A spiral product demoulding system
By designing a spiral product release system, using spiral demolding technology of spiral grooves and glass bead trajectory, the problems of low production efficiency and poor yield caused by unstable mold structure are solved, and efficient spiral product release is achieved, reducing the cost.
Patent Information
- Application Number
- CN202010470965.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-28
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2040-05-28
AI Technical Summary
In the prior art, the mold structure is complex and unstable, resulting in low production efficiency and poor product yield of spiral injection molding products, increasing mold cost and resource waste.
Design a spiral product release system, including the first screw tooth module, the second screw tooth module and the third shrink needle module, and realize spiral release through spiral grooves and glass bead tracks, and use spring to assist tooth removal movement , complete the peripheral thread, internal inverted and inverted release of the product in steps.
It improves mold release efficiency, improves product yield and production efficiency, and reduces mold cost.
Smart Images

Figure CN111497155B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of injection molding demoulding, in particular to a spiral product demoulding system. Background Art
[0002] In the mold manufacturing industry, for some special-shaped spiral injection products, the mold structure is very complex and unstable, which can easily lead to various adverse effects, greatly reducing production efficiency and product yield, and invisibly causing an exponential increase in mold costs, wasting manpower and material resources, and reducing corporate profits. The present invention improves the prior art in view of the above defects. Summary of the invention
[0003] In view of the problems existing in the prior art, the present invention provides a spiral product demoulding system.
[0004] To achieve the above object, the specific scheme of the present invention is as follows:
[0005] A spiral product demoulding system comprises a first screw thread module, a second screw thread module and a third needle reduction module along the same axis, wherein the second screw thread module first demoulds the outer thread of the product, the third needle reduction module then detaches from the internal undercut of the product, and the first screw thread module finally completes the demoulding.
[0006] Preferably, the first screw thread module includes a first driving member, a first slide, a plurality of first screw thread inserts, and first screw thread track inserts which are the same number as the first screw thread inserts; the first slide insert is installed at the front end of the first slide; the first screw thread insert passes through the first slide and the first slide insert and moves back and forth with the first slide; the first screw thread track insert is connected to the first slide and moves back and forth with the first slide; and the first driving member provides power for the first slide.
[0007] Preferably, the first screw thread module also includes a first base and a first base pressure plate, the first base pressure plate is installed on the upper end of the first base, and a first through hole is formed at the installation connection, one end of the first screw thread track insert passes through the first through hole, and the other end is connected to the first row position.
[0008] Preferably, a second through hole is provided on the first base pressure plate in a direction perpendicular to the first through hole, a first glass bead fixing block is installed in the second through hole, a first spiral groove is provided on the surface of the first screw thread track insert, a first glass bead is installed at a position where the first glass bead fixing block and the first spiral groove contact, the first screw thread track insert rotates in the first through hole, and the first glass bead and the first spiral groove jointly provide a rotation track for the first screw thread track insert.
[0009] Preferably, the first base further comprises a first bearing for supporting the first screw thread insert and a spring for assisting the screw thread demoulding.
[0010] Preferably, the second screw thread module includes a second slide, a second driving member, and second screw thread track inserts of the same number as the first screw thread inserts, one end of the second screw thread track insert is connected to the second slide and moves back and forth driven by the second slide, and the second driving member provides power for the second slide.
[0011] Preferably, the second screw thread module also includes a fixing block at the front end of the second row position, which is used to fix the second screw thread track insert.
[0012] Preferably, a third through hole is provided on the fixing block in a direction perpendicular to the second screw thread track insert, a second glass bead fixing block is installed in the third through hole, a second spiral groove is provided on the surface of the second screw thread track insert, a second glass bead is installed at the position where the second glass bead fixing block and the second spiral groove contact, and the second screw thread track insert rotates under the joint action of the second glass bead and the second spiral groove to achieve reciprocating motion.
[0013] Preferably, the second screw thread module also includes a screw thread track connecting block and a spiral position insert, the spiral position insert is connected to the screw thread track connecting block and is fixed inside the second screw thread track insert through a fixing strip, the tail is fixedly connected by a pressing block, the screw thread track connecting block is connected inside the second position, the end is fixed by a locking block, and the middle is supported by a second bearing.
[0014] Preferably, the third needle reduction module includes a third position, a third driving member, and the same number of sleeve inner needles and sleeve outer needles as the first screw thread insert. The third driving member drives the third position to move back and forth. The sleeve outer needle is sleeved on the outside of the sleeve inner needle and passes through the second screw thread track insert until the sleeve outer needle contacts the front end of the first screw thread insert.
[0015] Preferably, the third needle retraction module further comprises a sleeve inner needle fixing block and a sleeve outer needle placing block for supporting the sleeve inner needle and the sleeve outer needle respectively.
[0016] The technical solution of the present invention has the following beneficial effects:
[0017] The present invention firstly performs a movement to separate from the outer thread of the product through the second screw thread module, then performs a movement to separate from the inner undercut of the product through the third needle reduction module, and finally performs a movement to separate from the undercut of the product through the first screw thread module, thereby completing all mold actions. The first screw thread module and the second screw thread module both adopt spiral grooves and glass beads to form a spiral track, and a spring in the first row position assists the first screw thread insert to perform a stripping movement, thereby greatly improving the demoulding efficiency of the entire product. The present invention has a stable structure, which is beneficial to improving the yield rate and reducing the cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the assembly of the present invention;
[0019] Figure 2 It is a schematic diagram of the decomposition of the first screw thread module of the present invention;
[0020] Figure 3 This is a schematic diagram of the assembly of the first screw thread module of the present invention;
[0021] Figure 4 is a top view of the first screw thread module of the present invention;
[0022] Figure 5 This is a cross-sectional view of the first screw thread module of the present invention taken along the AA plane;
[0023] Figure 6 This is a cross-sectional view of the first screw thread module of the present invention on the BB surface;
[0024] Figure 7 It is a schematic diagram of the decomposition of the second screw thread module of the present invention;
[0025] Figure 8 It is a schematic diagram of the decomposition and assembly of the spiral position insert of the second screw thread module of the present invention;
[0026] Fig. 9 It is a schematic diagram of the decomposition of the third needle shrinking module of the present invention;
[0027] Fig.10 It is a top view and a cross-sectional view of the present invention in a fully assembled and non-moving state;
[0028] Fig.11 It is a top view and a cross-sectional view of the second screw thread module in the moving state after the present invention is fully assembled;
[0029] Fig.12 It is a top view and a cross-sectional view of the second screw thread module after the present invention is fully assembled and the movement state of the third needle shrinking module is completed;
[0030] Fig.13 It is a top view and a cross-sectional view of the first screw thread module of the present invention in a moving state;
[0031] Fig.14 It is a top view and a cross-sectional view of the first screw thread die set in the present invention in the state of movement and demoulding completion.
[0032] Among them, 1-first screw thread module, 101-first driving member, 102-first slide, 103-first screw thread insert, 104-first screw thread track insert, 105-first slide insert pressure plate, 106-first slide insert, 107-first base, 108-first base pressure plate, 109-first through hole, 110-second through hole, 111-first glass bead fixing block, 112-first spiral groove, 113-first glass bead, 114-first bearing, 115-spring;
[0033] 2-second screw thread module, 201-second driving member, 202-second position, 203-second screw thread track insert, 204-fixing block, 205-third through hole, 206-second glass bead fixing block, 207-second spiral groove, 208-second glass bead, 209-screw thread track connecting block, 210-spiral position insert, 211-fixing strip, 212-locking block, 213-second bearing, 214-pressing block;
[0034] 3-the third needle reduction module, 301-the third driving member, 302-the third position, 303-the inner needle of the cylinder, 304-the outer needle of the cylinder, 305-the inner needle fixing block of the cylinder, 306-the outer needle placing block of the cylinder, 4-the product. DETAILED DESCRIPTION
[0035] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0036] Reference Figure 1 The present invention provides a spiral product demoulding system, comprising a first screw thread module 1, a second screw thread module 2 and a third shrinking needle module 3 along the same axis.
[0037] Reference Figure 2 and Figure 3 The first screw thread module 1 includes a first driving member 101, a first slide 102, a plurality of first screw thread inserts 103, and first screw thread track inserts 104 having the same number as the first screw thread inserts 103. A first slide insert pressing plate 105 is installed at the front end of the first slide 102, and a first slide insert 106 is arranged on the first slide insert pressing plate. The first screw thread insert 103 passes through the first slide 102 and the first slide insert 106 and moves back and forth with the first slide 102. The first screw thread track insert 104 is connected to the first slide 102 and moves back and forth with the first slide 102. The first driving member 101 provides power for the first slide 102.
[0038] The first screw thread module also includes a first base 107 and a first base pressure plate 108. The first base pressure plate 108 is installed on the upper end of the first base 107 and forms a first through hole 109 at the installation connection. One end of the first screw thread track insert 104 passes through the first through hole 109 and the other end is connected to the first row position 102.
[0039] Reference Figure 2 , Figure 4 and Figure 5A second through hole 110 is provided on the first base pressing plate 108 in a direction perpendicular to the first through hole 109, a first glass bead fixing block 111 is installed in the second through hole 110, a first spiral groove 112 is provided on the surface of the first screw track insert 104, a first glass bead 113 is installed at the position where the first glass bead fixing block 111 and the first spiral groove 112 contact, the first screw track insert 104 rotates in the first through hole 109, and the first glass bead 113 and the first spiral groove 112 jointly provide a rotation track for the first screw track insert 104.
[0040] Reference Figures 4 to 6 The first base also includes a first bearing 114 for supporting the first screw thread insert 103 and a plurality of springs 115 for assisting the screw thread demoulding.
[0041] Reference Figure 7 The second screw thread module includes a second row 202, a second driving member 201, and second screw thread track inserts 203 of the same number as the first screw thread inserts 103. One end of the second screw thread track insert 203 is connected to the second row 202 and moves back and forth under the drive of the second row 202. The second driving member 201 provides power for the second row 202. A fixing block 204 is installed at the front end of the second row 202 for fixing the second screw thread track insert 203. A third through hole 205 is provided on the fixing block 204 in a direction perpendicular to the second screw thread track insert 203. A second glass bead fixing block 206 is installed in the third through hole 205. A second spiral groove 207 is provided on the surface of the second screw thread track insert 203. A second glass bead 208 is installed at the position where the second glass bead fixing block 206 and the second spiral groove 207 contact. The second screw thread track insert 203 rotates under the joint action of the second glass bead 208 and the second spiral groove 207 to achieve reciprocating motion.
[0042] Continue to refer to Figures 7 and 8 The second screw thread module also includes a screw thread track connecting block 209 and a spiral position insert 210. The spiral position insert 210 is connected to the screw thread track connecting block 209 and is fixed inside the second screw thread track insert 203 through a fixing strip 211. The tail is fixedly connected by a pressing block 214. The screw thread track connecting block 209 is connected to the inside of the second position 202, the end is fixed by a locking block 212, and the middle is supported by a second bearing 213.
[0043] Reference Fig. 9The third needle reduction module includes a third slide 302, a third driving member 301, and the same number of sleeve inner needles 303 and sleeve outer needles 304 as the first screw thread insert 103. The third driving member 301 drives the third slide 302 to move back and forth. The sleeve outer needle 304 is sleeved on the outside of the sleeve inner needle 303 and passes through the second screw thread track insert 203 until the end of the sleeve outer needle 304 contacts the front end of the first screw thread insert 103. The third needle reduction module 3 also includes a sleeve inner needle fixing block 305 and a sleeve outer needle placement block 306 for supporting the sleeve inner needle 303 and the sleeve outer needle 304 respectively.
[0044] In this embodiment, the first to third driving members 101, 201, 301 are all oil cylinders.
[0045] The working principle of the present invention is as follows:
[0046] Reference Figure 10 to Figure 11 The second position 202 drives the second screw thread module 2 to move away from the outer thread of the product 4, and the spiral position insert 210 rotates under the control of the second spiral groove 207 of the second screw thread track insert 203.
[0047] Reference Figure 11 to Figure 12 Under the action of the third oil cylinder 301 , the third position 302 separates the inner needle 303 and the outer needle 304 of the sleeve from the inside of the product 4 and buckles them upside down.
[0048] Reference Figure 12 to Figure 13 When the second screw thread module 2 and the third needle shrinking module 3 complete all actions, the first oil cylinder 101 of the first screw thread module 1 drives the first slide 102 to move, and the first screw thread insert 103 rotates along the first spiral groove 112 to separate from the screw thread rubber position of the product 4. The spring 115 in the first slide 102 assists the first screw thread insert 103 to perform the thread stripping movement. After the first oil cylinder 101 moves 25mm, the screw thread is completely separated.
[0049] Reference Figure 13 to Figure 14 The first oil cylinder 101 continues to move to drive the first row insert 106 to separate from the product 4 and then to complete all the mold actions.
[0050] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the protection scope of the present invention.
Claims
1. A spiral product demoulding system, characterized in that: It includes a first screw thread module, a second screw thread module and a third needle reduction module along the same axis, wherein the second screw thread module first demoulds the outer thread of the product, and the third needle reduction module then detaches from the internal undercut of the product, and the first screw thread module finally completes the demoulding; The first screw thread module comprises a first driving member, a first slide, a plurality of first screw thread inserts, and first screw thread track inserts having the same number as the first screw thread inserts; the first slide insert is installed at the front end of the first slide; the first screw thread insert passes through the first slide and the first slide insert and reciprocates with the first slide; the first screw thread track insert is connected to the first slide and reciprocates with the first slide; and the first driving member provides power for the first slide; The first screw thread module also includes a first base and a first base pressing plate, wherein the first base pressing plate is installed at the upper end of the first base and forms a first through hole at the installation connection, one end of the first screw thread track insert passes through the first through hole, and the other end is connected to the first row position; A second through hole is provided on the first base pressing plate in a direction perpendicular to the first through hole, a first glass bead fixing block is installed in the second through hole, a first spiral groove is provided on the surface of the first screw track insert, a first glass bead is installed at a position where the first glass bead fixing block and the first spiral groove contact, the first screw track insert rotates in the first through hole, and the first glass bead and the first spiral groove together provide a rotation track for the first screw track insert; The second screw thread module includes a second row, a second driving member, and second screw thread track inserts having the same number as the first screw thread inserts. One end of the second screw thread track insert is connected to the second row and moves back and forth driven by the second row. The second driving member provides power for the second row.
2. The spiral product demoulding system according to claim 1, characterized in that: The first base also includes a first bearing for supporting the first screw thread insert and a spring for assisting the demoulding of the screw thread.
3. The spiral product demoulding system according to claim 1, characterized in that: The second screw thread module also includes a fixing block at the front end of the second row position, which is used to fix the second screw thread track insert.
4. The spiral product demoulding system according to claim 3, characterized in that: A third through hole is provided on the fixing block in a direction perpendicular to the second screw thread track insert, a second glass bead fixing block is installed in the third through hole, a second spiral groove is provided on the surface of the second screw thread track insert, a second glass bead is installed at the position where the second glass bead fixing block and the second spiral groove contact, and the second screw thread track insert rotates under the joint action of the second glass bead and the second spiral groove to achieve reciprocating motion.
5. The spiral product demoulding system according to claim 4, characterized in that: The second screw thread module also includes a screw thread track connecting block and a spiral position insert. The spiral position insert is connected to the screw thread track connecting block and is fixed inside the second screw thread track insert through a fixing strip. The tail is fixedly connected by a pressing block. The screw thread track connecting block is connected inside the second position, the end is fixed by a locking block, and the middle is supported by a second bearing.
6. The spiral product demoulding system according to claim 1, characterized in that: The third needle reduction module includes a third position, a third driving member, and the same number of sleeve inner needles and sleeve outer needles as the first screw thread insert. The third driving member drives the third position to move back and forth. The sleeve outer needle is sleeved on the outside of the sleeve inner needle and passes through the second screw thread track insert until the sleeve outer needle contacts the front end of the first screw thread insert.
7. The spiral product demoulding system according to claim 6, characterized in that: The third needle retracting module also includes a sleeve inner needle fixing block and a sleeve outer needle placing block for supporting the sleeve inner needle and the sleeve outer needle respectively.
Citation Information
Patent Citations
Air purifier ventilation channel slide retraction demoulding device
CN210308831U
Spiral product demolding system
CN212554900U