Automatic film pasting and QR code device
By designing automatic film and QR code equipment, and using the collaborative work of the above components, automated film and QR code coding is achieved, solving the problems of low manual operation efficiency and unstable quality in the existing technology, and achieving the effects of fast speed, high efficiency, low risk coefficient and stable quality.
Patent Information
- Application Number
- CN202010059222.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-19
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2040-01-19
AI Technical Summary
The existing film and QR code technologies are mostly manual operation, with slow speed, low efficiency, high risk coefficient and unstable quality.
Design an automatic film and QR code equipment, including a feeding machine, a feeding machine, an NG assembly line, a rotating platform, a material collection mechanism, a circulation assembly line, a film patching mechanism, a film supply mechanism, a roller pressing mechanism, a code collection mechanism and a code printer. Through the coordinated work of these components, an automated film and QR code coding process is realized.
It realizes automated operation, with fast speed, high efficiency, low risk coefficient and stable quality, solving the problems of low manual operation efficiency and unstable quality.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automatic film pasting and two-dimensional code device. Background Art
[0002] Existing film pasting and QR code technologies are mostly manually operated, with slow speed, low efficiency, high risk factor and unstable quality. Summary of the invention
[0003] The purpose of the present invention is to provide an automatic film pasting and two-dimensional code device with reasonable structure, reliability, fast speed, high efficiency, low risk factor and stable quality.
[0004] The technical solution of the present invention is an automatic film pasting and two-dimensional code equipment, which is arranged corresponding to a feeding machine and a feeding machine. The feeding machine and the feeding machine have the same structure and are arranged in parallel. The feeding machine and the feeding machine are respectively provided with a feeding mechanism and a feeding mechanism with the same structure. The automatic film pasting and two-dimensional code equipment includes a working platform and an NG assembly line, a rotating platform, a material picking mechanism, a circulating assembly line, a film pasting mechanism, a film supply mechanism, a rolling mechanism, a code taking mechanism and a coding machine on the working platform. The circulating assembly line is located between the feeding machine and the feeding machine. The NG assembly line, the material picking mechanism, the film pasting mechanism, the film supply mechanism and the rolling mechanism are arranged in sequence on one side of the feeding machine of the circulating assembly line. The material picking mechanism is arranged across the circulating assembly line and corresponds to the rotating platforms on one side of the NG assembly line and the feeding mechanism respectively. The code taking mechanism and the coding machine are arranged in correspondence and are located on one side of the feeding machine of the circulating assembly line.
[0005] In a preferred embodiment of the present invention, the loading mechanism or the unloading mechanism includes a support frame, an X-axis module, a Y-axis module, a Z-axis module, a suction cup mounting plate and a hardware suction cup. The X-axis module is laterally arranged on the support frame, the Y-axis module is laterally arranged above the X-axis module, and the Z-axis module is longitudinally arranged on the Y-axis module. Three groups of hardware suction cups are arranged below the Z-axis module through the suction cup mounting plate, and a first lower CCD is arranged between the loading mechanism and the NG assembly line.
[0006] In a preferred embodiment of the present invention, the NG assembly line includes a mounting frame, a driving motor, a synchronous wheel assembly, a conveyor belt and a sensor. The driving motor is laterally arranged on the mounting frame and drives the conveyor belt above the mounting frame through the synchronous wheel assembly. The sensor is provided with two sensors including a first sensor and a second sensor and are respectively arranged at the front end and the rear end of the conveyor belt.
[0007] In a preferred embodiment of the present invention, the rotating platform includes a rotating bracket, a rotating cylinder and a turntable. The rotating cylinder is longitudinally arranged below the rotating bracket and the driving end passes through the rotating bracket to drive the turntable to rotate. The rotating bracket is also provided with a block through a limit blocking device corresponding to the limit setting of the driving end of the rotating cylinder.
[0008] In a preferred embodiment of the present invention, the material picking mechanism includes a material picking rack, a material picking motor, a screw transmission module, a material picking slide cylinder, a second suction cup mounting plate and a second hardware suction cup. The material picking motor, the screw transmission module, the material picking slide cylinder, the second suction cup mounting plate and the second hardware suction cup are arranged in two groups and are symmetrically arranged on both sides of the material picking rack. The material picking rack is provided with an ion wind rod at the bottom of one side of the film-sticking mechanism.
[0009] In a preferred embodiment of the present invention, the circulating assembly line includes a jig track, a product profiling jig, a hooking mechanism, a positioning assembly and a cutting cylinder. The jig track is arranged in a ring structure. The product profiling jig is arranged in two rows on the jig track. The hooking mechanism is provided with two groups respectively arranged at the two ends below the jig track. The hooking mechanism includes a stretching frame, a stretching cylinder, a stretching guide rail and a pulling block. The stretching cylinder is transversely arranged on the stretching frame through the stretching guide rail. The piston end of the stretching cylinder is provided with a pulling block with an upward hook structure. The two pulling blocks are located at the two ends of the two rows of product profiling jigs and are respectively arranged corresponding to one row of product profiling jigs. The positioning assembly is provided with four groups and is located at the two ends of the two rows of product profiling jigs and is respectively positioned corresponding to the base of the second product profiling jig. The positioning assembly includes a positioning cylinder, a guide block and a positioning strip. The positioning cylinder is laterally arranged below the stretching guide rail, the guide block is arranged on the side of the stretching guide rail, the positioning strip passes through the guide block and the side of the jig guide rail and is positioned corresponding to the V-shaped hole on the base of the product profiling jig, the end of the positioning strip is arranged on the connecting block and is arranged on the piston end of the positioning cylinder through a floating joint, the cutting cylinder is provided with two and are respectively arranged laterally on the jig guide rail at the other end of the hooking mechanism corresponding to the first product profiling jig, and guide shafts are respectively arranged on both sides of the cutting cylinder corresponding to the first product profiling jig, the jig guide rail is also respectively provided with a third sensor on the side above the two hooking mechanisms corresponding to the first product profiling jig, and an upper CCD is arranged on the circulating assembly line.
[0010] In a preferred embodiment of the present invention, the film sticking mechanism includes an X-axis servo motor transmission module, a Y-axis servo motor transmission module and a mold taking component, the mold taking component is arranged on the X-axis servo motor transmission module through the Y-axis servo motor transmission module, the mold taking component includes a film sticking frame, a film sticking lifting cylinder, a film sticking slide cylinder, a film sticking servo motor, a hollow rotating platform and a film taking plate, the film sticking lifting cylinder is arranged on the top of the film sticking frame, the film sticking slide cylinder is longitudinally arranged on one side of the film sticking frame, the film sticking servo motor is arranged on the film sticking slide cylinder through a connecting plate, the upper end of the connecting plate is floatingly connected with the piston end of the film sticking lifting cylinder, the film taking plate is located on one side of the bottom of the hollow rotating platform, a limit plate is arranged on the side of the hollow rotating platform, a limit screw is arranged on the upper edge of the film taking plate, a fourth sensor is arranged at the bottom of the film sticking slide cylinder, a sensor sheet is arranged on one side of the film taking plate, and a vacuum hole is arranged at the bottom of the film taking plate.
[0011] In a preferred embodiment of the present invention, the film supply mechanism includes a film supply frame and a material roll on the film supply frame, a film taking station, a driving shaft, a film supply servo motor, a clamping wheel, a clamping cylinder and a waste film collecting wheel, the material roll and the waste film collecting wheel are located at the upper and lower sides of one side of the film supply frame, the film taking station is arranged on one side of the material roll, the driving shaft is arranged below the film taking station and is driven by the film supply servo motor, the clamping cylinder is longitudinally arranged on the film supply frame, the driving end of the clamping cylinder is provided with a clamping wheel corresponding to the driving shaft in the upper and lower positions, the film taking station and the film taking plate are arranged in the upper and lower positions, and a second lower CCD is provided on one side of the film supply frame in the corresponding position to the film taking station.
[0012] In a preferred embodiment of the present invention, the rolling mechanism includes a rolling support, a rolling lifting cylinder, a rolling horizontal clamping cylinder, a rolling vertical clamping cylinder, a rubber band and a roller wheel. The rolling support is provided with 4 including a first rolling support, a second rolling support, a third rolling support and a fourth rolling support. The rolling lifting cylinder is provided with 7 including a first rolling lifting cylinder, a second rolling lifting cylinder, a third rolling lifting cylinder, a fourth rolling lifting cylinder, a fifth rolling lifting cylinder, a sixth rolling lifting cylinder and a seventh rolling lifting cylinder. The horizontal rolling cylinder The jaw cylinders are provided with three, including the first roller horizontal jaw cylinder, the second roller horizontal jaw cylinder and the third roller horizontal jaw cylinder, and the roller vertical jaw cylinders are provided with four, including the first roller vertical jaw cylinder, the second roller vertical jaw cylinder, the third roller vertical jaw cylinder and the fourth roller vertical jaw cylinder. The first roller lifting cylinder is longitudinally arranged on the first roller support and the first roller vertical jaw cylinder is transversely arranged on the piston end. The second roller lifting cylinder, the third roller lifting cylinder, the fourth roller lifting cylinder and the fifth roller lifting cylinder are arranged on the first roller support. The cylinder, the sixth roller lifting cylinder and the seventh roller lifting cylinder are respectively and sequentially arranged on the second roller support, the third roller support and the fourth roller support, the second roller vertical clamping claw cylinder, the first roller horizontal clamping claw cylinder, the third roller vertical clamping claw cylinder, the second roller horizontal clamping claw cylinder, the fourth roller vertical clamping claw cylinder and the third roller horizontal clamping claw cylinder are sequentially arranged on the second roller lifting cylinder, the third roller lifting cylinder, the fourth roller lifting cylinder, the fifth roller lifting cylinder, the sixth roller lifting cylinder and the seventh roller lifting cylinder, the The driving ends of the first roller horizontal clamping jaw cylinder, the second roller horizontal clamping jaw cylinder and the third roller horizontal clamping jaw cylinder are respectively provided with rubber bands, and the driving ends of the first roller vertical clamping jaw cylinder, the second roller vertical clamping jaw cylinder, the third roller vertical clamping jaw cylinder and the fourth roller vertical clamping jaw cylinder are respectively provided with rollers. The rubber bands and rollers on the same roller bracket are in the same direction, and the directions of the rubber bands and rollers on the second roller bracket, the third roller bracket and the fourth roller bracket are different. The direction of the roller on the first roller bracket is the same as the direction of the roller on the second roller bracket.
[0013] In a preferred embodiment of the present invention, the code picking mechanism includes a code picking frame, a code picking limit cylinder, a code picking slide cylinder, a code picking rotating cylinder, a code picking rotating frame and a code picking suction claw. The code picking slide cylinder is arranged on the top of the code picking frame, the code picking limit cylinder is arranged above the code picking slide cylinder and correspondingly drives the code picking slide cylinder, the code picking rotating cylinder is arranged at the bottom of the code picking slide cylinder, the driving end of the code picking rotating cylinder is provided with a code picking suction claw through the code picking rotating frame, the code picking suction claw is provided with a suction hole, the code picking suction claw is arranged corresponding to the code picking station of the coding machine, and the bottom of the code picking rotating cylinder is provided with a limiter corresponding to the code picking rotating frame.
[0014] The present invention relates to an automatic film pasting and two-dimensional code device, which has reasonable structure, reliability, high speed, high efficiency, low risk factor and stable quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of a preferred embodiment of an automatic film sticking and two-dimensional code device of the present invention;
[0016] Figure 2 It is a top view of a preferred embodiment of an automatic film sticking and two-dimensional code device of the present invention without a frame;
[0017] Figure 3 It is a three-dimensional diagram of a loading mechanism or a unloading mechanism in a preferred embodiment of an automatic film pasting and two-dimensional code device of the present invention;
[0018] Figure 4 It is a three-dimensional diagram of an NG production line in a preferred embodiment of an automatic film pasting and two-dimensional code device of the present invention;
[0019] Figure 5 It is a side view of a rotating platform in a preferred embodiment of an automatic film sticking and two-dimensional code device of the present invention;
[0020] Figure 6 It is a three-dimensional diagram of a material taking mechanism in a preferred embodiment of an automatic film sticking and two-dimensional code device of the present invention;
[0021] Figure 7 It is a three-dimensional diagram of a circulation production line in a preferred embodiment of an automatic film pasting and two-dimensional code device of the present invention;
[0022] Figure 8 It is a three-dimensional diagram of a hooking mechanism in a preferred embodiment of an automatic film pasting and two-dimensional code device of the present invention;
[0023] Fig. 9 It is a three-dimensional diagram of a film sticking mechanism in a preferred embodiment of an automatic film sticking and two-dimensional code device of the present invention;
[0024] Fig.10 yes Fig. 9 A front view of
[0025] Fig.11 It is a three-dimensional diagram of a film supply mechanism in a preferred embodiment of an automatic film sticking and two-dimensional code device of the present invention;
[0026] Fig.12 yes Fig.11 A top view of
[0027] Fig.13 It is a three-dimensional diagram of a rolling mechanism in a preferred embodiment of an automatic film pasting and two-dimensional code device of the present invention;
[0028] Fig.14 It is a top view of a product and a film in a preferred embodiment of an automatic film sticking and two-dimensional code device of the present invention;
[0029] Fig.15 It is a three-dimensional diagram of a code-taking mechanism in a preferred embodiment of an automatic film-sticking and two-dimensional code device of the present invention;
[0030] Fig.16 It is a three-dimensional diagram of a first CCD in a preferred embodiment of an automatic film pasting and two-dimensional code device of the present invention;
[0031] Fig.17 It is a three-dimensional diagram of a second CCD in a preferred embodiment of an automatic film pasting and two-dimensional code device of the present invention;
[0032] Fig.18 It is a three-dimensional diagram of an upper CCD in a preferred embodiment of an automatic film sticking and two-dimensional code device of the present invention. DETAILED DESCRIPTION
[0033] The preferred embodiments of the present invention are described in detail below so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0034] The present invention is an automatic film pasting and two-dimensional code device, such as Figure 1 Combination Figure 2 As shown, the feeder 1 and the unloader 2 have the same structure and are arranged in parallel. The feeder 1 and the unloader 2 are respectively provided with a feeding mechanism 3 and a unloader 4 with the same structure. The automatic film pasting and two-dimensional code equipment includes a working platform 5 and an NG assembly line 6, a rotating platform 7, a material taking mechanism 8, a circulating assembly line 9, a film pasting mechanism 10, a film supply mechanism 11, a rolling mechanism 12, a code taking mechanism 13 and a coding machine 14 on the working platform 5. The circulating assembly line 9 is located between the feeder 1 and the unloader 2. The NG assembly line 6, the material taking mechanism 8, the film pasting mechanism 10, the film supply mechanism 11 and the rolling mechanism 12 are respectively arranged on one side of the feeder 1 of the circulating assembly line 9. The material taking mechanism 8 is arranged across the circulating assembly line 9 and corresponds to the rotating platform 7 on one side of the NG assembly line 6 and the unloader 4. The code taking mechanism 13 and the coding machine 14 are correspondingly arranged and located on one side of the unloader 2 of the circulating assembly line 9.
[0035] Manually put the full tray of products to be filmed and coded into the feeder 1. At this time, the feeding mechanism 3 of the feeder 1 picks up products from the tray, 3 at a time, and the first lower CCD 15 scans and identifies the mold cavity number of each product to the rotating platform 7 and then rotates 180°. If the first lower CCD 15 detects that the mold cavity number is wrong, the product is put into the NG production line 6. The material taking mechanism 8 picks up the product individually from the rotating platform 7 on one side of the feeder 1 and puts it on the product profiling fixture 16 of the circulating production line 9. The product profiling fixture 16 enters the film-sticking position through the circulating production line 9, and the film supply mechanism 11 supplies materials. The mold taking component of the film-sticking mechanism 10 picks up the products. The film is detected by the second lower CCD17, the direction of the film is adjusted, the upper CCD18 takes a photo of the product on the product profiling fixture 16, and the film is pasted after compensating the position value. After the film pasting is completed, it is pushed to the rolling station 12, and the diagonal rollers and the opposite side rollers are rolled and rubber band coated respectively, and then the remaining sharp corners are coated with rubber bands. The coding machine 14 generates a QR code according to the product cavity number and sticks the code. The material taking mechanism 8 sucks the product individually from the circulating assembly line 9 to the rotating platform 7 on one side of the unloader 2. After rotating 180°, the unloader mechanism sucks the product to the material tray in the unloader 2, and the finished products and empty trays are collected manually from the corresponding positions.
[0036] Combination Figure 3 As shown, the feeding mechanism 3 or the unloading mechanism 4 includes a support frame 31, an X-axis module 32, a Y-axis module 33, a Z-axis module 34, a first suction cup mounting plate 35 and a first hardware suction cup 36. The X-axis module 32 is transversely arranged on the supporting frame 31, the Y-axis module 33 is transversely arranged above the X-axis module 32, the Z-axis module 34 is longitudinally arranged on the Y-axis module 33, and three groups of first hardware suction cups 36 are arranged below the Z-axis module 34 through the first suction cup mounting plate 35. A first lower C is arranged between the feeding mechanism 3 and the NG assembly line 6. CD15, the modules are all rotated by the motor, driving the modules to move, so as to move the first hardware suction cup 36 to the top of the product, suck the product, and the X, Y, and Z three-axis modules cooperate with each other to take the material from the material tray, and drive the product to be placed on the rotating platform 7 after being detected by the first lower CCD15. If the first lower CCD15 detects that the mold cavity number is wrong, the product will be placed in the NG assembly line 6 (the three groups of hardware suction cups 36 are controlled by a separate air circuit. If NG is found, they are moved to the top of the NG assembly line 6, the corresponding product is cut off, and the product naturally falls to the NG assembly line 6).
[0037] Combination Figure 4As shown, the NG assembly line 6 includes a mounting frame 61, a driving motor 62, a synchronous wheel assembly 63, a conveyor belt 64 and a sensor. The driving motor 62 is horizontally arranged on the mounting frame 61 and drives the conveyor belt 64 above the mounting frame 61 through the synchronous wheel assembly 63. Two sensors are provided, including a first sensor 65 and a second sensor 66, which are respectively arranged at the front end and the rear end of the conveyor belt 64. The driving motor 62 drives the conveyor belt of the lower synchronous wheel assembly 63 to rotate. The first sensor 65 detects the product, the driving motor 62 is started, the product moves forward one position, and when the second sensor 66 detects the product, it reminds manual material collection.
[0038] Combination Figure 5 As shown, the rotating platform 7 includes a rotating bracket 71, a rotating cylinder 72 and a turntable 73. The rotating cylinder 72 is longitudinally arranged below the rotating bracket 71 and the driving end passes through the rotating bracket 71 to drive the turntable 73 to rotate. The rotating bracket 71 is also provided with a stopper 75 through a limit stopper 74 and the limit setting corresponding to the driving end of the rotating cylinder 72. The rotation of the rotating cylinder 72 drives the product to rotate (180° each time), and the product is rotated into place to wait for the material taking mechanism to take the material.
[0039] Combination Figure 6 As shown, the material picking mechanism 8 includes a material picking frame 81, a material picking motor 82, a screw transmission module 83, a material picking slide cylinder 84, a second suction cup mounting plate 85 and a second hardware suction cup 86. The material picking motor 82, the screw transmission module 83, the material picking slide cylinder 84, the second suction cup mounting plate 85 and the second hardware suction cup 86 are provided in two groups and are symmetrically arranged on both sides of the material picking frame 81. The material picking frame 81 is provided with an ion wind rod 87 below one side of the film sticking mechanism. The material picking mechanism 8 spans across the circulation line. 9, it is composed of two modules, one is responsible for taking materials from the rotating platform 7 (on the side of the loader 1) and placing them in the product profiling fixture 16 of the circulating assembly line 9, and the other is responsible for taking products from the product profiling fixture 16 on the circulating assembly line 9 and placing them on the rotating platform 7 (on the side of the unloader 2). The material taking motor 82 rotates, driving the module to move so as to move the second hardware suction cup 86 above the product, and the material taking slide cylinder 84 drives the second hardware suction cup 86 to descend, suck the product, and move it to the next station.
[0040] Combination Figure 7 and Figure 8As shown, the circulation assembly line 9 includes a jig track 91, a product profiling jig 16, a hooking mechanism, a positioning assembly and a cutting cylinder 92. The jig track 91 is arranged in a ring structure. The product profiling jig 16 is arranged in two rows on the jig track 91. The hooking mechanism is provided with two groups, which are respectively arranged at the two ends below the jig track 91. The hooking mechanism includes a stretching frame 93, a stretching cylinder 94, a stretching guide rail 95 and a pulling block 96. The stretching cylinder 94 is transversely arranged on the stretching frame 9 through the stretching guide rail 95. 3, the piston end of the stretching cylinder 94 is provided with a pull block 96 with an upward hook structure, the two pull blocks 96 are located at the two ends of the two rows of product profiling jigs 16 and are respectively arranged corresponding to one row of product profiling jigs 16, the positioning assembly is provided with four groups and is located at the two ends of the two rows of product profiling jigs 16 and is respectively positioned corresponding to the base of the second product profiling jig 16, the positioning assembly includes a positioning cylinder 97, a guide block 98 and a positioning bar 99, and the positioning cylinder 97 is transversely arranged below the stretching guide rail 95, The guide block 98 is arranged on the side of the stretching guide rail 95, and the positioning bar 99 passes through the guide block 98 and the side of the jig guide rail 91 and is positioned corresponding to the V-shaped hole on the base of the product profiling jig 16. The end of the positioning bar 99 is arranged on the connecting block 910 and is arranged on the piston end of the positioning cylinder 97 through the floating joint 911, or the positioning cylinder 97 is fixed on the jig guide rail 91 and the driving end directly drives the positioning bar 99 to pass through the guide block 98 and the side of the jig guide rail 91 and the product profiling jig 16. The V-shaped hole on the base is positioned correspondingly, the end of the positioning bar 99 is arranged in a V-shaped structure, two cutting cylinders 92 are provided and are respectively arranged horizontally on the jig guide rail 91 at the other end of the hooking mechanism corresponding to the first product profiling jig 16, and guide shafts are respectively arranged on both sides of the cutting cylinder 92 corresponding to the first product profiling jig 16, and the jig guide rail 91 is also provided with a third sensor 912 on the side above the two hooking mechanisms corresponding to the first product profiling jig 16. The product profiling jig 16 enters the jig track, and the cutting cylinder 92 drives the product profiling jig to move; the third sensor 912 detects the product jig, and the stretching cylinder 93 drives the pulling block 96 to drive the product profiling jig 16 to the next station; the positioning component fixes the product jig to ensure the accuracy of the next action.
[0041] Combination Fig. 9 and Fig.10As shown, the film pasting mechanism 10 includes an X-axis servo motor transmission module 101, a Y-axis servo motor transmission module 102 and a mold removal component. The mold removal component is arranged on the X-axis servo motor transmission module 101 through the Y-axis servo motor transmission module 102. The mold removal component includes a film pasting frame 103, a film pasting lifting cylinder 104, a film pasting slide cylinder 105, a film pasting servo motor 106, a hollow rotating platform 107 and a film taking plate 108. The film pasting lifting cylinder 104 is arranged on the top of the film pasting frame 103, the film pasting slide cylinder 105 is longitudinally arranged on one side of the film pasting frame 103, the film pasting servo motor 106 is arranged on the film pasting slide cylinder 105 through a connecting plate 109, and the connecting plate 109 The upper end is connected with the piston end of the film lifting cylinder 104 in a floating manner, the film plate 108 is located at one side of the bottom of the hollow rotating platform 107, a limit plate 1010 is arranged on the side of the hollow rotating platform 107, a limit screw 1011 is arranged on the edge of the upper surface of the film plate, a fourth sensor 1012 is arranged at the bottom of the film slide cylinder 105, a sensor sheet 1013 is arranged on one side of the film plate 108, a vacuum hole is arranged at the bottom of the film plate 108, an upper CCD 18 is arranged on the circulation line 9, the X-axis servo motor transmission module 101 moves to drive the Y-axis servo motor transmission module 102 and the film removal assembly to move in the X-axis, and the Y-axis servo motor transmission module 102 moves to drive The film taking assembly moves on the Y axis, and the film lifting cylinder 104 and the film sliding table cylinder 105 cooperate to take the film; the ion wind rod 87 removes dust from the film; after taking the film, the lower CCD17 takes a photo to detect the position of the film, and the upper CCD18 detects the position of the product in the circulation line 9. The film servo motor 106 drives the hollow rotating platform 107 to rotate, adjusts the position of the film, and ensures the accuracy of film pasting. Then, the X-axis servo motor transmission module 101 and the Y-axis servo motor transmission module 102 cooperate to move the film taking mechanism to the top of the product profiling fixture 16 of the circulation line 9, and the film lifting cylinder 104 presses the film taking plate 108 down to the top of the product, vacuum absorbs the film, and the film lifting cylinder 104 rises back , the film sticking slide cylinder 105 drives the film to move up to the top of the product profiling fixture 16, and the film sticking slide cylinder 105 descends to stick the film to the product. The film sticking lifting cylinder 104 is floatingly connected with the connecting plate 109, and directly pushes the connecting plate 109 down when it descends. When the film sticking lifting cylinder 104 rises, the film taking plate 108 does not rise with the film sticking lifting cylinder 104. The fourth sensor 1012 and the sensor sheet 1013 cooperate to detect the number of rotations of the film taking plate 108 (only 1 rotation), and the limit screw 1011 limits the number of rotations. Because the film taking plate 108 is connected to the air pipe and other lines, the film suction can only rotate one circle. Therefore, the fourth sensor 1012 can also detect the origin when the film is stuck.
[0042] Combination Fig.11 and Fig.12As shown, the film supply mechanism 11 includes a film supply frame 110 and a material roll 111 on the film supply frame 110, a film taking station 112, a driving shaft 113, a film supply servo motor 114, a clamping wheel 115, a clamping cylinder 116 and a waste film collecting wheel 117. The material roll 111 and the waste film collecting wheel 117 are located at the upper and lower sides of one side of the film supply frame 110, the film taking station 112 is arranged at one side of the material roll 111, the driving shaft 113 is arranged below the film taking station 112 and is driven by the film supply servo motor 114, and the clamping cylinder 116 is longitudinally arranged on the film supply frame 11 0, a clamping wheel 115 is arranged at the driving end of the clamping cylinder 116 corresponding to the driving shaft 113 up and down, the film taking station 112 and the film taking plate 108 are arranged corresponding to each other up and down, and a second lower CCD17 is arranged on one side of the film supply frame 110 corresponding to the film taking station 112, and the film supply servo motor 114 rotates to drive the driving shaft 113 to rotate, and drives each shaft to rotate through the material roll 111. When the waste film passes through the driving shaft 113, the clamping cylinder 116 drives the clamping wheel 115 to rise and clamp the waste film to prevent the waste film from wrinkling, deformation, and difficulty in discharging.
[0043] Combination Fig.13 and Fig.14As shown, the rolling mechanism 12 includes a rolling support 120, a rolling lifting cylinder 121, a rolling horizontal clamping cylinder 122, a rolling vertical clamping cylinder 123, a rubber band 124 and a roller 125. The rolling support 120 is provided with 4 rollers including a first rolling support 1201, a second rolling support 1202, a third rolling support 1203 and a fourth rolling support 1204. The rolling lifting cylinder 121 is provided with 7 rollers including a first roller lifting cylinder 1211, a second roller lifting cylinder 1212, a third roller lifting cylinder 1213, a fourth roller lifting cylinder 1214, a fifth roller lifting cylinder 1215, a sixth roller lifting cylinder 1216 and a seventh roller lifting cylinder 1217. The rolling horizontal clamping cylinder 122 is provided with There are 3 roller horizontal clamping claw cylinders 1221, 1222 and 1223, and the roller vertical clamping claw cylinder 123 is provided with 4 roller vertical clamping claw cylinders 1231, 1232, 1233 and 1234, the first roller lifting cylinder 1211 is longitudinally arranged on the first roller support 1201 and the first roller vertical clamping claw cylinder 1231 is transversely arranged on the piston end, the second roller lifting cylinder 1212, the third roller lifting cylinder 1213, the fourth roller lifting cylinder 1214, the fifth roller lifting cylinder 1215 and the sixth roller lifting cylinder 1216 are provided. 216 and the seventh roller lifting cylinder 1217 are respectively and sequentially arranged on the second roller support 1202, the third roller support 1203 and the fourth roller support 1204, the second roller vertical clamping claw cylinder 1232, the first roller horizontal clamping claw cylinder 1221, the third roller vertical clamping claw cylinder 1233, the second roller horizontal clamping claw cylinder 1222, the fourth roller vertical clamping claw cylinder 1234 and the third roller horizontal clamping claw cylinder 1223 are sequentially arranged on the second roller lifting cylinder 1212, the third roller lifting cylinder 1213, the fourth roller lifting cylinder 1214, the fifth roller lifting cylinder 1215, the sixth roller lifting cylinder 1216 and the seventh roller lifting cylinder 1217, the first roller horizontal clamping claw cylinder 1221, the third roller vertical clamping claw cylinder 1233, the second roller horizontal clamping claw cylinder 1222, the fourth roller vertical clamping claw cylinder 1234 and the third roller horizontal clamping claw cylinder 1223 are sequentially arranged on the second roller lifting cylinder 1212, the third roller lifting cylinder 1213, the fourth roller lifting cylinder 1214, the fifth roller lifting cylinder 1215, the sixth roller lifting cylinder 1216 and the seventh roller lifting cylinder 1217, The driving ends of the claw cylinder 1221, the second roller-pressed horizontal clamping claw cylinder 1222 and the third roller-pressed horizontal clamping claw cylinder 1223 are respectively provided with rubber bands 124, and the driving ends of the first roller-pressed vertical clamping claw cylinder 1231, the second roller-pressed vertical clamping claw cylinder 1232, the third roller-pressed vertical clamping claw cylinder 1233 and the fourth roller-pressed vertical clamping claw cylinder 1234 are respectively provided with rollers 125. The rubber bands and rollers on the same roller-pressing bracket are in the same direction, and the directions of the rubber bands and rollers on the second roller-pressing bracket, the third roller-pressing bracket and the fourth roller-pressing bracket are different. The direction of the roller on the first roller-pressing bracket is the same as that of the roller on the second roller-pressing bracket. A roller 125 is provided below the driving end of the first roller-pressed vertical clamping claw cylinder 1231 to roll the film a just above the product.The roller 125 on the second rolling support 1202 rolls the side film b of the product, and the rubber band 124 keeps the product film b under pressure. The roller 125 on the third rolling support 1203 rolls the diagonal films c on both sides of the product, and the rubber band 124 keeps the product film c under pressure. The roller 125 on the fourth rolling support 1204 rolls the other diagonal films d on both sides of the product, and the rubber band 124 keeps the product film d under pressure.
[0044] Combination Fig.15 As shown, the code picking mechanism 13 includes a code picking frame 131, a code picking limit cylinder 132, a code picking slide cylinder 133, a code picking rotating cylinder 134, a code picking rotating frame 135 and a code picking suction claw 136. The code picking slide cylinder 133 is arranged on the top of the code picking frame 131, the code picking limit cylinder 132 is arranged above the code picking slide cylinder 133 and correspondingly drives the code picking slide cylinder 133, the code picking rotating cylinder 134 is arranged at the bottom of the code picking slide cylinder 133, and the driving end of the code picking rotating cylinder 134 is provided with a code picking suction claw 136 through the code picking rotating frame 135. The code picking suction claw 136 is provided with a suction hole, and the code picking suction claw 136 is arranged corresponding to the code picking station of the coding machine 14, and the bottom of the code picking rotating cylinder 134 is provided with a suction hole corresponding to the code picking rotating frame 1 35 corresponds to the limiter 137 of the limit position. The coding machine 14 is directly purchased. The coding mechanism 14 outputs the QR code to the material picking station. The code picking slide cylinder 133 is cut off. The code picking limit cylinder 132 drives the code picking suction claw 136 to descend. The code picking suction claw 136 takes the QR code at the code picking station. The code picking rotating cylinder 134 rotates 90° to rotate the QR code above the product. The code picking limit cylinder 132 is cut off, and the code picking slide cylinder 133 is ventilated to drive the code picking suction claw 136 to stick the QR code on the product, and then moves to the bottom of the material picking mechanism 8. The material picking mechanism 8 takes the product in the product profiling fixture 16 and puts it on the rotating platform 7, which rotates 180° to rotate the product to the material to be picked up by the unloading mechanism 4 and puts it into the material tray of the unloading machine 2.
[0045] In addition, light sources are respectively disposed at the first lower CCD 15 , the second lower CCD 17 and the upper CCD 18 .
[0046] Air purifiers 19 are provided on the top of the product loading machine 1, unloading machine 2 and automatic film pasting and QR code equipment.
[0047] The present invention relates to an automatic film pasting and two-dimensional code device, which has reasonable structure, reliability, high speed, high efficiency, low risk factor and stable quality.
[0048] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be thought of by a person skilled in the art within the technical scope disclosed by the present invention without creative work should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope defined in the claims.
Claims
1. An automatic film pasting and QR code device, which is arranged corresponding to a feeder and a feeder, the feeder and the feeder have the same structure and are arranged in parallel, and the feeder and the feeder are respectively provided with a feeding mechanism and a feeding mechanism with the same structure, characterized in that: The automatic film pasting and two-dimensional code equipment includes a working platform and an NG production line, a rotating platform, a material taking mechanism, a circulating production line, a film pasting mechanism, a film supply mechanism, a rolling mechanism, a code taking mechanism and a coding machine on the working platform. The circulating production line is located between a feeding machine and a feeding machine. The NG production line, the material taking mechanism, the film pasting mechanism, the film supply mechanism and the rolling mechanism are sequentially arranged on one side of the feeding machine of the circulating production line. The material taking mechanism is arranged across the circulating production line and corresponds to the rotating platform on one side of the NG production line and the feeding mechanism respectively. The code taking mechanism and the coding machine are correspondingly arranged and located on one side of the feeding machine of the circulating production line. The circulation assembly line includes a jig track, a product profiling jig, a hooking mechanism, a positioning component and a cutting cylinder. The jig track is arranged in a ring structure. The product profiling jig is arranged in two rows on the jig track. The hooking mechanism is provided with two groups respectively arranged at the two ends below the jig track. The hooking mechanism includes a stretching frame, a stretching cylinder, a stretching guide rail and a pulling block. The stretching cylinder is transversely arranged on the stretching frame through the stretching guide rail. The piston end of the stretching cylinder is provided with a pulling block with an upward hook structure. The two pulling blocks are located at the two ends of the two rows of product profiling jigs and are respectively arranged corresponding to one row of product profiling jigs. The positioning component is provided with four groups and is located at the two ends of the two rows of product profiling jigs and is respectively positioned corresponding to the base of the second product profiling jig. The positioning component includes It includes a positioning cylinder, a guide block and a positioning strip, wherein the positioning cylinder is transversely arranged below the stretching guide rail, the guide block is arranged on the side of the stretching guide rail, the positioning strip passes through the guide block and the side of the jig guide rail and is positioned corresponding to the V-shaped hole on the base of the product profiling jig, the end of the positioning strip is arranged on the connecting block and is arranged on the piston end of the positioning cylinder through a floating joint, the cutting cylinder is provided with two and are respectively transversely arranged on the jig guide rail at the other end of the hooking mechanism corresponding to the first product profiling jig, and guide shafts are respectively arranged on both sides of the cutting cylinder corresponding to the first product profiling jig, the jig guide rail is also respectively provided with a third sensor on the side above the two hooking mechanisms corresponding to the first product profiling jig, and an upper CCD is arranged on the circulating assembly line; The code picking mechanism includes a code picking frame, a code picking limit cylinder, a code picking slide cylinder, a code picking rotating cylinder, a code picking rotating frame and a code picking suction claw. The code picking slide cylinder is arranged on the top of the code picking frame, the code picking limit cylinder is arranged above the code picking slide cylinder and drives the code picking slide cylinder correspondingly, the code picking rotating cylinder is arranged at the bottom of the code picking slide cylinder, the driving end of the code picking rotating cylinder is provided with a code picking suction claw through the code picking rotating frame, the code picking suction claw is provided with a suction hole, the code picking suction claw is arranged corresponding to the code picking station of the coding machine, and the bottom of the code picking rotating cylinder is provided with a limiter corresponding to the code picking rotating frame.
2. The automatic film pasting and two-dimensional code device according to claim 1, characterized in that: The loading mechanism or unloading mechanism includes a support frame, an X-axis module, a Y-axis module, a Z-axis module, a suction cup mounting plate and a hardware suction cup. The X-axis module is transversely arranged on the support frame, the Y-axis module is transversely arranged above the X-axis module, and the Z-axis module is longitudinally arranged on the Y-axis module. Three groups of hardware suction cups are arranged below the Z-axis module through the suction cup mounting plate, and a first lower CCD is arranged between the loading mechanism and the NG assembly line.
3. The automatic film pasting and two-dimensional code device according to claim 1, characterized in that: The NG assembly line includes a mounting frame, a driving motor, a synchronous wheel assembly, a conveyor belt and a sensor. The driving motor is laterally arranged on the mounting frame and drives the conveyor belt above the mounting frame through the synchronous wheel assembly. Two sensors are provided, including a first sensor and a second sensor, which are respectively arranged at the front end and the rear end of the conveyor belt.
4. The automatic film pasting and two-dimensional code device according to claim 1, characterized in that: The rotating platform includes a rotating bracket, a rotating cylinder and a turntable. The rotating cylinder is longitudinally arranged below the rotating bracket and the driving end passes through the rotating bracket to drive the turntable to rotate. The rotating bracket is also provided with a block through a limit blocking and a corresponding limit setting with the driving end of the rotating cylinder.
5. The automatic film pasting and two-dimensional code device according to claim 1, characterized in that: The material picking mechanism includes a material picking rack, a material picking motor, a screw transmission module, a material picking slide cylinder, a second suction cup mounting plate and a second hardware suction cup. The material picking motor, the screw transmission module, the material picking slide cylinder, the second suction cup mounting plate and the second hardware suction cup are arranged in two groups and are symmetrically arranged on both sides of the material picking rack. The material picking rack is provided with an ion wind rod below one side of the film sticking mechanism.
6. The automatic film pasting and two-dimensional code device according to claim 1, characterized in that: The film pasting mechanism comprises an X-axis servo motor transmission module, a Y-axis servo motor transmission module and a mold taking component, the mold taking component is arranged on the X-axis servo motor transmission module through the Y-axis servo motor transmission module, the mold taking component comprises a film pasting frame, a film pasting lifting cylinder, a film pasting slide cylinder, a film pasting servo motor, a hollow rotating platform and a film taking plate, the film pasting lifting cylinder is arranged on the top of the film pasting frame, the film pasting slide cylinder is longitudinally arranged on one side of the film pasting frame, the film pasting servo motor is arranged on the film pasting slide cylinder through a connecting plate, the upper end of the connecting plate is floatingly connected with the piston end of the film pasting lifting cylinder, the film taking plate is located on one side of the bottom of the hollow rotating platform, a limit plate is arranged on the side of the hollow rotating platform, a limit screw is arranged on the edge of the upper surface of the film taking plate, a fourth sensor is arranged at the bottom of the film pasting slide cylinder, a sensor sheet is arranged on one side of the film taking plate, and a vacuum hole is arranged at the bottom of the film taking plate.
7. The automatic film pasting and two-dimensional code device according to claim 1, characterized in that: The film supply mechanism includes a film supply frame and a material roll on the film supply frame, a film taking station, a driving shaft, a film supply servo motor, a clamping wheel, a clamping cylinder and a waste film collecting wheel. The material roll and the waste film collecting wheel are located at the upper and lower sides of one side of the film supply frame, the film taking station is arranged on one side of the material roll, the driving shaft is arranged below the film taking station and is driven by the film supply servo motor, the clamping cylinder is longitudinally arranged on the film supply frame, and a clamping wheel is arranged at the driving end of the clamping cylinder correspondingly to the driving shaft up and down, the film taking station and the film taking plate are arranged correspondingly up and down, and a second lower CCD is arranged on one side of the film supply frame corresponding to the film taking station.
8. The automatic film pasting and two-dimensional code device according to claim 1, characterized in that: The rolling mechanism includes a rolling support, a rolling lifting cylinder, a rolling horizontal clamping cylinder, a rolling vertical clamping cylinder, a rubber band and a roller wheel. The rolling supports are provided with 4, including a first rolling support, a second rolling support, a third rolling support and a fourth rolling support. The rolling lifting cylinders are provided with 7, including a first rolling lifting cylinder, a second rolling lifting cylinder, a third rolling lifting cylinder, a fourth rolling lifting cylinder, a fifth rolling lifting cylinder, a sixth rolling lifting cylinder and a seventh rolling lifting cylinder. The horizontal roller clamping cylinder is provided with 3 , including a first roller horizontal clamping claw cylinder, a second roller horizontal clamping claw cylinder and a third roller horizontal clamping claw cylinder, the roller vertical clamping claw cylinder is provided with 4, including a first roller vertical clamping claw cylinder, a second roller vertical clamping claw cylinder, a third roller vertical clamping claw cylinder and a fourth roller vertical clamping claw cylinder, the first roller lifting cylinder is longitudinally arranged on the first roller support and the first roller vertical clamping claw cylinder is transversely arranged on the piston end, the second roller lifting cylinder, the third roller lifting cylinder, the fourth roller lifting cylinder, the fifth roller lifting cylinder, the sixth The roller lifting cylinder and the seventh roller lifting cylinder are respectively and sequentially arranged on the second roller support, the third roller support and the fourth roller support, the second roller vertical clamping claw cylinder, the first roller horizontal clamping claw cylinder, the third roller vertical clamping claw cylinder, the second roller horizontal clamping claw cylinder, the fourth roller vertical clamping claw cylinder and the third roller horizontal clamping claw cylinder are sequentially arranged on the second roller lifting cylinder, the third roller lifting cylinder, the fourth roller lifting cylinder, the fifth roller lifting cylinder, the sixth roller lifting cylinder and the seventh roller lifting cylinder, the first The driving ends of the rolling horizontal clamping cylinder, the second rolling horizontal clamping cylinder and the third rolling horizontal clamping cylinder are respectively provided with rubber bands, and the driving ends of the first rolling vertical clamping cylinder, the second rolling vertical clamping cylinder, the third rolling vertical clamping cylinder and the fourth rolling vertical clamping cylinder are respectively provided with rollers. The rubber bands and rollers on the same rolling bracket have the same direction, and the directions of the rubber bands and rollers on the second rolling bracket, the third rolling bracket and the fourth rolling bracket are different. The direction of the roller on the first rolling bracket is the same as the direction of the roller on the second rolling bracket.
Citation Information
Patent Citations
Automatic film pasting and two-dimensional code equipment
CN211687337U