conveying roller 22 to rotate; the conveying drive assembly includes a rotating sprocket 231, a driven sprocket group, a driving sprocket 233 and a conveying motor 234 coaxially fixedly installed at one end of each conveying roller 22, the rotating sprocket 231, the driven sprocket group, and the driving sprocket 233 are connected by a chain 232, and the position relationship between the two adjacent rotating sprockets 231 and the chain 232 is opposite, the conveying motor 234 is arranged below the conveying roller 22, and the driving sprocket 233 is coaxially fixedly installed on the motor shaft of the conveying motor 234 The driven sprocket group includes a first driven sprocket 235, a second driven sprocket 236, a third driven sprocket 237 and a fourth driven sprocket 238. The first driven sprocket 235 and the second driven sprocket 236 are rotatably mounted at the front end of the conveying frame 21 and are located below the inner side of the rotating sprocket 231. The third driven sprocket 237 and the fourth driven sprocket 238 are rotatably mounted at the rear end of the conveying frame 21 and are located below the inner side of the rotating sprocket 231. The third driven sprocket 237 and the fourth driven sprocket 238 are respectively arranged on both sides above the driving sprocket 233.

[0047] In this embodiment, in order to ensure that the brick material fully fills the brick-making mold 3 and avoid the existence of voids, the material distribution mechanism 4 includes a vibration table, a material distribution hopper 41, a material distribution box 42, two material distribution rollers 43 arranged opposite to each other on the left and right, and a material distribution drive assembly 44 for driving the two material distribution rollers 43 to rotate respectively. The material distribution box 42 is arranged on the vibration table, and the material distribution box 42 can be installed on the vibration table through a shock-absorbing structure. The material distribution hopper 41 is arranged above the material distribution box 42, and a material distribution port is arranged at the lower side of the material distribution hopper 41, and a feeding port is arranged at the upper side of the material distribution box 42. A control panel assembly for controlling the opening and closing of the material distributing port and the material feeding port is provided between the material distributing hopper 41 and the material distributing box 42. The control panel assembly includes a fixed plate 45 and a sliding plate 46. A through hole for connecting the material distributing port and the material feeding port is provided on the fixed plate 45. An inverted U-shaped groove is provided on the lower side of the fixed plate 45. The sliding plate 46 is slidably installed in the inverted U-shaped groove to control the opening and closing of the through hole. Two material distributing rollers 43 are rotatably installed in the material distributing box 42 and there is a gap between the two material distributing rollers 43. The rotation directions of the two material distributing rollers 43 are opposite, and the material distributing roller on the left side is the same as the material distributing roller on the left side. 43 rotates clockwise, and the material distribution roller 43 on the right rotates counterclockwise to squeeze the brick material downward. The material distribution box 42 is symmetrically provided with two guide plates 47 extending downward from the material distribution opening. The sides of the two guide plates 47 are in contact with the box wall of the material distribution box 42. The distance between the two guide plates 47 is greater than the distance between the two material distribution rollers 43, and the distance between the two guide plates 47 is less than the distance between the axes of the two material distribution rollers 43. The material distribution drive assembly 44 is installed on the vibration table, and the conveying mechanism 2 is connected to the vibration table so that the conveying mechanism 2 The brick-making mold 3 generates vibration, and the cloth driving assembly 44 includes driven pulleys coaxially fixedly installed at both ends of each cloth roller 43, driving pulleys respectively connected to each driven pulley through belts, and cloth motors respectively driving each driving pulley to rotate. The cloth motors are all installed on a vibration table to drive the vibration table to vibrate through the vibration of the cloth motor. The cloth roller 43 and the vibration table can vibrate synchronously or separately. When distributing the material, the brick-making mold 3 vibrates while the cloth mechanism 4 distributes the material, and the bricks are poured while vibrating to ensure that the bricks completely fill the cavity.

[0048] In this embodiment, in order to ensure that the brick material is compacted and at the same time ensure the flatness of the upper side of the brick molded product; the smoothing mechanism 5 includes a scraper plate 51 and a smoothing roller 52, and the frame 1 is provided with a mounting beam 53 located at the front end of the smoothing roller 52, the scraper plate 51 is installed on the mounting beam 53, the lower end surface of the scraper plate 51 is flush with the upper end surface of the brick-making mold 3 to scrape off the excess material, the smoothing roller 52 is rotatably connected to the mounting beam 53 through a rotating frame 54, the lower end of the smoothing roller 52 is flush with the upper end surface of the brick-making mold 3 to roll the upper surface of the brick mold 3, and the lengths of the scraper plate 51 and the smoothing roller 52 are both adapted to the width of the brick-making mold 3.

[0049] Specific implementation process: During pouring, first assemble the brick-making mold 3, and then place the assembled brick-making molds 3 on the conveying mechanism 2. The conveying motor 234 drives the conveying roller 22 to rotate, driving the brick-making mold 3 to move on the conveying mechanism 2. When the brick-making mold 3 moves to the bottom of the feeding mechanism 4, the feeding motor drives the feeding roller 43 to rotate, and the brick material is put into the feeding hopper 41. After being squeezed and rolled by the two feeding rollers 43, the brick material is evenly fed into the brick-making mold 3. The brick-making mold 3 is feeding the feeding mechanism 4 while moving, and at the same time, the conveying Mechanism 2 will make the brick-making mold 3 vibrate, and the brick-making mold 3 will vibrate during pouring to evenly fill the molding cavity. After the filling is completed, the conveying mechanism 2 will take the brick-making mold 3 away from the feeding mechanism 4 and transport it to the bottom of the grinding roller 52. The grinding roller 52 is pressed on the molding cavity by gravity, and the conveying mechanism 2 continues to drive the brick-making mold 3 to move, thereby ensuring that the grinding roller 52 rolls on the molding cavity from beginning to end to ensure the flatness of the upper side of the brick material, and then the conveying mechanism 2 continues to convey the brick-making mold 3 to complete the automatic pouring and molding.

[0050] The above descriptions are merely embodiments of the present invention, and are not intended to limit the scope of patent protection of the invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the scope of patent protection of the present invention.

Claims

1. An automatic brick-making machine, characterized in that: It includes a frame, a conveying mechanism, a brick-making mold, a material distribution mechanism and a smoothing mechanism. The brick-making mold is arranged on the conveying mechanism and is transported by the conveying mechanism. The material distribution mechanism is arranged above the conveying mechanism and is used to distribute bricks to the brick-making mold. The smoothing mechanism is arranged above the conveying mechanism and is located at the rear end of the material distribution mechanism to compact and smooth the bricks in the brick-making mold. The brick-making mold comprises a bottom frame, a front side plate, a rear side plate, a left side plate and a right side plate which enclose a forming cavity, a supporting plate is provided on the bottom frame, a plurality of longitudinal core tubes for forming longitudinal core holes are evenly distributed in the longitudinal direction of the forming cavity, a plurality of core holes for passing through the longitudinal core tubes are provided on the front side plate and the rear side plate, a plurality of movable transverse core tubes are telescopically installed in each longitudinal core tube, the length direction of the movable transverse core tube is perpendicular to the length direction of the longitudinal core tube, the movable transverse core tubes on each longitudinal core tube are arranged one by one and the length of the movable transverse core tube is adapted to the spacing between two adjacent longitudinal core tubes to form the transverse core hole, and a plurality of fixed transverse core tubes corresponding one by one to the movable transverse core tubes on each longitudinal core tube are provided on the left side plate or the right side plate; The longitudinal core tube comprises a tapered section and a straight section connected to both ends of the tapered section, the longitudinal core tube is composed of three fixed side plates and one movable side plate, a core tube cavity for accommodating a movable transverse core tube is formed between the three fixed side plates and the movable side plate, the three fixed side plates are fixedly connected, the movable side plate is movably connected to two adjacent fixed side plates and the movable side plate can move in the core tube cavity, the movable transverse core tube is fixedly arranged on the movable side plate, and the sum of the length of the movable transverse core tube and the thickness of the movable side plate is adapted to the transverse aperture of the core tube cavity; The front side panel, the rear side panel, the left side panel and the right side panel are all provided with positioning columns extending toward one side of the bottom frame, and the four side surfaces of the bottom frame are all provided with positioning holes for installing the positioning columns. The front side panel and the rear side panel are respectively provided with I-shaped connecting heads for installing the left side panel and the right side panel on both sides, and the left side panel and the right side panel are respectively inserted into the I-shaped connecting heads of the front side panel and the rear side panel, and eccentric sleeves are rotatably installed on both sides of the left side panel and the right side panel, and the I-shaped connecting head is provided with a pin inserted into the eccentric sleeve, and the eccentric sleeve is provided with a handle for rotating the eccentric sleeve to lock the pin.

2. The automatic brick-making machine according to claim 1, characterized in that: Both ends of the movable side plate are provided with paddles passing through the core tube cavity, the width of the paddles is smaller than the width of the movable side plate, one end of the longitudinal core tube is fixedly provided with a fixed end cover, and the other end of the longitudinal core tube is installed with a movable end cover by screws, and the fixed end cover and the movable end cover are both provided with limiting core holes, and the paddles at both ends of the movable side plate extend out from the limiting core holes of the fixed end cover and the movable end cover respectively.

3. The automatic brick-making machine according to claim 2, characterized in that: The front side plate and the rear side plate are both provided with a driving shaft for driving the movable side plate to move left and right in the core tube cavity, thereby driving the movable transverse core tube to be extended and retracted. The left and right ends of the front side plate and the rear side plate are both provided with mounting blocks. The two ends of the driving shaft are respectively movably arranged on the two mounting blocks. A plurality of driving arms are radially extended from each driving shaft. Each driving arm corresponds to each paddle one by one to paddle and move the paddle to drive the movable transverse core tube to be extended and retracted.

4. The automatic brick-making machine according to claim 1, characterized in that: The conveying mechanism comprises a plurality of conveying racks arranged in sequence along the conveying direction, and a plurality of conveying rollers and a conveying driving assembly for driving the conveying rollers to rotate are rotatably mounted on each conveying rack.

5. The automatic brick-making machine according to claim 4, characterized in that: The conveying drive assembly includes a rotating sprocket, a driven sprocket group, a driving sprocket and a conveying motor which are coaxially fixedly installed at one end of each conveying roller. The rotating sprocket, the driven sprocket group and the driving sprocket are connected by a chain transmission. The position relationship between two adjacent rotating sprockets and the chain is opposite. The conveying motor is arranged below the conveying roller. The driving sprocket is coaxially fixedly installed on the motor shaft of the conveying motor. The driven sprocket group includes a first driven sprocket and a second driven sprocket which are rotatably installed at the front end of the conveying frame and located below the inner side of the rotating sprocket, and a third driven sprocket and a fourth driven sprocket which are rotatably installed at the rear end of the conveying frame and located inside the rotating sprocket. The third driven sprocket and the fourth driven sprocket are respectively arranged on both sides above the driving sprocket.

6. The automatic brick-making machine according to claim 1, characterized in that: The material distribution mechanism includes a vibration table, a material distribution hopper, a material distribution box, two material distribution rollers arranged opposite to each other on the left and right, and a material distribution drive assembly respectively used to drive the two material distribution rollers to rotate, the material distribution box is arranged on the vibration table, the material distribution hopper is arranged above the material distribution box, the two material distribution rollers are rotatably installed in the material distribution box and there is a gap between the two material distribution rollers, the two material distribution rollers rotate in opposite directions, the material distribution roller on the left rotates clockwise, and the material distribution roller on the right rotates counterclockwise to squeeze the brick material downward to discharge the material, the material distribution drive assembly is installed on the vibration table, and the conveying mechanism is connected to the vibration table to cause the brick-making mold on the conveying mechanism to vibrate.

7. The automatic brick-making machine according to claim 1, characterized in that: The smoothing mechanism includes a scraper plate and a smoothing roller. A mounting beam located at the front end of the smoothing roller is provided on the frame. The scraper plate is mounted on the mounting beam. The lower end surface of the scraper plate is flush with the upper end surface of the brick-making mold to scrape off excess material. The smoothing roller is rotatably connected to the mounting beam through a rotating frame. The lower end of the smoothing roller is flush with the upper end surface of the brick-making mold to roll the upper surface of the brick-making mold. The lengths of the scraper plate and the smoothing roller are both adapted to the width of the brick-making mold.

Citation Information

Patent Citations

  • Prefabricated reinforced concrete hollow template internally provided with cross holes and molding and forming device thereof

    CN102581939A

  • Manufacturing process for abrasion-resistant stone plastic plate

    CN106042151A

  • Brick making machine with manipulator

    CN106738217A

  • Artificial synthetic bag reason distributing device

    CN207290452U

  • Automatic forming brick making machine

    CN212045278U