Whole material device

Abstract

The present invention belongs to the field of food production technology, and particularly relates to a material arrangement device, wherein a material distribution roller is located above the upper belt surface of a conveyor belt and the two are arranged adjacent to each other with a gap, the roller core of the material distribution roller is perpendicular to the conveying direction of the conveyor belt, and the first and second material baffles installed on the frame are arranged at the ends of the material distribution roller, the first material baffle is located on the end face side of the material distribution roller and is arranged adjacent to the roller end face with a gap, the second material baffle is arranged adjacent to the inner side of the first material baffle, and the front side plate edge of the second material baffle includes an arc-shaped plate edge that matches the roller surface of the material distribution roller, and the spacing between the lower end of the arc-shaped plate edge and the roller surface of the material distribution roller is greater than the spacing between the arc-shaped plate edge and the roller surface of the material distribution roller. The present invention can fully utilize the material while ensuring the quality of material paving by reasonably arranging the material baffles to reduce the amount of material at the roller end of the material distribution roller and prevent the material from being squeezed out from the end of the material distribution roller.

Description

Technical Field

[0001] The invention belongs to the technical field of food production, and in particular relates to a material preparation device. Background Art

[0002] Rice crust is made by baking grains. During processing, the cooked grains need to be spread into blocks of uniform thickness before baking. In the prior art, the cooked grains are usually piled on a conveyor belt, which transports the cooked grains to the rollers for rolling and spreading. The unspread cooked grains are piled up in front of the rollers. If there is too much material piled up, the material will either fall from the conveyor belt, which is difficult to clean and causes waste of material, or be transported forward from the side of the rollers. The material outside the rolling surface needs to be removed before baking, which affects the processing efficiency. If there is too little material piled up, the paving blocks will be irregular in shape and uneven in thickness, affecting the quality of the rice crust. Summary of the invention

[0003] The object of the present invention is to provide a material-saving device for improving the quality of rice crust production.

[0004] To achieve the above objectives, the technical solution adopted by the present invention is: a material organizing device, the material roller is located above the upper belt surface of the conveyor belt and the two are arranged adjacent to each other with a gap, the roller core of the material roller is perpendicular to the conveying direction of the conveyor belt, the first and second material baffles installed on the frame are arranged at the end of the material roller, the first material baffle is located on the end face side of the material roller and is arranged adjacent to the roller end face with a gap, the lower edge of the first material baffle is arranged at the rolling gap between the material roller and the conveyor belt and the spacing between the lower edge of the first material baffle and the conveyor belt is smaller than the spacing between the material roller and the conveyor belt, the second material baffle is arranged adjacent to the inner side of the first material baffle, the front side plate edge of the second material baffle includes an arc-shaped plate edge that matches the roller surface of the material roller, and the spacing between the lower end of the arc-shaped plate edge and the roller surface of the material roller is larger than the spacing between the arc-shaped plate edge and the roller surface of the material roller.

[0005] Compared with the prior art, the present invention has the following technical effects: by reasonably arranging the material baffle plate, the material amount at the end of the material roller is reduced while blocking the material from being squeezed out from the end of the material roller, thereby making full use of the material while ensuring the quality of material paving. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] The following is a brief description of the contents and symbols in the drawings of this specification:

[0007] Figure 1 It is a schematic diagram of the use state of the present invention;

[0008] Figure 2 It is a schematic diagram of the coordination between the material-forming device and the material-distributing roller;

[0009] Figure 3 This is the front view of the material-forming device when it cooperates with the material-distributing roller and the conveyor belt;

[0010] Figure 4 It is a top view of the material-forming device in coordination with the material-distributing roller and the conveyor belt;

[0011] Figure 5 , 8 , 9, 11, and 12 are top views of different embodiments of the material disassembly device;

[0012] Figure 6 This is the right view of the material-forming device when it cooperates with the material-distributing roller and the conveyor belt;

[0013] Figure 7 It is a left side view of the whole material device;

[0014] Fig.10 It is a three-dimensional view of the monolithic device.

[0015] In the figure: A. conveyor belt, 10. cloth roller, 20. first material baffle plate, 21. support rod, 22. nut, 30. second material baffle plate, 31. arc plate edge, 40. third material baffle plate, 41. fixed plate, 42. elastic plate, 43. adjusting screw, 50. fourth material baffle plate. DETAILED DESCRIPTION

[0016] The specific implementation of the present invention is further described in detail below through description of embodiments in conjunction with the accompanying drawings.

[0017] A material-forming device, such as Figure 1 As shown, the material distribution roller 10 is located above the upper belt surface of the conveyor belt A and the two are arranged adjacent to each other with a gap. The roller core of the material distribution roller 10 is perpendicular to the conveying direction of the conveyor belt A. The first and second material baffles 20 and 30 installed on the frame are arranged at the ends of the material distribution roller 10. Among them, the first material baffle 20 is located on the end surface side of the material distribution roller 10 and is arranged adjacent to the roller end surface with a gap. The lower edge of the first material baffle 20 is set at the rolling gap between the material distribution roller 10 and the conveyor belt A, and the distance between the lower edge of the first material baffle 20 and the conveyor belt A is smaller than the distance between the material distribution roller 10 and the conveyor belt A. The second material baffle 30 is arranged adjacent to the inner side of the first material baffle 20. The front side plate edge of the second material baffle 30 includes an arc plate edge 31 that matches the roller surface of the material distribution roller 10. The distance between the lower end of the arc plate edge 31 and the roller surface of the material distribution roller 10 is greater than the distance between the arc plate edge 31 and the roller surface of the material distribution roller 10. The gap between the arc-shaped plate edge 31 of the second material baffle plate 30 and the roller surface of the material roller 10 is small, which can not only block the material but also avoid interference between the second material baffle plate 30 and the material roller 10; the gap between the lower end of the arc-shaped plate edge 31 and the material roller 10 is large, which facilitates the material to move from there to the outside of the second material baffle plate 30 and be sent to the roller end of the material roller 10 by the conveyor belt A for paving.

[0018] In the specific implementation, the two ends of the material distribution roller 10 are respectively provided with a material shaping device, which extends from the side of the material distribution roller 10 to its upstream to shape the material to be rolled, and the material is piled on the conveyor belt surface between the two second material baffles 30. The material enters the material storage area outside the second material baffle 30 from the gap between the second material baffle 30 and the material distribution roller 10. The amount of material entering the aforementioned material storage area can be adjusted by adjusting the distance between the front side plate edge of the second material baffle 30 and the material distribution roller 10. If the amount of material entering the material storage area is consistent with the amount of material required by the rolling surface outside the second material baffle 30, then the material will not be squeezed out from the end of the material distribution roller 10. Even if the amount of material entering the material storage area is slightly more than the amount of material required by its corresponding rolling surface, the first material baffle 20 arranged on the outer side of the end face of the material distribution roller 10 can prevent the material from being squeezed out from the rolling gap between the material distribution roller 10 and the conveyor belt A, thereby avoiding the waste of material.

[0019] The plate body of the second material baffle plate 30 is arranged at an angle to the first material baffle plate 20, and the intersection line of the two is arranged in the vertical direction as a whole. Figure 8 , 9 In the embodiments shown in FIGS. 11 and 12, the intersection line of the first and second baffle plates 20 and 30 is perpendicular to the belt surface of the conveyor belt A and the angle between the two plates is an acute angle, wherein the extension direction of the first baffle plate 20 is parallel to the conveying direction of the conveyor belt A, and the extension direction of the second baffle plate 30 is arranged at an acute angle with the conveying direction of the conveyor belt A, that is, the plate body of the first baffle plate 20 is parallel to the roller end face of the cloth roller 10 and extends to the side of the roller end of the cloth roller 10, and the plate body of the second baffle plate 30 extends toward the roller surface of the cloth roller 10. Figure 4-7 In the illustrated embodiment, the plate bodies of the first and second material baffle plates 20 and 30 still intersect upstream of the material roller 10, wherein the plate body of the first material baffle plate 20 is still arranged parallel to the end face of the material roller 10, and the plate body of the second material baffle plate 30 is arranged at an acute angle to the inner belt surface of the conveyor belt A, so that the distance between the lower plate body of the second material baffle plate 30 and the first material baffle plate 20 is smaller than the distance between its upper plate body and the first material baffle plate 20.

[0020] In order to maintain the distance between the first and second material blocking plates 20 and 30, a supporting unit is provided between the two plates, and the supporting unit can be fixed or adjustable.

[0021] In this embodiment, the support unit is a third material baffle plate 40, and the two side edges of the third material baffle plate 40 are respectively in contact with the plate surfaces of the first and second material baffle plates 20 and 30. In order to prevent the material from accumulating in the gap between the first and second material baffle plates 20 and 30, the third material baffle plate 40 extends obliquely from the bottom of the front side edge of the second material baffle plate 30 toward the upstream side of the material distribution roller 10. Figure 5 , 7As shown, the two sides of the plate-shaped or block-shaped third baffle plate 40 are respectively fixedly connected to the first baffle plate 20 and the second baffle plate 30. The adjustable support unit can adopt a solution in which one end of the third baffle plate 40 is fixedly connected to the second baffle plate 30 and the other end of the third baffle plate 40 is movably connected to the first baffle plate 20. Figure 8 , 9 As shown in FIGS. 11 and 12, the third material baffle plate 40 includes a fixed plate 41 fixedly connected to the second material baffle plate 30, and an elastic plate 42 is provided at the cantilevered end of the fixed plate 41. The end of the elastic plate 42 extends toward the upstream side of the cloth roller 10 and fits with the inner plate surface of the first material baffle plate 20, and the elastic plate 42 and the first material baffle plate 20 form a contact fit.

[0022] In order to adjust the amount of material entering the aforementioned material storage area, the distance between the second baffle plate 30 and the material distribution roller 10 is adjustable. Figure 8-10 As shown, the second baffle plate 30 and the first baffle plate 20 form a floating angle match, that is, the angle between the two is adjustable. The plate body of the second baffle plate 30 is connected to an adjusting screw 43 whose core is perpendicular to the first baffle plate 20. The adjusting screw 43 passes through the first baffle plate 20 and forms a threaded connection with the nut 22 provided on the first baffle plate 20. The nut 22 forms a linear displacement match with the first baffle plate 20 and can rotate around its axis. Fig.11 , 12 As shown, the second baffle plate 30 is displaced and matched in the extension direction of its plate body, and an adjusting screw 43 is fixedly connected to the second baffle plate 30, with the core parallel to the plate surface of the second baffle plate 30 and the belt surface of the conveyor belt A. The adjusting screw 43 passes through the first baffle plate 20 and forms a threaded connection with the nut 22 provided on the first baffle plate 20, and the nut 22 and the first baffle plate 20 form a rotational fit.

[0023] like Figure 3 As shown, the upper plate edge of the second baffle plate 30 is higher than the upper plate edge of the first baffle plate 20, and the lower end of the arc plate edge 31 is lower than the upper plate edge of the first baffle plate 20. Only in this way can the material entering the front side of the third baffle plate 40 from the gap between the second baffle plate 30 and the cloth roller 10 be blocked by the first baffle plate 20.

[0024] like Figure 1-3 As shown, the material-forming device further includes a fourth material baffle plate 50. The first and second material baffle plates 20 and 30 are respectively connected to the fourth material baffle plate 50 on one side away from the material distributing roller 10, and the plate body of the fourth material baffle plate 50 extends from the connection point to the upstream thereof. The fourth material baffle plate 50 prevents the stacked materials from falling from both sides of the conveyor belt A. The upper plate edge of the fourth material baffle plate 50 is consistent with the second material baffle plate 30. When used, the highest point of the material stacking should be lower than the upper plate edge of the fourth material baffle plate 50.

[0025] For ease of manufacturing, the first and fourth material blocking plates 20, 50 or the second and fourth material blocking plates 30, 50 are an integrated structure.

[0026] like Figure 1 , 2 As shown, a support rod 21 is also provided on the outer side of the first baffle plate 20 to maintain the gap between the first baffle plate 20 and the roller end of the cloth roller 10 , and the support rod 21 is threadedly connected to the frame member provided on the outer side of the first baffle plate 20 .

Claims

1. A material-forming device, characterized in that: A material distributing roller (10) is located above the upper belt surface of the conveyor belt A and the two are arranged adjacent to each other with a gap, the roller core of the material distributing roller (10) is perpendicular to the conveying direction of the conveyor belt A, a first material baffle plate (20, 30) installed on the frame is arranged at the end of the material distributing roller (10), the first material baffle plate (20) is located on the end surface side of the material distributing roller (10) and is arranged adjacent to the roller end surface with a gap, and the lower edge of the first material baffle plate (20) is arranged at the roller pressing gap between the material distributing roller (10) and the conveyor belt A. The first material baffle plate (20) is located at a gap and the spacing between the lower edge of the first material baffle plate (20) and the conveyor belt A is smaller than the spacing between the material distribution roller (10) and the conveyor belt A. The second material baffle plate (30) is arranged adjacent to the inner side of the first material baffle plate (20). The front side plate edge of the second material baffle plate (30) includes an arc-shaped plate edge (31) that matches the roller surface of the material distribution roller (10). The spacing between the lower end of the arc-shaped plate edge (31) and the roller surface of the material distribution roller (10) is larger than the spacing between the arc-shaped plate edge (31) and the roller surface of the material distribution roller (10).

2. The material-forming device according to claim 1, characterized in that: The plate body of the second material baffle plate (30) is arranged at an angle with the first material baffle plate (20), and the intersection line of the two is arranged in the vertical direction as a whole. A support unit is provided between the first and second material baffle plates (20, 30) to maintain the distance between the two plate bodies.

3. The material-forming device according to claim 2, characterized in that: The supporting unit is a third material baffle plate (40), which extends obliquely from the bottom of the front side plate edge of the second material baffle plate (30) toward the upstream side of the material dispensing roller (10), and the two side plate edges of the third material baffle plate (40) are respectively in contact with the plate surfaces of the first and second material baffle plates (20, 30).

4. The material-forming device according to claim 3, characterized in that: The second material baffle plate (30) is movably connected to the first material baffle plate (20), and the distance between the second material baffle plate (30) and the material distribution roller (10) is adjustable.

5. The material-forming device according to claim 4, characterized in that: The second baffle plate (30) and the first baffle plate (20) form an angled floating fit, or the second baffle plate (30) is displaced in the extension direction of its plate body; one end of the third baffle plate (40) is fixedly connected to the second baffle plate (30), and the other end is movably connected to the first baffle plate (20).

6. The material-forming device according to claim 5, characterized in that: The third material baffle plate (40) comprises a fixed plate (41) fixedly connected to the second material baffle plate (30); an elastic plate (42) is provided at the overhanging end of the fixed plate (41); the end of the elastic plate (42) extends toward the upstream side of the cloth roller (10) and is in contact with the inner plate surface of the first material baffle plate (20); an adjusting screw (43) is connected to the plate body of the second material baffle plate (30); the adjusting screw (43) passes through the first material baffle plate (20) and is threadedly connected to a nut (22) provided on the first material baffle plate (20).

7. The material-forming device according to claim 2, characterized in that: The plate body of the first material baffle plate (20) is perpendicular to the belt surface of the conveyor belt A and its extension direction is parallel to the conveying direction of the conveyor belt A; the plate body of the second material baffle plate (30) is perpendicular to the belt surface of the conveyor belt A or is arranged at an acute angle with the inner belt surface of the conveyor belt A, and the extension direction of the plate body of the second material baffle plate (30) is arranged at an acute angle with the conveying direction of the conveyor belt A.

8. The material-forming device according to any one of claims 1 to 7, characterized in that: The upper plate edge of the second material baffle plate (30) is higher than the upper plate edge of the first material baffle plate (20), and the lower end of the arc-shaped plate edge (31) is lower than the upper plate edge of the first material baffle plate (20).

9. The material-forming device according to claim 8, characterized in that: It also includes a fourth material baffle plate (50), wherein the first and second material baffle plates (20, 30) are respectively connected to the fourth material baffle plate (50) at one side away from the cloth roller (10), the plate body of the fourth material baffle plate (50) extends from the connection point toward its upstream, the upper plate edge of the fourth material baffle plate (50) is consistent with the second material baffle plate (30), and the first and fourth material baffle plates (20, 50) or the second and fourth material baffle plates (30, 50) are an integrated structure.

10. The material-forming device according to claim 9, characterized in that: A support rod (21) is provided on the outer side of the first material baffle plate (20) for maintaining a gap between the first material baffle plate (20) and the roller end of the material distributing roller (10); the support rod (21) is threadedly connected to a frame member provided on the outer side of the first material baffle plate (20).

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