Multi-station turntable assembly machine and assembly method

By designing a multi-station turntable assembly machine, using the collaborative work of multiple components, the problem of low manual assembly efficiency of wrench components is solved, automatic assembly is realized, and assembly efficiency is improved.

CN111496525BActive Publication Date: 2025-02-07SHENZHEN EVA PRECISION TECH GRP CO LTD

Patent Information

Application Number
CN202010476867.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-05-29
Publication Date
2025-02-07
Estimated Expiration
2040-05-29

AI Technical Summary

Technical Problem

In the prior art, the assembly efficiency of wrench components is low, mainly due to the efficiency bottleneck caused by manual assembly.

Method used

A multi-station turntable assembly machine is designed, including a wrench seat loading assembly, a lock tongue loading assembly, a lock tongue pressing assembly, a lock tongue rotating assembly, a spring loading assembly, a wrench loading assembly, a reed loading assembly and The rivet assembly, through the collaborative work of these components, realizes the automatic assembly of the wrench assembly.

Benefits of technology

Through the use of a multi-station turntable assembly machine, the automatic assembly of wrench components is realized, which significantly improves the assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a multi-station turntable assembly machine and an assembly method, comprising a jig, a wrench seat feeding assembly, a lock tongue feeding assembly, a lock tongue pressing assembly, a lock tongue rotating assembly, a spring feeding assembly, a wrench feeding assembly, a spring sheet feeding assembly and a riveting assembly; the multi-station turntable assembly provided by the invention realizes automatic assembly of wrench assemblies with high efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of assembly machines, and more specifically, to a multi-station turntable assembly machine and an assembly method. Background Art

[0002] like Fig.14 and Fig.15 As shown, the wrench assembly 10 is an important accessory of the multi-stage dial switch of the communication filter, and includes the following components:

[0003] The wrench seat 100 has a mounting groove 106 on the upper surface, a pin 107 fixedly disposed on the inner bottom surface and a through hole 108, and has a slotted side wall 109. The slotted side wall 109 has a movable groove 1090 matched with the locking tongue 101, and the movable groove 1090 is connected to the mounting groove 106, and the wrench seat 100 is an aluminum part;

[0004] The locking tongue 101 is located in the installation groove 106, and one end is provided with an axial hole 1010 matched with the pin shaft 107, and the other end passes through the movable groove 1090. In addition, the locking tongue 101 and the wrench seat 100 form a spring installation groove 102 for installing the spring 103;

[0005] A spring 103 is located in the spring installation groove 102;

[0006] The wrench 104 is located in the mounting groove 106 and is disposed above the locking tongue 101;

[0007] The spring leaf 105 is located in the mounting groove 106 and is disposed above the wrench 104 .

[0008] Currently, the wrench assembly 10 is generally assembled manually, which is inefficient. Summary of the invention

[0009] The technical problem to be solved by the present invention is to provide a multi-station turntable assembly machine and an assembly method in view of the above-mentioned defects of the prior art.

[0010] The technical solution adopted by the present invention to solve its technical problem is:

[0011] On the one hand, a multi-station turntable assembly machine is provided, which includes a jig, a wrench base feeding assembly, a lock tongue feeding assembly, a lock tongue pressing assembly, a lock tongue rotating assembly, a spring feeding assembly, a wrench feeding assembly, a spring sheet feeding assembly and a riveting assembly;

[0012] The wrench seat loading assembly is used to load the wrench seat onto the fixture;

[0013] The lock tongue feeding assembly is used to feed the lock tongue into the mounting groove of the wrench seat on the jig, and the axial hole of the lock tongue is directly opposite to the pin shaft in the mounting groove;

[0014] The lock tongue pressing assembly is used to press down the lock tongue after the lock tongue feeding assembly feeds the lock tongue into the installation groove, so that the pin shaft passes through the shaft hole;

[0015] The lock tongue rotating assembly is used to rotate the lock tongue toward the slotted side wall of the wrench seat after the lock tongue pressing assembly presses the lock tongue, so that the lock tongue and the wrench seat form a spring installation groove;

[0016] The spring loading assembly is used to load the spring into the spring installation groove;

[0017] The wrench loading assembly is used to load the wrench into the installation groove after the spring loading assembly loads the spring into the spring installation groove, and the wrench is arranged above the lock tongue;

[0018] The reed feeding assembly is used to feed the reed into the installation groove after the wrench feeding assembly feeds the wrench into the installation groove, and the reed is arranged above the wrench;

[0019] The rivet assembly is used to rivet the wrench seat after the spring sheet feeding assembly feeds the spring sheet into the installation groove, so as to fix the spring sheet on the wrench seat, thereby forming a finished product.

[0020] The multi-station turntable assembly machine described in the present invention, wherein the lock tongue rotation assembly includes a push-pull rod laterally slidably arranged on the jig; one end of the push-pull rod is fixedly provided with a lever for moving the lock tongue, and the other end is fixedly provided with an action rod; the lever is arranged on the side of the lock tongue away from the slotted side wall; the action rod is arranged on the side of the slotted side wall away from the lock tongue; the lock tongue rotation assembly also includes a pull plate and a pull plate cylinder; the pull plate is arranged on the side of the action rod facing the slotted side wall; the pull plate cylinder is used to drive the pull plate to move toward and away from the slotted side wall.

[0021] The multi-station turntable assembly machine of the present invention further comprises a conveying assembly and a reset plate for resetting the lever; the conveying assembly is used to convey the jig through the wrench seat feeding assembly, the lock tongue feeding assembly, the lock tongue pressing assembly, the pull plate, the spring feeding assembly, the wrench feeding assembly, the spring sheet feeding assembly and the riveting assembly;

[0022] The reset plate is arranged on the side of the action rod away from the slotted side wall; the side of the reset plate facing the action rod is an inclined surface; and the inclined surface extends along the conveying direction of the conveying assembly toward the direction close to the slotted side wall.

[0023] The multi-station turntable assembly machine described in the present invention, wherein the action rod includes a support rod and a first bearing; one end of the support rod is fixedly connected to the push-pull rod, and the other end is fixedly penetrated by the first bearing; the rotation plane of the first bearing is horizontal.

[0024] The multi-station turntable assembly machine of the present invention, wherein the conveying assembly comprises a turntable, a divider for driving the turntable to rotate, and a driving assembly for driving the divider to operate; and further comprises a workbench; the turntable is arranged above the workbench; a plurality of support plates are arranged between the turntable and the workbench; a plurality of the support plates are distributed in an annular manner around the rotation center of the turntable; the lower end of the support plate is fixedly connected to the workbench, and a second bearing is rotatably arranged on the upper end; the rotation plane of the second bearing is vertical; the jig is fixedly arranged on the turntable;

[0025] The wrench seat feeding assembly, the lock tongue feeding assembly, the lock tongue pressing assembly, the pull plate, the spring feeding assembly, the wrench feeding assembly, the spring sheet feeding assembly and the rivet assembly are arranged around the turntable and along the rotation direction of the turntable.

[0026] The multi-station turntable assembly machine described in the present invention, wherein the lock tongue pressing assembly includes a pressure rod arranged above the jig, a pressure rod cylinder for driving the pressure rod to move longitudinally, and a pressing mounting frame for installing the pressure rod cylinder; the pull plate cylinder is fixedly arranged on the pressing mounting frame.

[0027] The multi-station turntable assembly machine described in the present invention, wherein the lock tongue loading assembly includes a lock tongue material tray, a lock tongue clamping air claw for clamping the lock tongue, a longitudinal lock tongue guide needle cooperating with the axial hole, a guide needle cylinder for driving the lock tongue guide needle to move longitudinally, and a lock tongue manipulator for driving the lock tongue clamping air claw and the guide needle cylinder to move; the lock tongue guide needle is arranged between two fingers of the lock tongue clamping air claw.

[0028] The multi-station turntable assembly machine described in the present invention, wherein the wrench loading assembly includes a wrench loading mounting frame; the wrench loading mounting frame is provided with a wrench taking position, a wrench sliding plate, and a sliding plate cylinder for driving the wrench sliding plate to move toward and away from the wrench taking position; the wrench sliding plate is arranged on the wrench loading mounting frame for transverse sliding; the wrench sliding plate is fixedly provided with a plurality of wrench material trays for placing the wrenches; the plurality of wrench material trays are arranged in sequence along the moving direction of the wrench sliding plate; the sliding plate cylinder is fixedly arranged on the wrench loading mounting frame;

[0029] The wrench loading assembly also includes a wrench clamping air claw for clamping the wrench and a wrench manipulator for driving the wrench clamping air claw to move.

[0030] The multi-station turntable assembly machine of the present invention further includes a finished product unloading component for removing the finished product from the fixture.

[0031] On the other hand, an assembly method is provided, according to the aforementioned multi-station turntable assembly machine, wherein the method comprises the following steps:

[0032] Step 1: The wrench base loading assembly loads the wrench base onto the fixture;

[0033] Step 2: The lock tongue loading assembly loads the lock tongue into the mounting groove of the wrench seat, and the axial hole of the lock tongue is aligned with the pin in the mounting groove;

[0034] Step 3: The lock tongue pressing assembly presses down the lock tongue so that the pin shaft passes into the shaft hole;

[0035] Step 4: The lock tongue rotating assembly rotates the lock tongue toward the slotted side wall of the wrench seat, so that the lock tongue and the wrench seat form a spring installation groove;

[0036] Step 5: The spring loading assembly loads the spring into the spring installation groove;

[0037] Step 6: The wrench loading assembly loads the wrench into the installation groove, and the wrench is arranged above the locking tongue;

[0038] Step 7: The reed feeding assembly feeds the reed into the mounting groove, and the reed is arranged above the wrench;

[0039] Step eight: The riveting assembly performs riveting on the wrench seat to fix the spring sheet on the wrench seat, thereby forming a finished product.

[0040] The beneficial effects of the present invention are as follows: during assembly, the following steps are performed:

[0041] Step 1: The wrench base loading assembly loads the wrench base onto the fixture;

[0042] Step 2: The lock tongue loading assembly loads the lock tongue into the mounting groove of the wrench seat, and the axial hole of the lock tongue is aligned with the pin in the mounting groove;

[0043] Step 3: The lock tongue pressing assembly presses down the lock tongue so that the pin shaft passes into the shaft hole;

[0044] Step 4: The lock tongue rotating assembly rotates the lock tongue toward the slotted side wall of the wrench seat, so that the lock tongue and the wrench seat form a spring installation groove;

[0045] Step 5: The spring loading assembly loads the spring into the spring installation groove;

[0046] Step 6: Load the wrench into the installation slot with the wrench placed above the lock tongue;

[0047] Step 7: The reed feeding assembly feeds the reed into the installation slot, and the reed is placed above the wrench;

[0048] Step 8: The riveting assembly performs riveting on the wrench seat to fix the spring on the wrench seat, thereby forming a finished product.

[0049] It can be seen that the multi-station turntable assembly machine provided by the present invention realizes the automatic assembly of the wrench assembly with high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. The drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work:

[0051] Figure 1 It is a structural schematic diagram of a multi-station turntable assembly machine according to a first embodiment of the present invention;

[0052] Figure 2 It is a structural schematic diagram of a wrench base feeding assembly of a multi-station turntable assembly machine according to the first embodiment of the present invention;

[0053] Figure 3 It is a structural schematic diagram of a lock tongue feeding assembly of a multi-station turntable assembly machine according to the first embodiment of the present invention;

[0054] Figure 4 yes Figure 3 The enlarged view of point B in the figure;

[0055] Figure 5 It is an assembly diagram of a lock tongue pressing assembly, a pull plate and a pull plate cylinder of a multi-station turntable assembly machine according to the first embodiment of the present invention;

[0056] Figure 6 It is a structural schematic diagram of a fixture of a multi-station turntable assembly machine according to a first embodiment of the present invention;

[0057] Figure 7 yes Figure 1 A in the enlarged view;

[0058] Figure 8 It is a structural schematic diagram of a spring feeding assembly of a multi-station turntable assembly machine according to the first embodiment of the present invention;

[0059] Fig. 9 It is a structural schematic diagram of a wrench loading assembly of a multi-station turntable assembly machine according to the first embodiment of the present invention;

[0060] Fig.10 It is a structural schematic diagram of a spring sheet feeding assembly of a multi-station turntable assembly machine according to the first embodiment of the present invention;

[0061] Fig.11 It is a structural schematic diagram of a riveting assembly of a multi-station turntable assembly machine according to a first embodiment of the present invention;

[0062] Fig.12 It is an assembly diagram of a conveying component and a workbench of a multi-station turntable assembly machine according to a first embodiment of the present invention;

[0063] Fig.13 It is a structural schematic diagram of a lock tongue rotating assembly of a multi-station turntable assembly machine according to a second embodiment of the present invention;

[0064] Fig.14 is a schematic diagram of the structure of the wrench assembly;

[0065] Fig.15 It is an exploded view of the wrench assembly;

[0066] Fig.16 It is a flow chart of the assembly method of the third embodiment of the present invention. DETAILED DESCRIPTION

[0067] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the following will be described clearly and completely in combination with the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are partial embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the present invention.

[0068] Embodiment 1

[0069] The structural diagram of the multi-station turntable assembly machine of the first embodiment of the present invention is as follows Figure 1 See also Figures 2 to 12 as well as Fig.14 and Fig.15 ; It includes a fixture 11, a wrench base feeding assembly 12, a lock tongue feeding assembly 1, a lock tongue pressing assembly 2, a lock tongue rotating assembly 3, a spring feeding assembly 4, a wrench feeding assembly 5, a spring feeding assembly 6 and a pressure riveting assembly 7;

[0070] The wrench base loading assembly 12 is used to load the wrench base 100 onto the fixture 11;

[0071] The lock tongue loading assembly 1 is used to load the lock tongue 101 into the mounting groove 106 of the wrench seat 100 on the fixture 11, and the shaft hole 1010 of the lock tongue 101 is directly opposite to the pin shaft 107 in the mounting groove 106;

[0072] The lock tongue pressing assembly 2 is used to press down the lock tongue 101 after the lock tongue feeding assembly 1 feeds the lock tongue 101 into the installation groove 106, so that the pin shaft 107 passes through the shaft hole 1010;

[0073] The lock tongue rotating assembly 3 is used to rotate the lock tongue 101 toward the slotted side wall 109 of the wrench seat 100 after the lock tongue pressing assembly 2 presses the lock tongue 101, so that the lock tongue 101 and the wrench seat 100 form a spring installation groove 102;

[0074] The spring loading assembly 4 is used to load the spring 103 into the spring installation groove 102;

[0075] The wrench loading assembly 5 is used to load the wrench 104 into the installation groove 106 after the spring loading assembly 4 loads the spring 103 into the spring installation groove 102. The wrench 104 is arranged above the lock tongue 101;

[0076] The reed feeding assembly 6 is used to feed the reed 105 into the installation groove 106 after the wrench feeding assembly 5 feeds the wrench 104 into the installation groove 106, and the reed 105 is arranged above the wrench 104;

[0077] The riveting assembly 7 is used to rivet the wrench seat 100 after the spring sheet feeding assembly 6 feeds the spring sheet 105 into the installation groove 106, so as to fix the spring sheet 105 on the wrench seat 100, thereby forming a finished product.

[0078] To assemble, follow the steps below:

[0079] Step 1: The wrench base loading assembly 12 loads the wrench base 100 onto the fixture 11;

[0080] Step 2: The lock tongue loading assembly 1 loads the lock tongue 101 into the mounting groove 103 of the wrench seat 100, and the shaft hole 1010 of the lock tongue 101 is aligned with the pin shaft 107 in the mounting groove 106;

[0081] Step 3: The locking tongue pressing assembly 2 presses down the locking tongue 101 to allow the pin 107 to pass through the shaft hole 1010;

[0082] Step 4: The lock tongue rotating assembly 3 rotates the lock tongue 101 toward the slotted side wall 109 of the wrench base 100 , so that the lock tongue 101 and the wrench base 100 form a spring installation groove 102 ;

[0083] Step 5: The spring loading assembly 4 loads the spring 103 into the spring installation groove 102;

[0084] Step 6: The wrench loading assembly 5 loads the wrench 104 into the installation groove 106, and the wrench 104 is arranged above the locking tongue 101;

[0085] Step 7: The reed feeding assembly 6 feeds the reed 105 into the mounting groove 106 , and the reed 105 is arranged above the wrench 104 ;

[0086] Step eight: The riveting assembly 7 performs riveting on the wrench base 100 to fix the spring 105 on the wrench base 100, thereby forming a finished product.

[0087] It can be seen that the multi-station turntable assembly machine provided by the present invention realizes the automatic assembly of the wrench assembly with high efficiency.

[0088] like Figure 1 and Figure 2 As shown, preferably, the wrench seat feeding assembly 12 includes a wrench seat material tray 120, a wrench seat vibration plate 121, a wrench seat feeding channel 122 connecting the wrench seat material tray 120 and the wrench seat vibration plate 121, a wrench seat clamping air claw 123 for clamping the wrench seat 100, and a wrench seat manipulator 124 for driving the wrench seat clamping air claw 123 to move; the steps of loading the wrench seat 100 are as follows:

[0089] 1. Use the wrench seat vibration plate 121 to send the wrench seat 100 to the wrench seat material plate 120 through the wrench seat feeding channel 122;

[0090] 2. Use the wrench seat clamping air claw 123 to clamp the wrench seat 100 from the wrench seat material tray 120;

[0091] 3. Use the wrench seat manipulator 124 to drive the wrench seat clamping claw 123 to move, thereby moving the wrench seat 100 onto the fixture 11;

[0092] Fourth, the wrench seat clamps the air claw 123 to loosen the wrench seat 100;

[0093] Fifth, the wrench seat manipulator 124 is used to drive the wrench seat to clamp the air claw 123 and move and reset it so that the wrench seat 100 can load the material next time.

[0094] like Figure 1 and Figure 8 As shown, preferably, the spring feeding assembly 4 includes a spring feeding tray 40, a spring clamping claw 42 for clamping the spring 103, a claw longitudinal movement cylinder 43 for driving the spring clamping claw 42 to move longitudinally, a spring push rod 44 provided between two fingers of the spring clamping claw 42, a push rod longitudinal movement cylinder 45 for driving the spring push rod 44 to move longitudinally, a spring feeding mounting frame 46 for installing the claw longitudinal movement cylinder 43 and the push rod longitudinal movement cylinder 45, a spring manipulator 47 for driving the spring feeding mounting frame 46 to move, a spring vibration disk 480, and a spring feeding channel 481 connecting the spring vibration disk 480 and the spring feeding tray 40; the steps of spring feeding are as follows:

[0095] 1. Use the spring vibrating plate 480 to deliver the spring 103 to the spring feeding plate 40 through the spring feeding channel 481;

[0096] Second, the air claw longitudinal movement cylinder 43 is used to drive the spring gripping air claw 42 to move down to the vicinity of the spring 103 on the spring material tray 40;

[0097] 3. Using the spring clamping air gripper 42 to clamp the spring 103;

[0098] Fourth, the air claw longitudinal movement cylinder 43 is used to drive the spring clamping air claw 42 to move upward;

[0099] 5. Use the spring manipulator 47 to drive the spring loading and mounting frame 46 to move, so as to drive the spring clamping air claw 42 to move to the top of the spring mounting groove 102;

[0100] 6. The air claw longitudinal movement cylinder 43 is used to drive the spring clamping air claw 42 to move downward and enter the spring installation groove 102, and the spring 103 then enters the spring installation groove 102;

[0101] 7. The push rod longitudinal movement cylinder 45 is used to drive the spring push rod 44 to move downward, and the spring push rod 44 presses the middle part of the spring 103 to hold the spring 103 in the spring installation groove 102;

[0102] 8. Use the spring clamping air claw 42 to loosen the spring 103;

[0103] 9. Use the claw longitudinal movement cylinder 43 to drive the spring clamping claw 42 to move upward and reset, leaving the spring installation groove 102;

[0104] 10. Use the push rod longitudinal movement cylinder 45 to drive the spring push rod 44 to move upward and reset, leaving the spring installation groove 102;

[0105] 11. The spring manipulator 47 is used to drive the spring feeding mounting frame 46 to move and reset so as to facilitate the next spring 103 feeding.

[0106] After the spring 103 is placed in the spring installation groove 102, the spring 103 is first pressed into the spring installation groove 102 by the spring push rod 44, and then the spring clamping air claw 42 releases the spring 103, which can effectively prevent the spring 103 from bursting out of the spring installation groove 102, and the reliability of spring 103 feeding is high.

[0107] like Figure 1 and Fig.10 As shown, preferably, the reed feeding assembly 6 includes a reed material tray 60, a reed vibration tray 61, a reed feeding channel 62 connecting the reed material tray 60 and the reed vibration tray 61, a reed suction head 63 for sucking the reed 105, and a reed manipulator 64 for driving the reed suction head 63 to move; the steps of feeding the reed 105 are as follows:

[0108] 1. Use the reed vibrating plate 61 to send the reed 105 to the reed material plate 60 through the reed feeding channel 62;

[0109] 2. Using the reed suction head 63 to suck the reed 105 from the reed material tray 60;

[0110] 3. Use the reed manipulator 61 to drive the reed suction head 63 to move, so as to move the reed 105 into the installation slot 106 and place it above the wrench 104;

[0111] 4. The reed suction head 63 releases the reed 105;

[0112] Fifth, the reed manipulator 64 is used to drive the reed suction head 63 to move and reset so as to facilitate the next reed 105 loading.

[0113] like Figure 1 and Fig.11 As shown, preferably, the rivet assembly 7 includes a rivet head 70 and a rivet head cylinder 71 for driving the rivet head 70 to move longitudinally; the rivet head 70 is arranged above the fixture 11; the rivet head cylinder 71 is used to drive the rivet head 70 to move downward, and the wrench seat 100 is riveted to fix the spring 105 on the wrench seat 100, thereby forming a finished product.

[0114] like Figure 1 , Figure 5 and Figure 6 See also Fig.14 and Fig.15 The lock tongue rotating assembly 3 includes a push-pull rod 30 which is laterally slidably arranged on the fixture 11; a lever 31 for moving the lock tongue 101 is fixedly arranged at one end of the push-pull rod 30, and an action rod 32 is fixedly arranged at the other end; the lever 31 is arranged on the side of the lock tongue 101 away from the groove side wall 109; the action rod 32 is arranged on the side of the groove side wall 109 away from the lock tongue 101;

[0115] The bolt rotating assembly 3 further includes a pull plate 33 and a pull plate cylinder 34 ; the pull plate 33 is arranged on the side of the action rod 32 facing the slotted side wall 109 ; the pull plate cylinder 34 is used to drive the pull plate 33 to move toward and away from the slotted side wall 109 .

[0116] When it is necessary to rotate the lock tongue 101, the pull plate cylinder 34 is used to drive the pull plate 33 to move away from the groove side wall 109. Since the pull plate 33 is arranged on the side of the action rod 32 facing the grooved side wall 109, the action rod 32 will move away from the grooved side wall 109 under the drive of the pull plate 33. Since the action rod 32 is arranged on the side of the grooved side wall 109 away from the lock tongue 101, the lever 31 will move toward the grooved side wall 109 under the action of the action rod 32. Since the lever 31 is arranged on the side of the lock tongue 101 away from the grooved side wall 109, the lock tongue 101 will rotate toward the grooved side wall 109 with the pin shaft 107 as the rotation center under the action of the lever 31 until the spring mounting groove 102 is formed. After that, the pull plate cylinder 34 can be used to drive the pull plate 33 to move toward the grooved side wall 109 and reset so as to rotate the lock tongue 101 next time.

[0117] like Figure 1 , Figure 5 and Figure 6 See also Fig.14 and Fig.15 Preferably, the upper surface of the fixture 11 is provided with a clamping groove 110 that cooperates with the wrench seat 100; the side surface of the fixture 11 is provided with a first sliding groove 111 that cooperates with the push-pull rod 30; the inner bottom surface of the clamping groove 110 is provided with a second sliding groove 112 that cooperates with the lever 31; the second sliding groove 112 connects the first sliding groove 111 and the clamping groove 110; the second sliding groove 112 is provided corresponding to the through hole 108 on the inner bottom surface of the mounting groove 106; the push-pull rod 30 is slidably arranged in the first sliding groove 111; the push-pull rod 31 0 is slidably arranged in the first sliding groove 111, and the lever 31 enters the clamping groove 110 through the second sliding groove 112. When the wrench base 100 is placed in the clamping groove 110, the through hole 108 on the inner bottom surface thereof is directly opposite to the second sliding groove 112, and the lever 31 enters the installation groove 106 through the through hole 108 and is located on the side of the lock tongue 101 away from the groove side wall 109, so as to rotate the lock tongue 101; the lever 31 enters the installation groove 106 from the bottom, which can avoid interfering with the loading of the wrench 104 and the spring leaf 105.

[0118] Further preferably, the push-pull rod 30 is transitionally matched with the first sliding groove 111 .

[0119] like Figure 1 , Figure 5 , Figure 6 and Figure 7 See also Fig.14 and Fig.15 , and also includes a conveying assembly 8 and a reset plate 13 for resetting the lever 31; the conveying assembly 8 is used to convey the jig 11 through the wrench seat feeding assembly 12, the lock tongue feeding assembly 1, the lock tongue pressing assembly 2, the pull plate 33, the spring feeding assembly 4, the wrench feeding assembly 5, the spring sheet feeding assembly 6 and the riveting assembly 7;

[0120] The reset plate 13 is arranged on the side of the action rod 32 away from the groove side wall 109; the side of the reset plate 13 facing the action rod 32 is an inclined surface 130; the inclined surface 130 extends along the conveying direction of the conveying assembly 8 toward the direction close to the groove side wall 109.

[0121] During the assembly process, the conveying component 8 is used to drive the jig 11 to each component in accordance with the assembly sequence; after the lever 31 pulls the locking tongue 101 to rotate it, during the process of the conveying component 8 driving the jig 11 to move, the action rod 32 will contact the inclined surface 130 of the reset plate 13. Since the inclined surface 130 extends in the direction close to the slotted side wall 109 along the conveying direction of the conveying component 8, during the movement of the jig 11, the action rod 32 will move along with the jig 11 while moving toward the slotted side wall 109, and the lever 31 will be reset accordingly, with a simple structure and low cost.

[0122] like Figure 6 and Figure 7 See also Fig.14 and Fig.15 The action rod 32 includes a support rod 320 and a first bearing 321; one end of the support rod 320 is fixedly connected to the push-pull rod 30, and the other end is fixedly penetrated by the first bearing 321; the rotation plane of the first bearing 321 is horizontal; in the process of resetting the lever 31, the first bearing 321 contacts the inclined surface 130 of the reset plate 13, and under the action of the reset plate 13, the support rod 320 is driven to reset the lever 31. The setting of the first bearing 321 reduces friction and reduces the wear of the reset plate 13.

[0123] like Figure 1 and Fig.12 See also Fig.14 and Fig.15 The conveying assembly 8 includes a turntable 80, a divider 81 for driving the turntable 80 to rotate, and a driving assembly 82 for driving the divider 81 to operate; it also includes a workbench 14; the turntable 80 is arranged above the workbench 14; a plurality of support plates 83 are arranged between the turntable 80 and the workbench 14; the plurality of support plates 83 are distributed in a ring around the rotation center of the turntable 80; the lower end of the support plate 83 is fixedly connected to the workbench 14, and a second bearing 84 is rotatably arranged on the upper end; the rotation plane of the second bearing 84 is vertical; the fixture 11 is fixed on the turntable 80; the wrench seat feeding assembly 12, the lock tongue feeding assembly 1, the lock tongue pressing assembly 2, the pull plate 33, the spring feeding assembly 4, the wrench feeding assembly 5, the spring leaf feeding assembly 6 and the riveting assembly 7 are arranged around the turntable 80 and arranged along the rotation direction of the turntable 80.

[0124] During assembly, the driving component 82 drives the divider 81 to operate, and the divider 81 drives the turntable 80 to rotate. Since the wrench seat feeding component 12, the lock tongue feeding component 1, the lock tongue pressing component 2, the pull plate 33, the spring feeding component 4, the wrench feeding component 5, the spring feeding component 6 and the rivet component 7 are arranged around the turntable 80 and along the rotation direction of the turntable 80, when the turntable 80 is running, the jig 11 will be sent to each component in turn according to the assembly order, and the assembly will be completed by each component; the setting of the support plate 83 can play a role in supporting the turntable 80; the setting of the second bearing 84 can reduce wear.

[0125] It should be noted that the driving assembly 82 is an existing driving assembly, for example, including a motor and a synchronous belt transmission assembly.

[0126] like Figure 1 and Figure 5 See also Fig.14 and Fig.15 The lock tongue pressing assembly 2 includes a pressing rod 20 arranged above the fixture 11, a pressing rod cylinder 21 for driving the pressing rod 20 to move longitudinally, and a pressing mounting frame 22 for mounting the pressing rod cylinder 21; the pulling plate cylinder 34 is fixedly arranged on the pressing mounting frame 22.

[0127] During pressing, the pressing rod cylinder 21 is used to drive the pressing rod 20 to move downward, and the pressing rod 20 presses down the locking tongue 101, so that the pin shaft 107 passes through the shaft hole 1010; the pulling plate cylinder 34 and the pressing rod cylinder 21 are installed through the pressing mounting frame 22, with a compact structure and low cost.

[0128] like Figure 1 , Figure 3 and Figure 4 See also Fig.14 and Fig.15 The lock tongue loading assembly 1 includes a lock tongue material tray 15, a lock tongue clamping claw 16 for clamping the lock tongue 101, a longitudinal lock tongue guide needle 17 cooperating with the axial hole 1010, a guide needle cylinder 18 for driving the lock tongue guide needle 17 to move longitudinally, and a lock tongue manipulator 19 for driving the lock tongue clamping claw 16 and the guide needle cylinder 18 to move; the lock tongue guide needle 17 is arranged between the two fingers of the lock tongue clamping claw 16.

[0129] The steps for loading the lock tongue 101 are as follows:

[0130] 1. Use the lock tongue manipulator 19 to drive the guide needle cylinder 18 to move to the vicinity of the lock tongue material tray 15, so that the lock tongue guide needle 17 is directly opposite to the axial hole 1010 of the lock tongue 101 on the lock tongue material tray 15;

[0131] Second, use the guide pin cylinder 18 to drive the lock tongue guide pin 17 to move downward, so that the lock tongue guide pin 17 passes through the shaft hole 1010 of the lock tongue 101;

[0132] 3. Use the lock tongue clamping air claw 16 to clamp the lock tongue 101;

[0133] Fourth, the bolt manipulator 19 drives the bolt clamping air claw 16 to move the bolt 101 into the installation groove 106. At this time, the bolt guide pin 17 contacts the pin 107.

[0134] 5. The air claw 16 of the lock tongue is used to loosen the lock tongue 101. At this time, the shaft hole 1010 of the lock tongue 101 is directly opposite to the pin 107;

[0135] Sixth, use the guide pin cylinder 18 to drive the lock tongue guide pin 17 to move up and reset, so that the lock tongue 101 can be loaded next time.

[0136] like Figure 1 and Fig. 9 See also Fig.14 and Fig.15 The wrench loading assembly 5 includes a wrench loading mounting frame 50; the wrench loading mounting frame 50 is provided with a wrench taking position, a wrench sliding plate 51, and a sliding plate cylinder 52 for driving the wrench sliding plate 51 to move toward and away from the wrench taking position; the wrench sliding plate 51 is horizontally slidably arranged on the wrench loading mounting frame 50; the wrench sliding plate 51 is fixedly provided with a plurality of wrench material trays 53 for placing wrenches 104; the plurality of wrench material trays 53 are arranged in sequence along the moving direction of the wrench sliding plate 51; the sliding plate cylinder 52 is fixedly arranged on the wrench loading mounting frame 50; the wrench loading assembly 5 also includes a wrench clamping air claw 54 for clamping the wrench 104 and a wrench manipulator 55 for driving the wrench clamping air claw 54 to move.

[0137] The steps for loading the wrench 104 are as follows:

[0138] 1. Use the wrench manipulator 55 to move the wrench gripping air claw 54 to the vicinity of the wrench material tray 53 located at the wrench taking position;

[0139] 2. Use the wrench to clamp the air claw 54 to clamp the wrench 104;

[0140] 3. Use the wrench manipulator 55 to drive the wrench gripping air claw 54 to move, thereby moving the wrench 104 into the installation slot 106;

[0141] Fourth, the wrench clamps the air claw 54 to loosen the wrench 104 so that the wrench 104 can be loaded next time.

[0142] When all the wrenches 104 on the wrench tray 53 at the wrench taking position are taken out, the wrench sliding plate 51 can be driven by the sliding plate cylinder 52 to move toward the wrench taking position, and the next adjacent wrench tray 53 can be moved to the wrench taking position so that the wrench clamping claw 54 can clamp the wrench 104 with high efficiency.

[0143] like Figure 1 As shown, it also includes a finished product unloading component 9 for removing the finished product from the fixture 11.

[0144] After the assembly is completed, the finished product is removed from the fixture 11 by the finished product unloading component 9, with a high degree of automation.

[0145] like Figure 1 As shown, preferably, the finished product unloading component 9 includes a finished product clamping air claw 90, a finished product manipulator 91 for driving the finished product clamping air claw 90 to move, and a belt conveyor component 92; when unloading the finished product, the finished product clamping air claw 91 and the finished product manipulator 91 are used to remove the finished product from the fixture 11 and place it on the belt conveyor component 92, and then the belt conveyor component 92 transports it to a preset position, for example, the preset position can be a storage bin for storing finished products.

[0146] like Figure 1 and Fig.12 As shown, preferably, 8 jigs 11 are arranged on the turntable 80; the 8 jigs 11 respectively correspond to the wrench seat feeding assembly 12, the lock tongue feeding assembly 1, the lock tongue pressing assembly 2, the spring feeding assembly 4, the wrench feeding assembly 5, the spring sheet feeding assembly 6, the rivet assembly 7 and the finished product unloading assembly 9, and the assembly efficiency is high.

[0147] Embodiment 2

[0148] The structural schematic diagram of the lock tongue rotating assembly of the multi-station turntable assembly machine of the second embodiment of the present invention is as follows Fig.13 See also Fig.14 and Fig.15 The second embodiment of the present invention is basically the same as the first embodiment, and the similarities are not repeated here. The difference is that:

[0149] The bolt rotating assembly 3 includes a lever 35, a lever longitudinal movement cylinder 36 for driving the lever 35 to move longitudinally, and a lever transverse movement cylinder 37 for driving the lever longitudinal movement cylinder 36 to move transversely.

[0150] When it is necessary to rotate the lock tongue 101, the lever 35 is moved to the side of the lock tongue 101 away from the groove side wall 109 by using the lever transverse movement cylinder 37, and then the lever 35 is driven by the lever longitudinal movement cylinder 36 to move into the installation groove 106, contacting the side of the lock tongue 101 away from the groove side wall 109, and then the lever 35 is driven by the lever transverse movement cylinder 37 to move toward the grooved side wall 109. The lock tongue 101 is then driven by the lever 35 to rotate toward the grooved side wall 109. When the operation is completed, the lever longitudinal movement cylinder 36 is used to drive the lever 35 to move upward until it moves out of the installation groove 106, effectively avoiding interference with subsequent assembly processes, such as the loading of the wrench 104.

[0151] Embodiment 3

[0152] The flowchart of the assembly method of the third embodiment of the present invention is as follows: Fig.16 See also Figure 1 , Fig.14 and Fig.15 According to the aforementioned multi-station turntable assembly machine, the method comprises the following steps:

[0153] S301: The wrench base loading assembly 12 loads the wrench base 100 onto the fixture 11;

[0154] S302: The lock tongue loading assembly 1 loads the lock tongue 101 into the mounting groove 103 of the wrench seat 100, and the shaft hole 1010 of the lock tongue 101 is aligned with the pin shaft 107 in the mounting groove 106;

[0155] S303: The locking tongue pressing assembly 2 presses down the locking tongue 101, so that the pin 107 passes into the shaft hole 1010;

[0156] S304: The lock tongue rotating assembly 3 rotates the lock tongue 101 toward the slotted side wall 109 of the wrench base 100, so that the lock tongue 101 and the wrench base 100 form a spring installation groove 102;

[0157] S305: The spring loading assembly 4 loads the spring 103 into the spring installation groove 102;

[0158] S306: The wrench loading assembly 5 loads the wrench 104 into the installation groove 106, and the wrench 104 is arranged above the locking tongue 101;

[0159] S307: The reed feeding assembly 6 feeds the reed 105 into the installation groove 106, and the reed 105 is arranged above the wrench 104;

[0160] S308: The riveting assembly 7 performs riveting on the wrench base 100 to fix the spring 105 on the wrench base 100, thereby forming a finished product.

[0161] The assembly method provided by the present invention has reasonable assembly sequence and high assembly efficiency.

[0162] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the appended claims of the present invention.

Claims

1. A multi-station turntable assembly machine, characterized in that: It includes a jig, a wrench base feeding assembly, a lock tongue feeding assembly, a lock tongue pressing assembly, a lock tongue rotating assembly, a spring feeding assembly, a wrench feeding assembly, a spring feeding assembly and a riveting assembly; The wrench seat loading assembly is used to load the wrench seat onto the fixture; The lock tongue feeding assembly is used to feed the lock tongue into the mounting groove of the wrench seat on the jig, and the axial hole of the lock tongue is directly opposite to the pin in the mounting groove; The lock tongue pressing assembly is used to press down the lock tongue after the lock tongue feeding assembly feeds the lock tongue into the installation groove, so that the pin shaft passes through the shaft hole; The lock tongue rotating assembly is used to rotate the lock tongue toward the slotted side wall of the wrench seat after the lock tongue pressing assembly presses the lock tongue, so that the lock tongue and the wrench seat form a spring installation groove; The spring loading assembly is used to load the spring into the spring installation groove; The wrench loading assembly is used to load the wrench into the installation groove after the spring loading assembly loads the spring into the spring installation groove, and the wrench is arranged above the lock tongue; The reed feeding assembly is used to feed the reed into the installation groove after the wrench feeding assembly feeds the wrench into the installation groove, and the reed is arranged above the wrench; The rivet assembly is used to perform rivet operation on the wrench seat after the spring sheet feeding assembly feeds the spring sheet into the installation groove, so as to fix the spring sheet on the wrench seat, thereby forming a finished product; the lock tongue rotating assembly includes a push-pull rod slidably arranged on the jig in a transverse direction; a lever for moving the lock tongue is fixedly arranged at one end of the push-pull rod, and an action rod is fixedly arranged at the other end; the lever is arranged on a side of the lock tongue away from the slotted side wall; the action rod is arranged on a side of the slotted side wall away from the lock tongue; The lock tongue rotating assembly also includes a pull plate and a pull plate cylinder; the pull plate is arranged on the side of the action rod facing the slotted side wall; the pull plate cylinder is used to drive the pull plate to move toward and away from the slotted side wall; it also includes a conveying assembly and a reset plate for resetting the lever; the conveying assembly is used to convey the jig through the wrench seat feeding assembly, the lock tongue feeding assembly, the lock tongue pressing assembly, the pull plate, the spring feeding assembly, the wrench feeding assembly, the spring sheet feeding assembly and the riveting assembly; The reset plate is arranged on the side of the action rod away from the slotted side wall; the side of the reset plate facing the action rod is an inclined surface; the inclined surface extends in the conveying direction of the conveying assembly toward the direction close to the slotted side wall; the action rod comprises a support rod and a first bearing; one end of the support rod is fixedly connected to the push-pull rod, and the other end is fixedly penetrated with the first bearing; the rotation plane of the first bearing is horizontal; The locking tongue pressing assembly comprises a pressing rod arranged above the jig, a pressing rod cylinder for driving the pressing rod to move longitudinally, and a pressing mounting frame for mounting the pressing rod cylinder; the pulling plate cylinder is fixedly arranged on the pressing mounting frame.

2. The multi-station turntable assembly machine according to claim 1, characterized in that: The conveying assembly includes a turntable, a divider for driving the turntable to rotate, and a driving assembly for driving the divider to operate; and also includes a workbench; the turntable is arranged above the workbench; a plurality of support plates are arranged between the turntable and the workbench; the plurality of support plates are distributed in an annular manner around the rotation center of the turntable; the lower end of the support plate is fixedly connected to the workbench, and a second bearing is rotatably arranged on the upper end; the rotation plane of the second bearing is vertical; the jig is fixedly arranged on the turntable; The wrench seat feeding assembly, the lock tongue feeding assembly, the lock tongue pressing assembly, the pull plate, the spring feeding assembly, the wrench feeding assembly, the spring sheet feeding assembly and the rivet assembly are arranged around the turntable and along the rotation direction of the turntable.

3. The multi-station turntable assembly machine according to claim 1, characterized in that: The lock tongue loading assembly includes a lock tongue feeding tray, a lock tongue clamping air claw for clamping the lock tongue, a longitudinal lock tongue guide needle cooperating with the axial hole, a guide needle cylinder for driving the lock tongue guide needle to move longitudinally, and a lock tongue manipulator for driving the lock tongue clamping air claw and the guide needle cylinder to move; the lock tongue guide needle is arranged between two fingers of the lock tongue clamping air claw.

4. The multi-station turntable assembly machine according to claim 1, characterized in that: The wrench loading assembly comprises a wrench loading mounting frame; the wrench loading mounting frame is provided with a wrench taking position, a wrench sliding plate, and a sliding plate cylinder for driving the wrench sliding plate to move toward and away from the wrench taking position; the wrench sliding plate is arranged on the wrench loading mounting frame for transverse sliding; the wrench sliding plate is fixedly provided with a plurality of wrench material trays for placing the wrenches; the plurality of wrench material trays are arranged in sequence along the moving direction of the wrench sliding plate; the sliding plate cylinder is fixedly arranged on the wrench loading mounting frame; The wrench loading assembly also includes a wrench clamping air claw for clamping the wrench and a wrench manipulator for driving the wrench clamping air claw to move.

5. The multi-station turntable assembly machine according to claim 1, characterized in that: It also includes a finished product unloading component for removing the finished product from the jig.

6. An assembly method, according to any one of claims 1-5, characterized in that: The method comprises the following steps: Step 1: The wrench base loading assembly loads the wrench base onto the fixture; Step 2: The lock tongue loading assembly loads the lock tongue into the mounting groove of the wrench seat, and the axial hole of the lock tongue is aligned with the pin in the mounting groove; Step 3: The lock tongue pressing assembly presses down the lock tongue so that the pin shaft passes into the shaft hole; Step 4: The lock tongue rotating assembly rotates the lock tongue toward the slotted side wall of the wrench seat, so that the lock tongue and the wrench seat form a spring installation groove; Step 5: The spring loading assembly loads the spring into the spring installation groove; Step 6: The wrench loading assembly loads the wrench into the installation groove, and the wrench is arranged above the locking tongue; Step 7: The reed feeding assembly feeds the reed into the mounting groove, and the reed is arranged above the wrench; Step eight: The riveting assembly performs riveting on the wrench seat to fix the spring sheet on the wrench seat, thereby forming a finished product.

Citation Information

Patent Citations

  • Multi-station rotating disc assembling machine

    CN212145265U

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