Processing device for forming blade-shaped tool and processing method for blade-shaped tool
By using length adjustment devices and rounded corner forming devices in the shape of FPC reinforcement plates, the blade-shaped tool is quickly processed, which solves the problems of high production costs and difficult to control in the prior art, and achieves high efficiency and low cost blades Model tool forming.
Patent Information
- Application Number
- CN202010260227.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-03
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2040-04-03
AI Technical Summary
In the prior art, when using a mould tool to blank the FPC reinforcement plate, the product is prone to falling and the R angle size and accuracy are difficult to control, resulting in high production costs and expensive special mold processing blade tools.
Design a processing device for forming edge tools, including a length adjustment device and a rounded corner forming device, determine the position of the tool material through guide rails, displacement sensors and data displays, and form rounded corners through removable rounded corner machining punches Structure to realize rapid machining of blade-shaped tools.
It reduces the processing cost of blade-shaped tools, improves the accuracy and quality of the product, and avoids the problems of product drop and inaccurate size.
Smart Images

Figure CN111318604B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of tool processing, and in particular relates to a processing device for a profiled blade tool and a processing method for the blade tool. Background Art
[0002] As an important component of the electronics industry, FPC (Flexible Printed Circuit, FPC for short) requires a reinforcing plate due to factors such as structure and strength. In the prior art, the FPC reinforcing plate outer shape (generally a hollow closed ring composed of line segments and fillets) often needs to be attached with a layer of glue that shrinks inward and has dimensional tolerance requirements due to the needs of the process. According to the production process, punching and blanking processes are used. In conventional production, a punch tool is generally used to punch out the core waste, and then a punch tool is used to punch out the outer shape blanking. However, since the product is a hollow closed ring, the product is easy to fall under the die and overlap with the waste when punching the outer shape in the last step, which not only affects the product quality, but also makes it inconvenient to remove the product. On the other hand, due to the shrinkage characteristics of special glue materials, the R angle size and accuracy of the product are easily affected when a punch tool is used for blanking.
[0003] In order to overcome the above problems existing in the process of blanking the outer shape using punch cutters, as an improvement, a blade-type cutter adapted to the shape of the product can be used to replace the existing punch cutter for blanking. However, if a blade-type cutter is used for blanking in the process of blanking the outer shape, a special mold needs to be designed to process the blade-type cutter, which greatly increases the production cost and has poor economic efficiency. Summary of the invention
[0004] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a processing device for forming edge-type tools, aiming to solve the problem of high processing cost of using special molds to process edge-type tools in the prior art.
[0005] In order to achieve the purpose, the technical solution adopted by the present invention is as follows:
[0006] A processing device for a forming blade type tool, comprising a length adjustment device and a rounded corner forming device, wherein the length adjustment device comprises a guide rail, a displacement sensor, a data display and a positioning top block for fixing the tool material, wherein the positioning top block is slidably connected to the guide rail, and the displacement sensor is mounted on the positioning top block and is electrically connected to the data display; the rounded corner forming device comprises a seat body, a driving mechanism mounted on the seat body and a rounded corner processing punch detachably mounted on the seat body, wherein the rounded corner processing punch is transmission-connected to the driving mechanism and is arranged corresponding to the positioning top block.
[0007] Furthermore, the rounded corner processing punch includes a first rounded corner forming part and a second rounded corner forming part which are arranged opposite to each other and can cooperate with each other, wherein the first rounded corner forming part is transmission connected to the driving mechanism, and the second rounded corner forming part is detachably installed on the seat body, or the second rounded corner forming part is transmission connected to the driving mechanism, and the first rounded corner forming part is detachably installed on the seat body.
[0008] Furthermore, the driving mechanism includes a handle and a movable rod, and the base body has a movable space, wherein the handle is rotatably connected to the base body, the movable rod is located in the movable space, and the first end of the movable rod is hinged to the handle, and the second end is detachably connected to the first rounded corner forming part or the second rounded corner forming part.
[0009] Furthermore, the driving mechanism also includes a connecting rod, which is located in the activity space, and one end of the connecting rod is fixed to the handle, and the other end of the connecting rod is hinged to the first end of the activity rod.
[0010] Furthermore, the aforementioned processing device for forming blade-type tools also includes a mounting block installed on the base body, one end of the first rounded corner forming piece has a first rounded corner forming portion, and the other end has a first mounting portion; one end of the second rounded corner forming piece has a second rounded corner forming portion matching the first rounded corner forming portion, and the other end has a second mounting portion; the mounting block has a first mounting slot that is compatible with the first mounting portion and the second mounting portion, the second end of the movable rod has a second mounting slot that is compatible with the first mounting portion and the second mounting portion, the first mounting portion is detachably engaged in the first mounting slot, and the second mounting portion is detachably engaged in the second mounting slot, or the second mounting portion is detachably engaged in the first mounting slot, and the first mounting portion is detachably engaged in the second mounting slot.
[0011] Furthermore, the length adjustment device also includes a slider slidably matched with the guide rail, wherein the positioning top block is installed on the slider.
[0012] Furthermore, a positioning groove adapted to the tool material and arranged facing the fillet processing punch is provided on the end of the positioning top block, and one end of the tool material is fitted in the positioning groove and fixed to the positioning top block.
[0013] Furthermore, the displacement sensor includes any one of a grating displacement sensor, a capacitive grating displacement sensor, and a magnetic grating displacement sensor.
[0014] Furthermore, the aforementioned processing device for forming-edge type cutting tools also includes a base plate, and the guide rail, the data display, and the seat body are fixed on the base plate.
[0015] Correspondingly, the present invention also provides a method for processing an edge-shaped tool, which is applied to the aforementioned processing device for forming an edge-shaped tool, and comprises the following steps:
[0016] Calculate the perimeter of the blade-shaped tool according to the drawing of the blade-shaped tool;
[0017] Take a tool material with a size length equal to the perimeter length, and fix one end of the tool material on the positioning top block;
[0018] Determine the processing size of each fillet in the blade-shaped tool according to the drawing, and replace the fillet processing punches that match each fillet one by one;
[0019] The positioning value of each fillet is calculated according to the drawing, and the position of the positioning top block on the guide rail is adjusted respectively. When the value on the data display is equal to the positioning value of the corresponding fillet, the corresponding fillet processing punch is used to process each fillet respectively.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The processing device for forming edge-type tools proposed in the present invention determines the processing position of each fillet in the edge-type tool by a length adjustment device, and forms the fillet structure at different positions in the edge-type tool by replacing the fillet processing punches corresponding to the shapes of each fillet. In this way, by adopting a processing method in which the fillet processing position is determined by the length adjustment device while the fillet structure is formed by the fillet forming device, rapid processing of the edge-type tool is achieved. Compared with the traditional processing method in which a special mold is used to form the edge-type tool, the processing cost of the tool is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.
[0023] Figure 1 It is a schematic diagram of the overall structure of a processing device for a profiled blade tool in one embodiment of the present invention;
[0024] Figure 2 for Figure 1 The enlarged schematic diagram of point A in the middle;
[0025] Figure 3 It is a schematic structural diagram of a rounded corner forming device in one embodiment of the present invention;
[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of an edge-shaped tool in one embodiment of the present invention;
[0027] Figure 5 A schematic diagram of the line segment size distribution of an edge-shaped tool in one embodiment of the present invention;
[0028] Figure 6 A schematic diagram of the arc size distribution of an edge-shaped tool in one embodiment of the present invention;
[0029] Figure 7 Schematic diagram of processing of an edge-shaped tool in one embodiment of the present invention.
[0030] Description of reference numerals:
[0031] 11-guide rail, 12-main grating, 13-data display, 14-positioning top block, 141-positioning slot, 15-slider, 21-seat, 211-activity space, 22-driving mechanism, 221-handle, 222-active rod, 223-connecting rod, 23-rounded corner processing punch, 231-first rounded corner forming part, 2311-first rounded corner forming portion, 2312-first mounting portion, 232-second rounded corner forming part, 2321-second rounded corner forming portion, 2322-second mounting portion, 24-mounting block, 3-base plate, 41-expansion port. DETAILED DESCRIPTION
[0032] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. In the following description, many specific details are set forth in order to fully understand the present invention, and the embodiments described are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present invention.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0034] Reference Figure 1An embodiment of the present invention provides a processing device for a forming blade type tool, including a length adjustment device and a rounded corner forming device, wherein the length adjustment device includes a guide rail 11, a displacement sensor (not shown in the figure), a data display 13, and a positioning top block 14 for fixing the tool material, wherein the positioning top block 14 is slidably connected to the guide rail 11, the displacement sensor is mounted on the positioning top block 14 and is electrically connected to the data display 13 (for example, the electrical connection between the displacement sensor and the data display 13 is achieved by means of a wire or the like); the rounded corner forming device includes a seat body 21, a driving mechanism 22 mounted on the seat body 21, and a rounded corner processing punch 23 detachably mounted on the seat body 21, wherein the rounded corner processing punch 23 is transmission-connected to the driving mechanism 22 and is arranged corresponding to the positioning top block 14.
[0035] In this embodiment, the size of the rounded corner processing punch 23 can be replaced according to the size of the rounded corner to be processed. In this way, by replacing different rounded corner processing punches 23, rounded corners of different sizes can be processed.
[0036] In this embodiment, the operating principle of the processing device for the profiled blade tool is as follows:
[0037] Before processing, the circumference length L of the blade tool (i.e., the straight length after the hollow closed ring blade tool is unfolded) is determined according to the drawing, and then one end of the tool material with a length of L is fixed on the positioning top block 14, and the other end is placed on the processing position of the fillet processing punch 23, wherein L = total length of the line segment + total length of the arc; during processing, the processing size and positioning value of the first fillet (i.e., the fillet in the blade tool that is farthest from the positioning top block 14) can be determined according to the drawing, and the fillet processing punch 23 corresponding to the fillet is replaced, and then the position of the positioning top block 14 on the guide rail 11 is adjusted (i.e., the positioning top block 14 is moved in the direction close to the fillet processing punch 23). In the process of moving the positioning top block 14, the displacement sensor will detect in real time The displacement of the positioning top block 14 is measured and the detected displacement data is transmitted to the data display 13 for display; when the value on the data display 13 is equal to the positioning value determined in advance according to the drawing, it indicates that the processing position of the first fillet has been determined. At this time, the fillet processing punch 23 is driven by the driving mechanism 22 to extrude the tool material, thereby processing the first fillet on the tool material. In this way, the same operation as the processing process of the first fillet is repeated, and other fillets are processed. When the last fillet is processed, the tool material is removed from the positioning top block 14, and then installed in the pre-wired cutting edge groove on the mold by bonding or interference fit (the edge groove is the final use position of the blade-type tool), thereby completing the processing, forming and installation of the blade-type tool.
[0038] In this embodiment, the processing device for forming edge-type tools determines the processing position of each rounded corner in the edge-type tool through a length adjustment device, and forms the rounded corner structure at different positions in the edge-type tool by replacing the rounded corner processing punch 23 corresponding to the shape of each rounded corner. In this way, by adopting a processing method in which the rounded corner processing position is determined by the length adjustment device while the rounded corner structure is formed by the rounded corner forming device, rapid processing of the edge-type tool is achieved. Compared with the traditional processing method of forming the edge-type tool with a special mold, the processing cost of the tool is greatly reduced.
[0039] Further, refer to Figure 1 and Figure 2 In an exemplary embodiment, the rounded corner processing punch 23 includes a first rounded corner forming part 231 and a second rounded corner forming part 232 which are arranged opposite to each other and can cooperate with each other, wherein the first rounded corner forming part 231 is transmission connected to the driving mechanism 22, and the second rounded corner forming part 232 is detachably mounted on the seat body 21, or the second rounded corner forming part 232 is transmission connected to the driving mechanism 22, and the first rounded corner forming part 231 is detachably mounted on the seat body 21.
[0040] In this embodiment, when forming a rounded corner structure in a blade-type tool, the tool material is placed between a first rounded corner forming piece 231 and a second rounded corner forming piece 232, and then the first rounded corner forming piece 231 is driven to cooperate with the second rounded corner forming piece 232 or the second rounded corner forming piece 232 is driven to cooperate with the first rounded corner forming piece 231 through a driving mechanism 22, so that a rounded corner structure can be extruded on the tool material, wherein, by replacing the installation positions of the first rounded corner forming piece 231 and the second rounded corner forming piece 232, an outer rounded corner or an inner rounded corner can be formed.
[0041] Further, refer to Figure 1 and Figure 3 In an exemplary embodiment, the driving mechanism 22 includes a handle 221 and a movable rod 222, and the base body 21 has an active space 211, wherein the handle 221 is rotatably connected to the base body 21, the movable rod 222 is located in the active space 211, and the first end of the movable rod 222 is hinged to the handle 221, and the second end is detachably connected to the first rounded corner molding piece 231 or the second rounded corner molding piece 232.
[0042] In this embodiment, based on the above structural design, when processing the rounded corners, the first rounded corner forming piece 231 and the second rounded corner forming piece 232 can be matched by simply rotating the handle 221, thereby realizing the processing of the rounded corners, which is very convenient to operate.
[0043] Further, refer to Figure 1 and Figure 3In an exemplary embodiment, the driving mechanism 22 further includes a connecting rod 223 , which is located in the activity space 211 , and one end of the connecting rod 223 is fixed to the handle 221 , and the other end is hinged to the first end of the activity rod 222 .
[0044] In this embodiment, based on the above structural design, the hinge connection between the handle 221 and the movable rod 222 is achieved in a simple and reliable manner.
[0045] Further, refer to Figure 1 and Figure 2 In an exemplary embodiment, the aforementioned processing device for forming edge type cutting tools further comprises a mounting block 24 mounted on the seat body 21, wherein one end of the first rounded corner forming member 231 has a first rounded corner forming portion 2311, and the other end has a first mounting portion 2312; one end of the second rounded corner forming member 232 has a second rounded corner forming portion 2321 matched with the first rounded corner forming portion 2311, and the other end has a second mounting portion 2322; the mounting block 24 has a first mounting portion 2312 and a second mounting portion 2322. The movable rod 222 has a first mounting slot (not shown in the figure) adapted to the first mounting portion 2312 and the second mounting portion 2322, and the second end of the movable rod 222 has a second mounting slot (not shown in the figure) adapted to the first mounting portion 2312 and the second mounting portion 2322. The first mounting portion 2312 can be detachably engaged in the first mounting slot, and the second mounting portion 2322 can be detachably engaged in the second mounting slot, or the second mounting portion 2322 can be detachably engaged in the first mounting slot, and the first mounting portion 2312 can be detachably engaged in the second mounting slot.
[0046] In this embodiment, based on the above structural design, the first rounded corner forming member 231 and the second rounded corner forming member 232 can be quickly installed and replaced.
[0047] Further, refer to Figure 1 In an exemplary embodiment, the length adjustment device further includes a slider 15 slidably engaged with the guide rail 11 , wherein the positioning top block 14 is mounted on the slider 15 .
[0048] In this embodiment, based on the above structural design, the positioning top block 14 can be moved along the guide rail 11 to adjust the processing position of each fillet. In some embodiments, in order to better realize the positioning of the fillet processing position, a stopper (not shown in the figure) can be added to the slider 15. When the processing position of a fillet is adjusted (that is, when the value on the data display 13 is equal to the positioning value determined in advance according to the drawing), the slider 15 and the positioning top block 14 are fixed to the guide rail 11 as a whole through the stopper, so as to better realize the positioning of the fillet processing position and avoid the positioning top block 14 from moving during the fillet processing and affecting the accuracy of the processing position.
[0049] Further, refer to Figure 1 and Figure 2 In an exemplary embodiment, a positioning groove 141 adapted to the tool material and disposed facing the rounded corner processing punch 23 is provided at the end of the positioning top block 14 , and one end of the tool material is fitted into the positioning groove 141 and fixed to the positioning top block 14 .
[0050] In this embodiment, before processing, only one end of the tool material needs to be inserted into the positioning slot 141 to achieve clamping and fixing of the tool material, which is very convenient and does not require the provision of an additional clamping structure, thereby helping to reduce the investment cost of parts.
[0051] Further, in an exemplary embodiment, any one of a grating displacement sensor, a capacitive grating displacement sensor, and a magnetic grating displacement sensor can be selected as the above-mentioned displacement sensor. Illustratively, a grating displacement sensor is used as the displacement sensor of this embodiment, and at this time, a spectrometer can be selected as the data display 13 of this embodiment, wherein the grating displacement sensor includes a main grating 12 and a sub-grating (not shown in the figure), the main grating 12 is arranged between two guide rails 11, the sub-grating is arranged on the positioning top block 14 or the slider 15, and the sub-grating is electrically connected to the spectrometer by means of wires or the like.
[0052] Further, refer to Figure 1 In an exemplary embodiment, the aforementioned processing device for forming edge type cutting tools further includes a base plate 3, and the guide rail 11, the data display 13, and the base body 21 are fixed on the base plate 3.
[0053] In this embodiment, by installing various components on the base plate 3, the overall transportation can be facilitated.
[0054] Correspondingly, refer to Figures 1 to 7 The embodiment of the present invention further provides a method for processing a blade-shaped tool, which is applied to a processing device for a formed blade-shaped tool in any of the above embodiments, and comprises the following steps:
[0055] Step S1, calculating the perimeter length of the blade-shaped tool according to the drawing of the blade-shaped tool;
[0056] Step S2, taking a tool material whose size length is the perimeter length, and fixing one end of the tool material on the positioning top block 14;
[0057] Step S3, determining the processing dimensions of each fillet in the blade-shaped tool according to the drawing, and replacing the fillet processing punches 23 that match each fillet one by one;
[0058] Step S4, calculate the positioning value of each fillet according to the drawing, and adjust the position of the positioning top block 14 on the guide rail 11 respectively. When the value on the data display 13 is equal to the positioning value of the corresponding fillet, use the corresponding fillet processing punch 23 to process each fillet respectively.
[0059] In the above step S1, the size of each line segment part of the blade-shaped tool and the radius of each rounded corner part can be obtained according to the drawing. For ease of understanding, the following example is used to process the blade-shaped tool. Figures 5 to 7 Take the blade tool shown as an example for explanation, assuming that a point on a line segment in the blade tool is used as the expansion port 41 for expanding the blade tool, and the expansion port 41 is used as the starting point. It is assumed that the lengths of the line segments in the blade tool are A, B, C, D, E, F, and G, respectively, and there are a total of seven fillets a, b, c, d, e, f, and g, and the arc lengths of half of each fillet are C1, C2, C3, C4, C5, C6, and C7, respectively. The straight line length (i.e., the circumference length) of the blade tool after expansion is L. Considering that the tool material will have a certain deformation when the fillet is bent, the length of each arc needs to be compensated after expansion. A certain coefficient (i.e. compensation coefficient), and the compensation coefficient is an empirical value, which varies according to different fillet radii and corresponding central angles. Assuming that the compensation coefficients of fillets a, b, c, d, e, f, and g correspond to T1, T2, T3, T4, T5, T6, and T7 respectively, then L = total length of line segments + total length of arcs = A+B+C+D+E+F+G+2×(C1×T1+C2×T2+C3×T3+C4×T4+C5×T5+C6×T6+C7×T7), among which the length of each line segment and the arc length of each fillet can be determined on the drawing through auxiliary software such as CAD.
[0060] In the above step S2, in some embodiments, when measuring the tool material with a length of L, one end of the tool material can be fixed in the positioning slot 141 of the positioning top block 14, and then the positioning top block is moved along the guide rail. When the value of the data display 13 is L, the tool material with a length of L is cut using the existing cutting tool; of course, in some other embodiments, the tool material with a length of L can also be cut at other stations, and then the tool material can be transferred to the current processing station.
[0061] In the above step S3, it should be noted that regarding the rounded corners in the blade-type tool, since the rounded corners are not necessarily the standard 1 / 4 rounded corners or 1 / 2 rounded corners in actual design, and the corresponding center angle may be any angle, the same rounded corner may correspond to multiple sets of rounded corner processing punches 23 in the actual process.
[0062] In the above step S4, for the convenience of understanding, assuming that the fillet a needs to be processed at present, when the value on the data display 13 is A+C1×T1, the processing position of the surface fillet a has been adjusted. At this time, the fillet processing punch 23 matching the fillet a can be replaced to process the fillet a. Similarly, the processing of the remaining fillets can be continued in the same operation as the processing process of fillet a. In this step, it should be noted that since there are multiple sets of fillet processing punches 23 corresponding to the same fillet in the actual process, therefore, in order to ensure the processing accuracy, during the processing process, the corresponding center angle can be measured first by auxiliary software such as CAD, and then a fillet processing punch 23 with an angle slightly smaller than the actual angle can be selected for processing. After all the fillets in the blade-type tool are processed, they are installed in the pre-wired cutting groove on the mold by bonding or interference fit for fine adjustment, thereby completing the processing and installation of the blade-type tool.
[0063] In this embodiment, based on the above steps, the processing method of the blade-shaped tool determines the processing position of each fillet in the blade-shaped tool through the length adjustment device, and forms the fillet structure at different positions in the blade-shaped tool by replacing the fillet processing punch 23 that matches the shape of each fillet. In this way, by adopting a processing method that determines the fillet processing position through the length adjustment device while forming the fillet structure through the fillet forming device, the rapid processing of the blade-shaped tool is achieved, and compared with the traditional processing method of forming the blade-shaped tool with a special mold, the processing cost of the tool is greatly reduced. It should be noted here that for other contents of the processing method of the blade-shaped tool of this embodiment, please refer to the above description of the processing device for forming the blade-shaped tool, which will not be repeated here.
[0064] It should be noted that in some other embodiments, the blade-type tool can be divided into multiple sections for processing. After processing, each section structure is installed in the blade groove on the mold by bonding or interference fit and connected together to form a blade-type tool. The processing process of each section structure can refer to the above description of the processing method of the blade-type tool, which will not be repeated here.
[0065] It should be noted that other contents of the processing device for forming blade type cutting tools disclosed in the present invention can be found in the prior art and will not be described in detail here.
[0066] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Therefore, any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A method for processing an edge-shaped tool, characterized in that: The processing device is used, and the processing device includes a length adjustment device and a rounded corner forming device. The length adjustment device includes a guide rail, a displacement sensor, a data display, and a positioning top block for fixing a tool material. The positioning top block is slidably connected to the guide rail and also includes a slider slidably matched with the guide rail, and a stopper is provided on the slider; the displacement sensor is installed on the positioning top block and is electrically connected to the data display; the rounded corner forming device includes a seat body, a driving mechanism installed on the seat body, and a rounded corner processing punch detachably installed on the seat body, wherein the rounded corner processing punch is transmission-connected to the driving mechanism and is arranged corresponding to the positioning top block; The processing method comprises the following steps: According to the drawing of the blade-shaped tool, the size of each line segment part of the blade-shaped tool and the radius of each rounded corner part are obtained, the perimeter length of the blade-shaped tool is calculated, and a point on a line segment of the blade-shaped tool is used as an unfolding port for unfolding the blade-shaped tool; Take a tool material with a size length equal to the perimeter length, and fix one end of the tool material on the positioning top block; Determine the processing size of each fillet in the blade-shaped tool according to the drawing, and replace the fillet processing punches that match each fillet one by one; The positioning value of each fillet is calculated according to the drawing, and the position of the positioning top block on the guide rail is adjusted respectively. The displacement sensor detects the displacement of the positioning top block in real time and transmits the detected displacement data to the data display for display. When the value on the data display is equal to the positioning value of the corresponding fillet, the corresponding fillet processing punch is used to process each fillet respectively.
2. A processing device for a profiled blade tool for implementing the method for processing a blade tool according to claim 1, characterized in that: It includes a length adjustment device and a rounded corner forming device, the length adjustment device includes a guide rail, a displacement sensor, a data display and a positioning top block for fixing a tool material, the positioning top block is slidably connected to the guide rail, and also includes a slider slidably matched with the guide rail, and the slider is provided with a stopper; the displacement sensor is installed on the positioning top block and is electrically connected to the data display; the rounded corner forming device includes a seat body, a driving mechanism installed on the seat body and a rounded corner processing punch detachably installed on the seat body, wherein the rounded corner processing punch is transmission-connected to the driving mechanism and is arranged corresponding to the positioning top block.
3. The processing device for a profiled blade tool according to claim 2, characterized in that: The rounded corner processing punch includes a first rounded corner forming part and a second rounded corner forming part which are arranged opposite to each other and can cooperate with each other, wherein the first rounded corner forming part is transmission connected to the driving mechanism, and the second rounded corner forming part is detachably mounted on the seat body, or the second rounded corner forming part is transmission connected to the driving mechanism, and the first rounded corner forming part is detachably mounted on the seat body.
4. The processing device for a profiled blade tool according to claim 3, characterized in that: The driving mechanism includes a handle and a movable rod, and the base body has a movable space, wherein the handle is rotatably connected to the base body, the movable rod is located in the movable space, and the first end of the movable rod is hinged to the handle, and the second end is detachably connected to the first rounded corner forming part or the second rounded corner forming part.
5. The processing device for a profiled blade tool according to claim 4, characterized in that: The driving mechanism further comprises a connecting rod, which is located in the activity space, and one end of the connecting rod is fixed to the handle, and the other end of the connecting rod is hinged to the first end of the activity rod.
6. The processing device for a profiled blade tool according to claim 4, characterized in that: It also includes a mounting block installed on the base body, one end of the first rounded corner molding piece has a first rounded corner molding portion, and the other end has a first mounting portion; one end of the second rounded corner molding piece has a second rounded corner molding portion matched with the first rounded corner molding portion, and the other end has a second mounting portion; the mounting block has a first mounting slot matched with the first mounting portion or the second mounting portion, the second end of the movable rod has a second mounting slot matched with the first mounting portion or the second mounting portion, the first mounting portion is detachably engaged in the first mounting slot, and the second mounting portion is detachably engaged in the second mounting slot, or the second mounting portion is detachably engaged in the first mounting slot, and the first mounting portion is detachably engaged in the second mounting slot.
7. The processing device for a profiled blade tool according to claim 2, characterized in that: The positioning top block is installed on the sliding block.
8. The processing device for a profiled blade tool according to claim 2, characterized in that: The end of the positioning top block is provided with a positioning groove which is matched with the tool material and arranged facing the rounded corner processing punch. One end of the tool material is matched in the positioning groove and fixed to the positioning top block.
9. A processing device for a profiled blade tool according to any one of claims 2 to 8, characterized in that: The displacement sensor includes any one of a grating displacement sensor, a capacitive grating displacement sensor, and a magnetic grating displacement sensor.
10. A processing device for a profiled blade tool according to any one of claims 2 to 8, characterized in that: It also includes a base plate, and the guide rail, the data display, and the seat are fixed on the base plate.
Citation Information
Patent Citations
Machining device for forming blade-shaped tool
CN211938584U