Animal carcass sterilization and digestion equipment with storage tank

By designing animal carcasses with storage tanks, using high-temperature and high-pressure alkali hydrolysis technology and a combination of multiple units, the problems of incomplete sterilization, long processing cycle and high sealing risks in existing equipment are solved, and the problem of incomplete sterilization, long processing cycle and high sealing risks are achieved. Efficient and flexible animal carcasses and a variety of emission methods.

CN111760892BActive Publication Date: 2025-02-07INST OF MEDICAL SUPPORT TECH OF ACAD OF SYST ENG OF ACAD OF MILITARY SCI
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Patent Information

Application Number
CN202010742530.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-29
Publication Date
2025-02-07
Estimated Expiration
2040-07-29

AI Technical Summary

Technical Problem

The existing animal carcasses have problems such as uneven heating, incomplete sterilization, long processing cycle, high sealing risk and improper exhaust treatment.

Method used

An animal carcasses sterilization and digestion treatment equipment with storage tanks is designed, including main treatment tank, acid cleaning and neutralization unit, alkali preparation and filling unit, compressed air unit, temperature control unit, dryer unit, steam condensation The unit and exhaust treatment unit adopt high temperature and high pressure alkali hydrolysis technology and provides flexible emission methods through storage tanks and dryers.

Benefits of technology

The complete sterilization of animal corpses is achieved, and the final product is treated into mud-like waste residue, which reduces weight and volume, improves processing efficiency, and supports wet and dry emissions, enhancing the flexibility and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an animal carcass sterilization and digestion treatment device with a storage tank, which relates to the technical field of animal carcass treatment equipment, including a main treatment tank, a storage tank unit, an acid cleaning and neutralization unit, an alkali solution preparation and filling unit, a compressed air unit, a temperature control unit, a dryer unit, a steam condensation unit and an exhaust treatment unit; it can not only sterilize animal carcasses infected with pathogenic microorganisms, but also the final product of the treatment is a muddy waste residue, and the weight and volume are greatly reduced compared to the treated animal carcasses. The present invention is provided with a relatively independent storage tank unit and a dryer unit. After the treatment process in the main treatment tank is completed, the user chooses to discharge the product to the storage tank unit or the dryer unit, and the main treatment tank can start the next treatment process, that is, the treatment process in the storage tank unit or the dryer of this batch can be carried out simultaneously with the sterilization and digestion process of the next batch, which greatly improves the treatment efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of animal carcass processing equipment, in particular to animal carcass sterilization and digestion processing equipment with a storage tank. Background Art

[0002] In biosafety level 3 or 4 large animal laboratories (ABSL-3 or ABSL-4 laboratories), large animals such as cattle, sheep, pigs, and horses are used as experimental subjects. GB 19489-2008 "General Requirements for Laboratory Biosafety" requires that ABSL-3 or ABSL-4 laboratories should have equipment and technology to reliably disinfect and sterilize animal carcasses and waste to prevent the spread of pathogenic microorganisms. In order to strengthen the biosafety management of veterinary vaccine manufacturers, Announcement No. 2573 of the Ministry of Agriculture of China stipulates that the "Biosafety Level 3 Protection Standards for Veterinary Vaccine Manufacturers" will be implemented from August 31, 2017. On October 26, 2018, the Ministry of Agriculture and Rural Affairs issued the "Biosafety Level 3 Protection Inspection and Acceptance Assessment Standards for Veterinary Vaccine Manufacturers" to further standardize the inspection and acceptance of biosafety level 3 protection for veterinary vaccine manufacturers. The above measures of the Ministry of Agriculture and Rural Affairs have enhanced the protection against pathogenic microorganisms during the development and production of veterinary vaccines. It is stipulated that veterinary vaccine manufacturers, especially the testing animal rooms and virus attack areas, should be designed in accordance with the requirements for ABSL-3 laboratories in GB19489-2008, and also require the installation of equipment that can reliably sterilize animal carcasses.

[0003] Technologies that can be applied to the sterilization of large animal carcasses usually include incineration, high-pressure steam, refining, alkaline hydrolysis, etc. Incineration can completely inactivate all pathogenic microorganisms, but my country does not allow laboratories to set up incineration facilities. It was once a common method to set up a double-door autoclave between the protection area and the auxiliary area to sterilize animal carcasses, but there is a risk that uneven heating may lead to incomplete sterilization of the inside of the carcass. Large-scale refining equipment can process animal carcasses into sterile liquids and granular solid substances under heating and high pressure conditions, but it cannot guarantee the killing of prions. Alkaline hydrolysis is a process that decomposes protein (including prions) structures, fats, and nucleic acids under the action of high temperature, high pressure, and strong alkali agents, assisted by stirring, to achieve complete sterilization.

[0004] CN104557156A discloses a device for harmlessly treating infected animal tissues, which uses alkaline hydrolysis technology to sterilize the carcasses of small animals such as chickens and rabbits. However, the products after treatment in this invention include solid residues and liquids, among which the liquid products have high BOD and pH values ​​and need to be biochemically treated in sewage treatment facilities or diluted in large proportions before they can be discharged, resulting in a heavy post-processing burden.

[0005] CN107597818A discloses a biosafety laboratory animal carcass harmless treatment equipment, which also uses alkaline hydrolysis process to treat small animals such as chickens and rabbits or large animals such as pigs, sheep, and cattle that carry pathogenic microorganisms. The treatment process includes: loading, pressure test, adding alkali solution, heating, pressure relief, adding neutralizer, drying, cooling, discharge, and cleaning, a total of 10 steps. The treated product is a dried mud-like substance, which reduces the burden of product post-processing. This invention also has certain problems: only one treatment tank is set, and all process flows are completed in the treatment tank, and the treatment cycle is long; the high-temperature steam heating treatment tank is slow to heat up, and the temperature uniformity and safety are poor; due to the weighing method of the integrated weighing sensor on the tank body, the biological seal through the floor requires a certain flexibility, and the flange plus sealing gasket method is used for sealing, which has the risk of long-term thermal expansion and contraction deformation leading to sealing failure, and does not consider the sealing problems of water, gas, electricity, etc. through the floor in the equipment; the treatment tank is vented out without considering the problems of biosafety and odor removal. Summary of the invention

[0006] In order to solve the above technical problems, the present invention provides an animal carcass sterilization and digestion processing equipment with a storage tank, which can not only sterilize animal carcasses infected with pathogenic microorganisms, but also flexibly select processing time and processing method to further improve processing efficiency and provide a variety of discharge methods.

[0007] To achieve the above object, the present invention provides the following solutions:

[0008] The present invention provides an animal carcass sterilization and digestion treatment device with a storage tank, comprising a main treatment tank, an acid cleaning and neutralization unit, an alkali solution preparation and filling unit, a compressed air unit, a temperature control unit, a dryer unit, a steam condensation unit and an exhaust treatment unit; the acid cleaning and neutralization unit is connected to the top of the main treatment tank, the alkali solution preparation and filling unit, the compressed air unit and the temperature control unit are all connected to the middle and lower part of the main treatment tank, the dryer unit is connected to the bottom of the main treatment tank, and the steam condensation unit and the exhaust treatment unit are connected to the upper part of the main treatment tank;

[0009] An agitator is arranged in the lower part of the main processing tank. One end of the center of the agitator is connected to the main processing tank through a rear shaft, and the other end is connected to a stirring driving device outside the main processing tank through a driving shaft.

[0010] Optionally, the main processing tank includes a spherical tank cover and a tank body; the spherical tank cover is arranged on the top of the tank body; a transparent window is arranged on the spherical tank cover, and a camera is arranged outside the transparent window; a heating sleeve is arranged at the inner bottom of the tank body.

[0011] Optionally, the storage tank unit includes a storage tank, which is connected to the main treatment tank and the acid cleaning and neutralization unit, a tank spray ball is arranged in the storage tank, a discharge pipeline is arranged at the bottom of the storage tank, and a fourteenth solenoid valve, a first main pump and a fifteenth solenoid valve are arranged on the discharge pipeline in sequence; the first main pump and the fifteenth solenoid valve are connected to one end of a discharge circuit, a sixteenth solenoid valve is arranged on the discharge circuit, and the other end of the discharge circuit is connected to the inside of the storage tank.

[0012] Optionally, the acid cleaning and neutralization unit includes an acid tank, on which is provided a first manual ball valve, a first pneumatic diaphragm pump, a second manual ball valve and an acid flow sensor which are sequentially connected through pipelines, and the outlet end of the acid flow sensor is respectively connected to the main processing tank and the dryer unit.

[0013] Optionally, the alkali solution preparation and filling unit includes an alkali solution tank, on which is provided a third manual ball valve, a second pneumatic diaphragm pump, a fourth manual ball valve, a first check valve, an alkali solution flow sensor, a first pneumatic ball valve, a second check valve and a second pneumatic ball valve which are sequentially connected through pipelines; the outlet end of the second pneumatic ball valve is connected to the main processing tank, and a first branch connected to the dryer unit is provided between the alkali solution flow sensor and the first pneumatic ball valve.

[0014] Optionally, the first check valve is connected to the alkali liquid flow sensor through one end of a first solenoid valve, and the other end of the first solenoid valve is connected to the alkali liquid tank.

[0015] Optionally, the compressed air unit includes a first pressure reducing valve, a fifth manual ball valve, a third pneumatic ball valve, a third check valve and a fourth pneumatic ball valve which are sequentially connected through pipelines, and an outlet end of the fourth pneumatic ball valve is connected to the main processing tank.

[0016] Optionally, the temperature control unit includes a sixth manual ball valve, a first Y-type filter, a first steam regulating valve and a fifth pneumatic ball valve which are sequentially arranged between the high-temperature steam unit and the main processing tank;

[0017] A second branch is provided between the first Y-type filter and the first steam regulating valve, one end of the second branch is connected between the first Y-type filter and the first steam regulating valve, and the other end is connected to the first interface of the first plate heat exchanger; the second branch includes a first steam solenoid valve, a first pressure sensor and a second steam regulating valve arranged in sequence;

[0018] A first gate valve, a second Y-type filter, a first steam trap, a fourth check valve and a seventh manual ball valve are sequentially arranged between the second interface of the first plate heat exchanger and the steam condensation recovery unit;

[0019] The first interface of the first plate heat exchanger and the second interface of the first plate heat exchanger are connected inside the first plate heat exchanger;

[0020] A fifth check valve and a fourth temperature sensor are sequentially arranged between the third interface of the first plate heat exchanger and the main processing tank;

[0021] The fourth interface of the first plate heat exchanger is connected in sequence to the seventh pneumatic ball valve, the third temperature sensor, the first thermal oil pump, the third Y-type filter, the thermal oil buffer pipe and the thermal oil buffer tank, and the thermal oil buffer pipe is provided with an interface connected to the main processing tank;

[0022] The thermal oil buffer tank is provided with a first safety valve, a liquid level sensor and a third pressure sensor;

[0023] The seventh pneumatic ball valve and the third temperature sensor are connected to the first interface of the second plate heat exchanger via an eighth pneumatic ball valve;

[0024] The fifth check valve and the fourth temperature sensor are connected to the second interface of the second plate heat exchanger via a sixth check valve;

[0025] The first interface of the second plate heat exchanger and the second interface of the second plate heat exchanger are connected inside the second plate heat exchanger;

[0026] A second temperature sensor and a first flow switch are sequentially arranged between the third interface of the second plate heat exchanger and the cooling water recovery unit;

[0027] A first temperature sensor, a second pressure sensor and a sixth pneumatic ball valve are sequentially arranged between the fourth interface of the second plate heat exchanger and the cooling water unit;

[0028] The third interface of the second plate heat exchanger and the fourth interface of the second plate heat exchanger are communicated with each other inside the second plate heat exchanger.

[0029] Optionally, the stirring drive device includes a motor, which is arranged outside the main processing tank, and the power output shaft of the motor is connected to the drive shaft, and a mechanical dynamic sealing mechanism is arranged between the power output shaft of the motor and the outer wall of the main processing tank; the mechanical dynamic sealing mechanism includes a through-plate mechanical dynamic seal and a lubricating oil storage tank arranged on the power output shaft of the motor; the through-plate mechanical dynamic seal and the lubricating oil storage tank are connected by a pipeline, and an eleventh manual ball valve is arranged at the bottom of the lubricating oil storage tank; a fourth pressure sensor, an eighth manual ball valve, a second safety valve, a ninth manual ball valve, a seventh check valve, a first pressure reducing valve and a tenth manual ball valve are arranged between the lubricating oil storage tank and the compressed air unit.

[0030] Optionally, the dryer unit comprises a drying tank, the outside of which is provided with a steam heating jacket; a stirring motor is provided on the top of the drying tank, a power output shaft of the stirring motor passes through the drying tank cover, and a stirring ring is provided at the tail end of the power output shaft of the stirring motor;

[0031] A spray ball is also provided in the drying tank, and a second electromagnetic valve is provided between the spray ball and the tap water unit;

[0032] A third solenoid valve is provided between the spray ball and the acid cleaning and neutralization unit;

[0033] A fourth solenoid valve is provided between the drying tank cover and the alkali solution preparation and filling unit;

[0034] The drying tank cover is in communication with the steam condensation unit;

[0035] A seventh solenoid valve and a second pressure reducing valve are provided between the drying tank cover and the compressed air unit;

[0036] The seventh solenoid valve and the second pressure reducing valve are connected to the steam heating jacket via an eighth solenoid valve;

[0037] A sixth solenoid valve is provided between the steam heating jacket and the cooling water recovery unit;

[0038] A fourth safety valve, a sixth pressure sensor, a third steam regulating valve, a fifth solenoid valve, a fourth Y-type filter and a twelfth manual ball valve are arranged between the steam heating jacket and the high-temperature steam unit;

[0039] A drying tank bottom valve is provided at the bottom of the drying tank;

[0040] A ninth solenoid valve is provided between the bottom of the steam heating jacket and the cooling water recovery unit;

[0041] A tenth solenoid valve, a fifth Y-type filter, a second steam trap, an eighth check valve and a second gate valve are arranged between the bottom of the steam heating jacket and the steam condensate unit;

[0042] an eleventh solenoid valve between the bottom of the steam heating jacket and the cooling water unit;

[0043] The drying tank is provided with a material inlet connected to the main processing tank;

[0044] The drying tank is provided with a fifth pressure sensor and a fifth temperature sensor.

[0045] Optionally, the steam condensing unit comprises a condensing tank, a heat-insulating layer is arranged outside the condensing tank, and a flow balancing plate is arranged at an upper part of the condensing tank;

[0046] An eleventh pneumatic ball valve is provided in the upper part of the condensing tank between the upper part of the flow equalizing plate and the public drainage pipe;

[0047] The upper inner part of the condensing tank is located below the flow equalizing plate and is connected to the inlet of a water ring pump, and the outlet of the water ring pump is connected to the exhaust port; a thirteenth solenoid valve is provided between the outlet of the water ring pump and the cooling water unit;

[0048] A steam condenser is arranged in the middle of the condensing tank; a sixth Y-type filter, a twelfth manual ball valve, a first regulating valve and a ninth pneumatic ball valve are arranged between the first interface of the steam condenser and the cooling water unit;

[0049] A twelfth solenoid valve is provided between the second interface of the steam condenser and the dryer unit;

[0050] The second interface of the steam condenser is in communication with the main processing tank;

[0051] The lower part of the condensing tank is provided with an ultra-high liquid level switch, a high liquid level switch, a low liquid level switch and an ultra-low liquid level switch in sequence from top to bottom;

[0052] A fifth temperature sensor is provided at the lower part of the condensing tank;

[0053] The lower part of the condensing tank is connected to the upper part of the condensing tank through an external branch, and the external branch includes a fourteenth manual ball valve, a filter, a circulation pump, a fifteenth manual ball valve, a heat exchanger and a sixth temperature sensor which are arranged in sequence from bottom to top;

[0054] The fourteenth manual ball valve and the condensing tank are connected to one end of the thirteenth manual ball valve;

[0055] A first flow balancing valve, a seventh temperature sensor, a tenth pneumatic ball valve, a seventh Y-type filter and a thirty-third manual ball valve are provided between the first interface of the heat exchanger and the cooling water unit;

[0056] An eighth temperature sensor and a sixteenth manual ball valve are arranged between the first interface of the heat exchanger and the cooling water recovery unit.

[0057] Optionally, the exhaust gas treatment unit includes a normal exhaust part and an emergency exhaust part which are arranged on the main treatment tank; the normal exhaust part includes a first exhaust gas treatment unit, and the emergency exhaust part includes an exhaust buffer tank and a second exhaust gas treatment unit.

[0058] Optionally, the first exhaust treatment unit includes a first pneumatic ball valve, a seventeenth manual ball valve, a first-level high-efficiency filter, a first-level high-efficiency filter, an eighteenth manual ball valve and an activated carbon filter which are connected in sequence; the inlet of the first pneumatic ball valve is connected to the main treatment tank, and the outlet of the activated carbon filter is used for exhaust; the lower parts of the first-level high-efficiency filter and the first-level high-efficiency filter are respectively provided with a twenty-second manual ball valve and a twenty-first manual ball valve, a drain hose is provided on the top of the first activated carbon filter, and the outlet ends of the twenty-second manual ball valve and the twenty-first manual ball valve are respectively provided with a drain hose, and the drain hose is connected to a first water receiving tray.

[0059] Optionally, the first pneumatic ball valve and the seventeenth manual ball valve are connected to one end of a first branch, and a twelfth pneumatic ball valve is provided at the other end of the first branch.

[0060] Optionally, a twenty-first manual ball valve and a nineteenth manual ball valve are respectively provided on the upper parts of the first primary high efficiency filter and the first secondary high efficiency filter.

[0061] Optionally, the exhaust buffer tank is provided with an air intake pipe, one end of which is connected to the main treatment tank, and the other end is connected to the exhaust buffer tank. A bursting disc, a pipeline parallel safety valve and a twenty-third manual ball valve are sequentially provided on the air intake pipe, a thirty-first manual ball valve is provided at the bottom of the exhaust buffer tank, and the exhaust buffer tank is connected to the second exhaust treatment unit.

[0062] Optionally, the second exhaust treatment unit includes a twenty-ninth manual ball valve, a second first-level high-efficiency filter, a second second-level high-efficiency filter, a twenty-fourth manual ball valve and a second activated carbon filter which are connected in sequence; the inlet of the twenty-ninth manual ball valve is connected to the exhaust buffer tank, and the outlet of the second activated carbon filter is used for exhaust; the lower parts of the second first-level high-efficiency filter and the second second-level high-efficiency filter are respectively provided with a twenty-eighth manual ball valve and a twenty-sixth manual ball valve, a drain hose is provided on the top of the second activated carbon filter, and the outlet ends of the twenty-eighth manual ball valve and the twenty-sixth manual ball valve are respectively provided with a drain hose, and the drain hose is connected to a second water receiving tray.

[0063] Optionally, a twenty-seventh manual ball valve and a twenty-fifth manual ball valve are respectively provided on the upper parts of the second primary high efficiency filter and the second secondary high efficiency filter.

[0064] Optionally, the pipeline parallel safety valve and the twenty-third manual ball valve are connected to one end of a second branch, and a third pneumatic ball valve is provided at the other end of the second branch.

[0065] Optionally, the exhaust buffer tank is provided with an exhaust high liquid level switch and an exhaust ultra-high liquid level switch.

[0066] The present invention also discloses a sealing device for a high-temperature and high-pressure treatment tank passing through a floor, comprising a floor embedded part and a sealing plate; a mounting hole is preset on the floor, the floor embedded part is arranged on the side wall of the mounting hole, and the sealing plate is arranged between the floor embedded part and the outer wall of the treatment tank.

[0067] Optionally, the floor slab embedded part includes a frame and a plurality of tie rods, the frame is arranged on the side wall of the mounting hole, and the plurality of tie rods are arranged on a side of the frame facing the floor slab and extend into the floor slab.

[0068] Optionally, the frame is a rectangular frame formed by splicing and welding C-shaped steels, and the opening side of the C-shaped steels faces the floor slab.

[0069] Optionally, one end of the tie rod is welded to the frame, and the other end is provided with a hook.

[0070] Optionally, the sealing plate includes an upper sealing plate and a lower sealing plate, the upper sealing plate is arranged at the upper part of the floor slab embedded part, and the lower sealing plate is arranged at the lower part of the floor slab embedded part.

[0071] Optionally, the upper sealing plate and the lower sealing plate are both connected to the floor embedded parts and the processing tank by welding.

[0072] Optionally, a heat-insulating layer is disposed outside the processing tank, an expansion joint is disposed outside the heat-insulating layer, and the upper sealing plate and the lower sealing plate are both welded to the outer wall of the expansion joint.

[0073] Optionally, an electrical conduit is provided through the sealing plate.

[0074] Optionally, a gas or water pipeline is provided through the sealing plate.

[0075] Compared with the prior art, the present invention has achieved the following technical effects:

[0076] The animal carcass sterilization and digestion treatment equipment with storage tanks in the present invention can not only sterilize animal carcasses infected with pathogenic microorganisms, but also treat the final product as muddy waste residue, which is greatly reduced in weight and volume compared to the treated animal carcasses. The present invention is provided with relatively independent storage tank units and dryer units. After the treatment process in the main treatment tank is completed, the user chooses to discharge the product to the storage tank unit or the dryer unit, and the main treatment tank can start the next treatment process, that is, the treatment process in the storage tank unit or the dryer of this batch can be carried out simultaneously with the sterilization and digestion process of the next batch, which greatly improves the treatment efficiency. When the treated product in the main treatment tank is discharged to the storage tank unit, it can be neutralized and other treatments can be carried out, and it can be temporarily stored and wait for the downstream factory sewage treatment system to meet the conditions before being discharged. This method is wet discharge; when the treated product in the main treatment tank is discharged to the dryer unit, it can be dehydrated and dried to form muddy waste and discharged. This method is dry discharge. That is, the animal carcass sterilization and digestion treatment equipment with storage tanks can achieve the sterilization treatment of animal carcasses infected with pathogenic microorganisms, support both wet and dry discharge methods, and is more flexible to use. The heating and cooling of the main treatment tank uses circulating heat transfer oil as the heat medium, which has the advantages of short temperature adjustment time, uniform temperature of the main treatment tank, and high safety. The through-floor biological seal adopts the main treatment tank shell and the embedded full-year welding method to seal, supplemented by expansion joints to buffer thermal expansion and contraction deformation, to ensure long-term reliability of the seal, and set up water, electricity, and gas sealing transfer on the sealing steel plate. The treatment tank is set up with normal exhaust and emergency exhaust, and both consider the biological safety and odor removal of the exhaust. BRIEF DESCRIPTION OF THE DRAWINGS

[0077] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0078] Figure 1 It is a structural schematic diagram of the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0079] Figure 2 It is a structural schematic diagram of an acid cleaning and neutralization unit in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0080] Figure 3 It is a structural schematic diagram of an alkali solution preparation and filling unit in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0081] Figure 4 It is a schematic structural diagram of a compressed air unit in the animal carcass sterilization and digestion processing equipment with a storage tank of the present invention;

[0082] Figure 5 It is a schematic structural diagram of a temperature control unit in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0083] Figure 6 It is a schematic structural diagram of a stirring driving device in the animal carcass sterilization and digestion processing equipment with a storage tank of the present invention;

[0084] Figure 7 It is a schematic diagram of the structure of a storage tank in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0085] Figure 8 It is a structural schematic diagram of a dryer unit in the animal carcass sterilization and digestion processing equipment with a storage tank of the present invention;

[0086] Fig. 9 It is a structural schematic diagram of a steam condensation unit in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0087] Fig.10 It is a structural schematic diagram of an exhaust gas treatment unit in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0088] Fig.11 This is a work flow chart of the animal carcass sterilization and digestion processing equipment with a storage tank of the present invention;

[0089] Fig.12 It is a schematic structural diagram of a tap water unit in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0090] Fig.13 It is a schematic structural diagram of a compressed air unit in the animal carcass sterilization and digestion processing equipment with a storage tank of the present invention;

[0091] Fig.14 It is a structural schematic diagram of a high-temperature steam unit in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0092] Fig.15 It is a structural schematic diagram of a steam condensation water unit in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0093] Fig.16 It is a schematic structural diagram of a cooling water unit in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0094] Fig.17 It is a structural schematic diagram of a cooling water recovery unit in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention;

[0095] Fig.18It is a schematic structural diagram of a floor-penetrating sealing device for a high-temperature and high-pressure treatment tank in an animal carcass sterilization and digestion treatment device with a storage tank according to the present invention;

[0096] Fig.19 It is a schematic diagram of the structure of the usage state of the high-temperature and high-pressure treatment tank through-floor sealing device in the animal carcass sterilization and digestion treatment equipment with a storage tank of the present invention.

[0097] Description of reference numerals: 1. floor slab; 2. floor-penetrating sealing device;

[0098] 100, acid cleaning and neutralization unit; 200, alkali solution preparation and filling unit; 300, compressed air unit; 400, temperature control unit; 500, stirring drive device; 600, dryer unit; 700, steam condensation unit; 800, exhaust treatment unit; A00, storage tank unit;

[0099] 101, acid liquid tank; 102, first manual ball valve; 103, acid liquid solenoid valve; 104, first pneumatic diaphragm pump; 105, second manual ball valve; 106, acid liquid flow sensor;

[0100] 111, the ninth check valve; 112, the thirty-second manual ball valve; 113, the ninth Y-type filter; 114, the fifteenth pneumatic ball valve; 115, the ninth check valve; 116, the sixteenth pneumatic ball valve; 117, the spray ball;

[0101] 201, alkali liquid tank; 202, alkali water solenoid valve; 203, alkali liquid solenoid valve; 204, second pneumatic diaphragm pump; 205, third manual ball valve; 206, fourth manual ball valve; 207, first check valve; 208, first solenoid valve; 209, alkali liquid flow sensor; 210, first pneumatic ball valve; 211, second check valve; 212, second pneumatic ball valve;

[0102] 291, lye;

[0103] 301, first pressure reducing valve; 302, fifth manual ball valve; 303, third pneumatic ball valve; 304, third check valve; 305, fourth pneumatic ball valve;

[0104] 401, the sixth manual ball valve; 402, the first Y-type filter; 403, the first steam regulating valve; 404, the fifth pneumatic ball valve; 405, the first steam solenoid valve; 406, the first pressure sensor; 407, the second steam regulating valve; 408, the first plate heat exchanger; 409, the first gate valve; 410, the second Y-type filter; 411, the first steam trap; 412, the fourth check valve; 413, the seventh manual ball valve; 414, the sixth pneumatic ball valve; 415, the second pressure sensor; 416, the first temperature sensor 417, second plate heat exchanger; 418, second temperature sensor; 419, first flow switch; 420, thermal oil buffer tube; 421, third Y-type filter; 422, first thermal oil pump; 423, third temperature sensor; 424, seventh pneumatic ball valve; 425, fifth check valve; 426, fourth temperature sensor; 428, eighth pneumatic ball valve; 429, sixth check valve; 430, thermal oil buffer tank; 431, third pressure sensor; 432, liquid level sensor; 433, first safety valve;

[0105] 501, the tenth manual ball valve; 502, the first pressure reducing valve; 503, the seventh check valve; 504, the ninth manual ball valve; 505, the second safety valve; 506, the eighth manual ball valve; 507, the fourth pressure sensor; 508, the lubricating oil storage tank; 509, the eleventh manual ball valve; 510, the motor; 511, the through-plate mechanical dynamic seal; 512, the speed detection sensor;

[0106] 601, drying tank; 602, steam heating jacket; 603, drying tank cover; 604, stirring motor; 605, stirring ring; 606, spray ball; 607, material inlet; 608, fifth pressure sensor; 609, fifth temperature sensor; 610, drying tank bottom valve; 611, second solenoid valve; 612, third solenoid valve; 613, fourth solenoid valve; 614, twelfth manual ball valve; 615, fourth Y-type filter; 616, fifth solenoid valve; 617, third steam regulating valve; 618, sixth pressure sensor; 619, the fourth safety valve; 620, the tenth solenoid valve; 621, the fifth Y-type filter; 622, the second steam trap; 623, the eighth check valve; 624, the second gate valve; 625, the eleventh solenoid valve; 626, the second pressure reducing valve; 627, the eighth solenoid valve; 628, the sixth solenoid valve; 629, the seventh solenoid valve; 630, the ninth solenoid valve; 631, the pillar; 632, the weighing sensor; 635, the first multiplexing interface; 636, the second multiplexing interface; 690, the delivery pipeline; 691, the first steam exhaust pipeline;

[0107] 701, 12th solenoid valve; 702, 12th manual ball valve; 703, 6th Y-type filter; 704, steam condenser; 705, condensation tank; 706, flow equalizing plate; 707, insulation layer; 708, ultra-high liquid level switch; 709, high liquid level switch; 710, low liquid level switch; 711, ultra-low liquid level switch; 712, fifth temperature sensor; 713, 13th manual ball valve; 714, 14th manual ball valve; 715, filter; 716, circulation pump; 71 7. The fifteenth manual ball valve; 718. Heat exchanger; 719. The thirty-third manual ball valve; 720. The seventh Y-type filter; 721. The tenth pneumatic ball valve; 722. The seventh temperature sensor; 723. The first flow balance valve; 724. The eighth temperature sensor; 725. The sixteenth manual ball valve; 726. The sixth temperature sensor; 727. The eleventh pneumatic ball valve; 728. The ninth pneumatic ball valve; 729. The first regulating valve; 730. The thirteenth solenoid valve; 731. The water ring pump;

[0108] 781, the fourteenth pneumatic ball valve; 782, the second regulating valve; 791, the second steam discharge pipe;

[0109] 801, first pneumatic ball valve; 802, bursting disc; 803, pipeline parallel safety valve;

[0110] 810, the 12th pneumatic ball valve; 811, the 17th manual ball valve; 812, the first level high efficiency filter; 813, the first level two high efficiency filter; 814, the 18th manual ball valve; 815, the first activated carbon filter; 816, the 22nd manual ball valve; 817, the first drainage hose; 818, the 21st manual ball valve; 819, the 20th manual ball valve; 820, the second drainage hose; 821, the 19th manual ball valve; 822, the third drainage hose;

[0111] 830, third pneumatic ball valve; 831, twenty-third manual ball valve; 832, exhaust buffer tank; 833, exhaust high liquid level switch; 834, exhaust super-high liquid level switch; 836, thirty-first manual ball valve; 837, thirtieth manual ball valve; 838, twenty-ninth manual ball valve; 839, second primary high efficiency filter; 840, second secondary high efficiency filter; 841, twenty-fourth manual ball valve; 842, second activated carbon filter; 843, twenty-eighth manual ball valve; 844, twenty-seventh manual ball valve; 845, twenty-sixth manual ball valve; 846, fourth drainage hose; 847, twenty-fifth manual ball valve; 848, fifth drainage hose; 849, first water receiving tray; 850, second water receiving tray;

[0112] 891, normal exhaust interface; 892, emergency exhaust interface; 893, first exhaust port; 894, second exhaust port; 895, second drain port; 896, first drain port;

[0113] 901, tank cover; 902, hydraulic drive mechanism; 903, transparent window; 904, camera; 905, main processing tank; 906, insulation layer; 907, upper expansion joint; 908, lower expansion joint; 909, heating jacket; 910, agitator; 911, rear axle; 912, drive shaft; 913, main bottom valve; 914, ninth temperature sensor; 915, seventh pressure sensor; 916, main liquid level switch; 917, seventeenth solenoid valve; 918, eighteenth solenoid valve;

[0114] U10, tap water unit; U20, compressed air unit; U30, high temperature steam unit; U40, steam condensate water recovery unit; U50, cooling water unit; U60, cooling water recovery unit;

[0115] 10. Embedded parts of floor slab; 11. Floor slab; 12. Tie bars; 13. Frame; 14. Upper sealing steel plate; 15. Lower sealing steel plate; 16. Electrical pipeline; 17. Gas or water pipeline;

[0116] A01, storage tank; A02, the 19th solenoid valve; A03, storage tank acid spray ball; A04, storage tank spray ball; A05, pH sensor; A06, storage tank liquid level sensor; A07, the 14th solenoid valve; A08, the first main pump; A09, the standby pump; A10, the 16th solenoid valve; A11, the 15th solenoid valve; A12, storage tank acid inlet; A13, material inlet; A14, storage tank exhaust port; A15, tap water inlet; A16, material outlet; A91, the third exhaust port. DETAILED DESCRIPTION

[0117] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0118] Embodiment 1:

[0119] like Figure 1As shown, this embodiment provides an animal carcass sterilization and digestion treatment equipment with a storage tank, including a main treatment tank 905, an acid cleaning and neutralization unit 100, an alkali solution preparation and filling unit 200, a compressed air unit 300, a temperature control unit 400, a dryer unit 600, a steam condensation unit 700 and an exhaust treatment unit 800; the acid cleaning and neutralization unit 100 is connected to the top of the main treatment tank 905, the alkali solution preparation and filling unit 200, the compressed air unit 300 and the temperature control unit 400 are all connected to the middle and lower part of the main treatment tank 905, the dryer unit 600 is connected to the bottom of the main treatment tank 905, and the steam condensation unit 700 and the exhaust treatment unit 800 are connected to the upper part of the main treatment tank 905;

[0120] An agitator 910 is disposed in the lower part of the main processing tank 905 . One end of the agitator 910 is connected to the main processing tank 905 via a rear shaft 911 , and the other end is connected to a stirring driving device 500 outside the main processing tank 905 via a driving shaft 912 .

[0121] The storage tank unit includes a storage tank A00, which is connected to the main treatment tank 905 and the acid cleaning and neutralization unit 100. A tank spray ball A04 is arranged in the storage tank A00, and a discharge pipeline is arranged at the bottom of the storage tank A01. The fourteenth solenoid valve A07, the first main pump A08 and the fifteenth solenoid valve A11 are arranged on the discharge pipeline in sequence; the first main pump A08 and the fifteenth solenoid valve A11 are connected to one end of a discharge circuit, and the discharge circuit is provided with a sixteenth solenoid valve A10, and the other end of the discharge circuit is connected to the inside of the storage tank A01.

[0122] In a further embodiment, a backup pump A09 is provided in parallel with the first main pump A08. A third exhaust port A91 is provided on the storage tank A01. A pH sensor A05 and a tank liquid level sensor A06 are provided on the storage tank A01.

[0123] The storage tank A01 is connected to the main processing tank 905 through the material inlet A16.

[0124] If the main treatment tank 905 discharges to the storage tank A01, the process in the storage tank A01 includes: pH neutralization and circulation stirring. The circulation stirring is to draw out from the storage tank A01 by the first main pump A08 and inject it back into the storage tank A01 to stir the flow, slowing down the speed of the waste agglomeration and hardening in the storage tank A01. It can be discharged by the user's control command. The storage tank A01 is equipped with tap water flushing, acid access pipeline, pH sensor A05, liquid level sensor A06, etc. The storage tank A01 can play a temporary storage role. When the subsequent sewage treatment system A91 is not available, the treated waste of this system will be temporarily stored for a period of time.

[0125] The storage tank unit A00 realizes pH neutralization and temporary storage of the product after treatment in the main treatment tank body 905. The product after treatment in the tank body 905 is sent to the storage tank A01 through the material inlet A13 via the conveying pipeline A90; the acid liquid 193 is sprayed into the storage tank A01 through the storage tank acid liquid inlet A12 and the storage tank acid liquid spray ball A03; the tap water U14 is connected to the storage tank spray ball A04 from the tap water inlet A15 through the nineteenth solenoid valve A02 and sprayed into the storage tank A01; when the pressure of the storage tank A01 is higher than the atmospheric pressure, it is connected to the outdoor exhaust port A92 through the storage tank exhaust port A14 and discharged to the outdoors; the storage tank A01 is equipped with a pH sensor A05 to detect the material in the storage tank pH value, a storage tank level sensor A06 is set to detect whether there is material stored in the storage tank A01; in addition to being connected to the conveying pipeline A90, the material inlet A13 is also connected to the sixteenth solenoid valve A10 for material circulation and stirring; the material in the storage tank A01 is divided into two paths after passing through the material outlet A16, the fourteenth solenoid valve A07, the first main pump A08 or the standby pump A09 connected in parallel therewith, one of which is connected to the factory sewage treatment system A91 through the fifteenth solenoid valve A11, and the other returns to the material inlet A13 through the sixteenth solenoid valve A10.

[0126] During pH neutralization, the acid solution 193 is sprayed in by the spray ball A03, the fourteenth solenoid valve A07 and the sixteenth solenoid valve A10 are opened, the fifteenth solenoid valve A11 is closed, and the first main pump A08 or the standby pump A09 is operated to circulate the material in the storage tank A01 to achieve stirring and promote uniform neutralization. When discharging the material, the fourteenth solenoid valve A07 and the fifteenth solenoid valve A11 are opened, the sixteenth solenoid valve A10 is closed, and the first main pump A08 or the standby pump A09 is operated to discharge the material in the storage tank A01 to the third exhaust port A91. After the material is discharged, the nineteenth solenoid valve A02 is opened, and the tank spray ball A04 sprays tap water to clean the storage tank A01. After cleaning, the cleaning residue is discharged like discharging the material.

[0127] The tap water unit U10 is divided into two routes. One route is divided into two routes U11 and U12 after passing through the water flow sensor U101. U11 is supplied to the tank cleaning, and U12 is supplied to the alkali solution preparation and filling unit 200. The other route U13 is supplied to the dryer unit 600, and U14 is supplied to the storage tank A00. U14 is connected to the storage tank spray ball A04.

[0128] The compressed air unit U20 is divided into two routes. One route is divided into two routes U21 and U22 after passing through a manual ball valve U201, a filter U202, and a pressure reducing valve U203. U21 is connected to the acid cleaning and neutralization unit 100, and U22 is connected to the alkali solution preparation and filling unit; the other route is divided into three routes U23, U24 and U25 after passing through a manual ball valve U204 and a filter U205. U23 is connected to the compressed air unit of the main processing tank, U24 is connected to the dryer unit, and U25 is connected to the stirring drive device 500.

[0129] The high temperature steam unit U30 is divided into two routes U31 and U32, U31 is connected to the main processing tank temperature control unit, and U32 is connected to the dryer unit.

[0130] Steam condensate recovery U40 is collected by two routes U41 and U42. U41 is connected to the main treatment tank temperature control unit, and U42 is connected to the dryer unit.

[0131] The cooling water unit U50 is divided into five routes U51, U52, U53, U54 and U55, U51 is connected to the main processing tank temperature control unit, U52 is connected to the dryer unit, and U53, U54 and U55 are connected to the steam condensation unit 700.

[0132] Cooling water recovery is collected by three routes: U61, U62 and U63. U61 is connected to the main processing tank temperature control unit, U62 is connected to the dryer unit, and U63 is connected to the steam condensation unit 700.

[0133] The main processing tank 905 is a pressure vessel, including a spherical tank cover 901 and a tank body, both of which are made of stainless steel; the spherical tank cover 901 is arranged on the top of the tank body; a transparent window 903 is arranged on the spherical tank cover 901, and a camera 904 is arranged outside the transparent window 903 for observing the operation of the tank body; a heating jacket 909 is arranged at the bottom of the tank body. The tank cover 901 is opened and closed by a hydraulic drive mechanism 902.

[0134] A heating sleeve 909 is provided on the outside of the bottom of the tank body, and an insulation layer 707 is provided on the outside; a main bottom valve 913 is provided at the bottom of the tank body for discharging the treated product to the dryer unit 600. A ninth temperature sensor 914, a seventh pressure sensor 915, and a main liquid level switch 916 are provided for monitoring the temperature, pressure, and liquid level in the tank body, respectively. The main treatment tank 905 is installed across floors and needs to pass through the floor 1; a through-floor sealing device 2 is used to achieve gas sealing between the main treatment tank 905 and the floor 1; the through-floor sealing device 2 is fully welded to the outer shell of the insulation layer 707; on the outer shell of the insulation layer 707, an upper expansion joint 907 and a lower expansion joint 908 are provided at the height positions of the upper part of the floor 1 and the lower part of the floor 1, respectively, to buffer the thermal expansion and contraction deformation of the outer shell of the insulation layer 707.

[0135] The main bottom valve 913 is communicated with the dryer unit 600 and the storage tank unit A00 through the seventeenth solenoid valve 917 and the eighteenth solenoid valve 918, respectively.

[0136] The acid cleaning and neutralization unit 100 includes an acid tank 101, on which a first manual ball valve 102, a first pneumatic diaphragm pump 104, a second manual ball valve 105 and an acid flow sensor 106 are provided, which are connected in sequence through pipelines. The outlet end of the acid flow sensor 106 is respectively connected to the main processing tank 905 and the dryer unit 600.

[0137] A spray ball 117 is provided at the top of the tank cover 901 to spray tap water or acid solution into the tank body; the tap water U11 flows into the spray ball 117 after passing through the 32nd manual ball valve 112, the 9th Y-type filter 113, the 15th pneumatic ball valve 114, the 9th check valve 111, and the 16th pneumatic ball valve 116;

[0138] In the acid cleaning and neutralization unit 100, the acid in the acid tank 101 is divided into two paths 191 and 192 after passing through the first manual ball valve 102, the first pneumatic diaphragm pump 104, the second manual ball valve 105, and the acid flow sensor 106 under the action of the first pneumatic diaphragm pump 104, wherein the acid 191 is injected into the spray ball 117 after passing through the ninth check valve 111 and the sixteenth pneumatic ball valve 116; the acid 192 is connected to the dryer unit 600; the acid 193 is connected to the storage tank A01; the compressed air source of the first pneumatic diaphragm pump 104 is controlled and supplied by U21 through the acid solenoid valve 103.

[0139] When the acid solenoid valve 103 is opened, the fifteenth pneumatic ball valve 114 is closed, and the sixteenth pneumatic ball valve 116 is opened, the spray ball 117 sprays acid; when the acid solenoid valve 103 is closed, the fifteenth pneumatic ball valve 114 is opened, and the sixteenth pneumatic ball valve 116 is opened, the spray ball 117 sprays tap water.

[0140] The alkali solution preparation and filling unit 200 includes an alkali solution tank 201, on which a third manual ball valve 205, a second pneumatic diaphragm pump 204, a fourth manual ball valve 206, a first check valve 207, an alkali solution flow sensor 209, a first pneumatic ball valve 210, a second check valve 211 and a second pneumatic ball valve 212 are provided, which are sequentially connected through pipelines; the outlet end of the second pneumatic ball valve 212 is connected to the main processing tank 905, and a first branch connected to the dryer unit 600 is provided between the alkali solution flow sensor 209 and the first pneumatic ball valve 210.

[0141] The first check valve 207 and the alkali liquid flow sensor 209 are communicated with one end of the first electromagnetic valve 208 , and the other end of the first electromagnetic valve 208 is communicated with the alkali liquid tank 201 .

[0142] The alkali solution preparation and filling unit 200 realizes the preparation and filling of alkali solution. The tap water U12 is controlled by the alkali water solenoid valve 202 to enter the alkali solution tank 201; the compressed air source of the second pneumatic diaphragm pump 204 is controlled by U22 and supplied through the alkali solution solenoid valve 203. When preparing alkali solution, the first solenoid valve 208 is opened, and the first pneumatic ball valve 210 is closed. Under the action of the second pneumatic diaphragm pump 204, the alkali solution in the alkali solution tank 201 passes through the third manual ball valve 205, the second pneumatic diaphragm pump 204, the fourth manual ball valve 206, the first check valve 207, and the first solenoid valve 208 to return to the alkali solution tank 201, so that the alkali solution is evenly mixed. When adding alkali solution, the first electromagnetic valve 208 is closed, the first pneumatic ball valve 210 is opened, and the alkali solution in the alkali solution tank 201 is divided into two paths after passing through the third manual ball valve 205, the second pneumatic diaphragm pump 204, the fourth manual ball valve 206, the first check valve 207, and the alkali solution flow sensor 209 under the action of the second pneumatic diaphragm pump 204. One path of alkali solution 292 is connected to the dryer unit 600, and the other path is connected to the main treatment tank 905 after passing through the first pneumatic ball valve 210, the second check valve 211, and the second pneumatic ball valve 212. Among them, the operation and stop of the second pneumatic diaphragm pump 204 are controlled by the alkali solution electromagnetic valve 203.

[0143] The compressed air unit 300 includes a first pressure reducing valve 301 , a fifth manual ball valve 302 , a third pneumatic ball valve 303 , a third check valve 304 and a fourth pneumatic ball valve 305 which are sequentially connected through pipelines, and the outlet end of the fourth pneumatic ball valve 305 is connected to the main processing tank 905 .

[0144] The compressed air unit 300 of the main processing tank 905 realizes the pressure test and discharge of the main processing tank 905. The compressed air U23 is connected to the tank body of the main processing tank 905 after passing through the first pressure reducing valve 301, the fifth manual ball valve 302, the third pneumatic ball valve 303, the third check valve 304, and the fourth pneumatic ball valve 305.

[0145] The temperature control unit 400 includes a sixth manual ball valve 401, a first Y-type filter 402, a first steam regulating valve 403 and a fifth pneumatic ball valve which are sequentially arranged between the high-temperature steam unit and the main processing tank 905;

[0146] A second branch is provided between the first Y-type filter 402 and the first steam regulating valve 403, one end of the second branch is connected between the first Y-type filter 402 and the first steam regulating valve 403, and the other end is connected to the first interface of the first plate heat exchanger 408; the second branch includes a first steam solenoid valve, a first pressure sensor and a second steam regulating valve arranged in sequence;

[0147] A first gate valve, a second Y-type filter 410, a first steam trap, a fourth check valve and a seventh manual ball valve are sequentially arranged between the second interface of the first plate heat exchanger 408 and the steam condensation recovery unit;

[0148] The first interface of the first plate heat exchanger 408 and the second interface of the first plate heat exchanger 408 are connected inside the first plate heat exchanger 408;

[0149] A fifth check valve and a fourth temperature sensor are sequentially arranged between the third interface of the first plate heat exchanger 408 and the main processing tank 905;

[0150] The fourth interface of the first plate heat exchanger 408 is connected to the seventh pneumatic ball valve, the third temperature sensor, the first thermal oil pump, the third Y-type filter 421, the thermal oil buffer pipe and the thermal oil buffer tank in sequence, and the thermal oil buffer pipe is provided with an interface connected to the main processing tank 905;

[0151] The thermal oil buffer tank is provided with a first safety valve, a liquid level sensor and a third pressure sensor;

[0152] The seventh pneumatic ball valve and the third temperature sensor are connected to the first interface of the second plate heat exchanger 417 via an eighth pneumatic ball valve;

[0153] The fifth check valve and the fourth temperature sensor are connected to the second interface of the second plate heat exchanger 417 via a sixth check valve;

[0154] The first interface of the second plate heat exchanger 417 and the second interface of the second plate heat exchanger 417 are connected inside the second plate heat exchanger 417;

[0155] A second temperature sensor and a first flow switch are sequentially arranged between the third interface of the second plate heat exchanger 417 and the cooling water recovery unit;

[0156] A first temperature sensor, a second pressure sensor and a sixth pneumatic ball valve are sequentially arranged between the fourth interface of the second plate heat exchanger 417 and the cooling water unit;

[0157] The third interface of the second plate heat exchanger 417 and the fourth interface of the second plate heat exchanger 417 are connected inside the second plate heat exchanger 417 .

[0158] The stirring driving device 500 includes a motor 510, which is arranged outside the main processing tank 905. The power output shaft of the motor 510 is connected to the driving shaft 912, and a mechanical dynamic sealing mechanism is arranged between the power output shaft of the motor 510 and the outer wall of the main processing tank 905; the mechanical dynamic sealing mechanism includes a through-plate mechanical dynamic seal 511 and a lubricating oil storage tank 508 arranged on the power output shaft of the motor 510; the through-plate mechanical dynamic seal 511 and the lubricating oil storage tank 508 are connected by a pipeline, and an eleventh manual ball valve 509 is arranged at the bottom of the lubricating oil storage tank 508; a fourth pressure sensor 507, an eighth manual ball valve 506, a second safety valve 505, a ninth manual ball valve 504, a seventh check valve 503, a first pressure reducing valve 301 and a tenth manual ball valve 501 are arranged between the lubricating oil storage tank 508 and the compressed air unit 300.

[0159] The dryer unit 600 includes a drying tank 601, and a steam heating jacket 602 is arranged outside the drying tank 601; a stirring motor 604 is arranged on the top of the drying tank 601, and the power output shaft of the stirring motor 604 passes through the drying tank cover 603, and a stirring ring 605 is arranged at the tail end of the power output shaft of the stirring motor 604;

[0160] A spray ball 117 is also provided in the drying tank 601, and a second solenoid valve 611 is provided between the spray ball 117 and the tap water unit;

[0161] A third solenoid valve 612 is provided between the spray ball 117 and the acid cleaning and neutralization unit 100;

[0162] A fourth solenoid valve 613 is provided between the drying tank cover 603 and the alkali solution preparation and filling unit 200;

[0163] The drying tank cover 603 is connected to the steam condensation unit 700;

[0164] A seventh solenoid valve 629 and a second pressure reducing valve 626 are provided between the drying tank cover 603 and the compressed air unit 300;

[0165] The seventh solenoid valve 629 and the second pressure reducing valve 626 are connected to the steam heating jacket 602 via the eighth solenoid valve 627;

[0166] A sixth solenoid valve 628 is provided between the steam heating jacket 602 and the cooling water recovery unit;

[0167] A fourth safety valve 619, a sixth pressure sensor 618, a third steam regulating valve 617, a fifth solenoid valve 616, a fourth Y-type filter 615 and a twelfth manual ball valve 614 are arranged between the steam heating jacket 602 and the high-temperature steam unit;

[0168] The bottom of the drying tank 601 is provided with a drying tank bottom valve 610;

[0169] A ninth solenoid valve 630 is provided between the bottom of the steam heating jacket 602 and the cooling water recovery unit;

[0170] A tenth solenoid valve 620, a fifth Y-type filter 621, a second steam trap 622, an eighth check valve 623 and a second gate valve 624 are arranged between the bottom of the steam heating jacket 602 and the steam condensate unit;

[0171] An eleventh solenoid valve 625 between the bottom of the steam heating jacket 602 and the cooling water unit;

[0172] The drying tank 601 is provided with a material inlet 607 connected to the main processing tank 905;

[0173] The drying tank 601 is provided with a fifth pressure sensor 608 and a fifth temperature sensor 609 .

[0174] The steam condensing unit 700 includes a condensing tank 705, a heat-insulating layer 707 is disposed outside the condensing tank 705, and a flow balancing plate 706 is disposed at the upper part of the condensing tank 705;

[0175] An eleventh pneumatic ball valve 727 is provided in the upper part of the condensing tank 705 between the upper part of the flow equalizing plate 706 and the public drainage pipe;

[0176] The upper part of the condensing tank 705 is located below the flow equalizing plate 706 and is connected to the inlet of a water ring pump 731, and the outlet of the water ring pump 731 is connected to the exhaust port; a thirteenth solenoid valve 730 is provided between the outlet of the water ring pump 731 and the cooling water unit;

[0177] A steam condenser 704 is disposed in the middle of the condensation tank 705; a sixth Y-type filter 703, a twelfth manual ball valve 614, a first regulating valve 729 and a ninth pneumatic ball valve 728 are disposed between the first interface of the steam condenser 704 and the cooling water unit;

[0178] A twelfth solenoid valve 701 is provided between the second interface of the steam condenser 704 and the dryer unit 600;

[0179] The second interface of the steam condenser 704 is connected to the main processing tank 905;

[0180] The lower part of the condensing tank 705 is provided with an ultra-high liquid level switch 708, a high liquid level switch 709, a low liquid level switch 710 and an ultra-low liquid level switch 711 in sequence from top to bottom;

[0181] A fifth temperature sensor 609 is provided at the lower part of the condensation tank 705;

[0182] The lower part of the condensation tank 705 is connected to the upper part of the condensation tank 705 through an external branch, and the external branch includes a fourteenth manual ball valve 714, a filter 715, a circulation pump 716, a fifteenth manual ball valve 717, a heat exchanger 718 and a sixth temperature sensor 726 arranged in sequence from bottom to top;

[0183] The fourteenth manual ball valve 714 and the condensation tank 705 are connected to one end of the thirteenth manual ball valve 713;

[0184] A first flow balancing valve 723, a seventh temperature sensor 722, a tenth pneumatic ball valve 721, a seventh Y-type filter 720 and a thirty-third manual ball valve 719 are provided between the first interface of the heat exchanger 718 and the cooling water unit;

[0185] An eighth temperature sensor 724 and a sixteenth manual ball valve 725 are provided between the first interface of the heat exchanger 718 and the cooling water recovery unit.

[0186] The temperature control unit 400 of the tank body of the main processing tank 905 realizes heating and cooling of the tank body.

[0187] During heating, the first steam solenoid valve is opened, the first steam regulating valve 403 is opened, the seventh pneumatic ball valve is opened, the eighth pneumatic ball valve is closed, and the sixth pneumatic ball valve is closed. The high-temperature steam U31 passes through the sixth manual ball valve 401 and the first Y-type filter 402 and is divided into two paths. One path passes through the first steam regulating valve 403 and the fifth pneumatic ball valve 404 and is injected into the tank body to directly heat the tank body and its contents; the other path passes through the first steam solenoid valve, the second steam regulating valve 407, the flow channel B of the first plate heat exchanger 408, the first gate valve 409, the second Y-type filter 410, the first steam trap 411, the fourth check valve 412, and the seventh manual ball valve 413 and then returns to the steam condensate recovery U41; a first pressure sensor 406 is arranged on the high-temperature steam pipeline to monitor the steam pipeline pressure. Under the action of the first thermal oil pump 422, the thermal oil in the heating jacket of the main treatment tank passes through the thermal oil buffer tube 420, the third Y-type filter 421, the first thermal oil pump 422, the seventh pneumatic ball valve, the flow channel A of the first plate heat exchanger 408, and the fifth check valve 425, and then returns to the heating jacket 909 of the main treatment tank 905; a third temperature sensor 423 is arranged on the pipeline after the first thermal oil pump 422 to monitor the temperature of the thermal oil before heat exchange, and a fourth temperature sensor 426 is arranged on the pipeline after the fifth check valve 425 to monitor the temperature of the thermal oil after heat exchange; the steam in the flow channel B of the first plate heat exchanger 408 heats the thermal oil in the flow channel A, thereby heating the tank body of the main treatment tank 905.

[0188] During cooling, the first steam solenoid valve is closed, the first steam regulating valve 403 is closed, the seventh pneumatic ball valve is closed, the eighth pneumatic ball valve is opened, and the sixth pneumatic ball valve is opened. The cooling water U51 passes through the sixth pneumatic ball valve and the flow channel B of the second plate heat exchanger 417 and enters the cooling water recovery U61. A second pressure sensor 415 is set on the cooling water pipeline after the sixth pneumatic ball valve to monitor the supply cooling water pressure, a first temperature sensor 416 is set to monitor the supply cooling water temperature, and a second temperature sensor 418 is set on the cooling water recovery pipeline after the second plate heat exchanger 417 to monitor the supply cooling water pressure. Measure the cooling water temperature after heat exchange, and set the first flow switch 419 to monitor the flow of cooling water; under the action of the first thermal oil pump 422, the thermal oil in the heating jacket 909 of the main treatment tank 905 passes through the thermal oil buffer tube 420, the third Y-type filter 421, the first thermal oil pump 422, the eighth pneumatic ball valve, the flow channel A of the second plate heat exchanger 417, and the sixth check valve 429 and then returns to the heating jacket 909 of the main treatment tank 905; the cooling water in the flow channel B of the second plate heat exchanger 417 cools the thermal oil in the flow channel A, and then cools the tank body of the main treatment tank 905.

[0189] The other end of the thermal oil buffer tube 420 is connected to the thermal oil buffer tank 430, which is used to replenish the thermal oil when the thermal oil circulation pipeline expands and overflow the thermal oil when it shrinks; the thermal oil buffer tank is provided with a third pressure sensor 431, a liquid level sensor 432 and a first safety valve 433.

[0190] The exhaust gas treatment unit 800 includes a normal exhaust part and an emergency exhaust part which are arranged on the main treatment tank 905; the normal exhaust part includes a first exhaust gas treatment unit, and the emergency exhaust part includes an exhaust buffer tank 832 and a second exhaust gas treatment unit.

[0191] The first exhaust treatment unit includes a first pneumatic ball valve 801, a seventeenth manual ball valve 811, a first level high efficiency filter 812, a first level two high efficiency filter 813, an eighteenth manual ball valve 814 and an activated carbon filter which are connected in sequence; the inlet of the first pneumatic ball valve 801 is connected to the main treatment tank 905, and the outlet of the activated carbon filter is used for exhaust; the lower parts of the first level high efficiency filter 812 and the first level two high efficiency filter 813 are respectively provided with a twenty-second manual ball valve 816 and a twentieth manual ball valve 819, a top of the first activated carbon filter 815 is provided with a drainage hose, and the outlet ends of the twenty-second manual ball valve 816 and the twenty-third manual ball valve 819 are respectively provided with a drainage hose, and the drainage hoses are connected to a first water receiving tray 849.

[0192] The first pneumatic ball valve 801 and the seventeenth manual ball valve 811 are connected to one end of a first branch, and the other end of the first branch is provided with a twelfth pneumatic ball valve 810. The twelfth pneumatic ball valve 810 is used to connect the disinfectant.

[0193] A twenty-first manual ball valve 818 and a nineteenth manual ball valve 821 are respectively disposed on the upper portions of the first primary high efficiency filter 812 and the first secondary high efficiency filter 813 .

[0194] During normal exhaust, the first pneumatic ball valve 801 is opened, and the gas inside the main processing tank 905 is discharged to the outside from the first exhaust port 893 through the first pneumatic ball valve 801, the seventeenth manual ball valve 811, the first primary high efficiency filter 812, the first secondary high efficiency filter 813, the eighteenth manual ball valve 814 and the first activated carbon filter 815 under the action of the internal pressure. Among them, the first primary high efficiency filter 812 and the first secondary high efficiency filter 813 are used to intercept pathogenic microorganisms, and the first activated carbon filter 815 is used to remove odor.

[0195] The twenty-second manual ball valve 816 and the twenty-first manual ball valve 818 on the first primary high efficiency filter 812 are used for in-situ leak detection of the first primary high efficiency filter 812 .

[0196] The twentieth manual ball valve 819 and the nineteenth manual ball valve 821 on the second secondary high efficiency filter 840 are used for in-situ leak detection of the first secondary high efficiency filter 813 .

[0197] The first drain hose 817 , the second drain hose 820 and the third drain hose 822 respectively guide the water from the outlet ends of the 22nd manual ball valve 816 , the 20th manual ball valve 819 and the first activated carbon filter 815 to the first water receiving tray 849 , and the water in the first water receiving tray 849 is discharged from the system through the first drain port 896 .

[0198] The exhaust buffer tank 832 is provided with an air intake pipe, one end of which is connected to the main treatment tank 905, and the other end is connected to the exhaust buffer tank 832. The air intake pipe is sequentially provided with a bursting disc 802, a pipeline parallel safety valve 803 and a twenty-third manual ball valve 831. A thirty-first manual ball valve 836 is provided at the bottom of the exhaust buffer tank 832, and the exhaust buffer tank 832 is connected to the second exhaust treatment unit.

[0199] The second exhaust treatment unit includes a twenty-ninth manual ball valve 838, a second primary high efficiency filter 839, a second secondary high efficiency filter 840, a twenty-fourth manual ball valve 841, and a second activated carbon filter 842 which are connected in sequence; the inlet of the twenty-ninth manual ball valve 838 is connected to the exhaust buffer tank 832, and the outlet of the second activated carbon filter 842 is used for exhaust; the lower parts of the second primary high efficiency filter 839 and the second secondary high efficiency filter 840 are respectively provided with a twenty-eighth manual ball valve 843 and a twenty-sixth manual ball valve 845, the top of the second activated carbon filter 842 is provided with a drainage hose, and the outlet ends of the twenty-eighth manual ball valve 843 and the twenty-sixth manual ball valve 845 are respectively provided with a drainage hose, and the drainage hose is connected to a second water receiving tray 850. Among them, the second primary high efficiency filter 839 and the second secondary high efficiency filter 840 are used to intercept pathogenic microorganisms, and the second activated carbon filter 842 is used to remove odors.

[0200] A twenty-seventh manual ball valve 844 and a twenty-fifth manual ball valve 847 are respectively provided on the upper portions of the second primary high efficiency filter 839 and the second secondary high efficiency filter 840 .

[0201] The pipeline parallel safety valve 803 and the 23rd manual ball valve 831 are connected to one end of a second branch, and the other end of the second branch is provided with a third pneumatic ball valve 830. The third pneumatic ball valve 830 is used to connect the disinfectant.

[0202] The exhaust buffer tank 832 is provided with an exhaust high liquid level switch 833 and an exhaust ultra-high liquid level switch 834 .

[0203] After the exhaust high liquid level switch 833 indicates the liquid level, the thirty-first manual ball valve 836 is manually operated to drain the exhaust buffer tank 832. When the exhaust ultra-high liquid level switch 834 alarms, the system is prohibited from starting and running. The water in the exhaust buffer tank 832 must be drained until the signal of the exhaust ultra-high liquid level switch 834 disappears before starting. It is best to start when the signal of the exhaust high liquid level switch 833 also disappears.

[0204] The pressure in the main treatment tank 905 is abnormal and higher than the bursting pressure of the bursting disc 802, and emergency exhaust is required. At this time, the high pressure in the main treatment tank 905 breaks through the bursting disc 802 and enters the exhaust buffer tank 832. The exhaust buffer tank 832 is used to prevent excessive pressure and flow from impacting and damaging the second primary high-efficiency filter 839 and the second secondary high-efficiency filter 840. After the pressure and flow are reduced by the exhaust buffer tank 832, the gas flows through the twenty-ninth manual ball valve 838, the second primary high-efficiency filter 839, the second secondary high-efficiency filter 840, the twenty-fourth manual ball valve 841, the second activated carbon filter 842, and is discharged to the outside through the second exhaust port 894.

[0205] The pipeline parallel safety valve 803 is used for abnormally high pressure processing.

[0206] The twenty-eighth manual ball valve 843 and the twenty-seventh manual ball valve 844 on the second primary high efficiency filter 839 are used for in-situ leak detection of the second primary high efficiency filter 839 .

[0207] The twenty-sixth manual ball valve 845 and the twenty-fifth manual ball valve 847 on the second secondary high efficiency filter 840 are used for in-situ leak detection of the second secondary high efficiency filter 840 .

[0208] The fourth drainage hose 846 and the fifth drainage hose 848 respectively guide the water at the outlet ends of the twenty-sixth manual ball valve 845 and the second activated carbon filter 842 to the second water receiving tray 850 , and the water in the second water receiving tray 850 is discharged from the system through the second drainage port 895 .

[0209] The 30th manual ball valve 837 is used to add disinfectant into the exhaust buffer tank 832.

[0210] The processing process of the animal carcass sterilization and digestion processing equipment with a storage tank in this embodiment includes seven stages: preparation for operation, air tightness test, filling of alkali solution, heating and temperature rise, disinfection and dissolution, post-disinfection treatment, and treatment in a storage tank or dryer.

[0211] 1. Prepare for operation. Complete the preparation of alkali solution in the alkali solution preparation and filling unit 200; load the weighed animal carcasses into the main processing tank 905. The weighing method can be selected by installing an electronic hook scale on the overhead crane, and the weight of the loaded animal carcasses is input into the control system through the human-machine interface of the equipment; close the tank cover 901 of the main processing tank 905 and lock it.

[0212] 2. Air tightness test: Perform an air tightness test on the main processing tank 905 to ensure the safety of the subsequent operation process. The third pneumatic ball valve 303 and the fourth pneumatic ball valve 305 are opened, and compressed air U23 is injected into the main processing tank 905. When the pressure value fed back by the seventh pressure sensor 915 reaches the initial value of the air tightness test set by the control system, the third pneumatic ball valve 303 and the fourth pneumatic ball valve 305 are closed, and the injection of compressed air is stopped; within the air tightness test time set by the control system, the pressure value fed back by the seventh pressure sensor 915 is continuously detected; if the pressure value decays to the air tightness test termination pressure value set by the control system within the test time, it is judged that the air tightness test has not passed, and the control system issues an alarm and returns to the preparation for operation stage; if the pressure value is still greater than the air tightness test termination pressure value set by the control system after the test time ends, it is judged that the air tightness test has passed; after the test time ends, the control system controls the opening of the first pneumatic ball valve 801, and the tank body of the main processing tank 905 is exhausted and depressurized through the normal exhaust component of the exhaust processing unit 800 until the pressure value fed back by the seventh pressure sensor 915 returns to normal pressure.

[0213] 3. Add alkali solution. The control system calculates the amount of alkali solution to be added based on the weight of the animal carcasses input during the preparation phase and the ratio set inside the control system; the first pneumatic ball valve 210 and the second pneumatic ball valve 212 are opened, and the second pneumatic diaphragm pump 204 is operated (alkali solution solenoid valve 203), and the alkali solution is added to the main treatment tank 905. The control system measures the amount of alkali solution added through the feedback value of the alkali solution flow sensor 209 until the amount of alkali solution added reaches the calculated value, then stops the second pneumatic diaphragm pump 204, and closes the first pneumatic ball valve 210 and the second pneumatic ball valve 212.

[0214] 4. Heating and temperature increase. The control system heats according to the heating program of the temperature control unit 400, including high-temperature steam 490 until it is injected into the tank body to heat the tank body and its contents, and the first plate heat exchanger 408 heats the heat transfer oil in the heating jacket and then heats the main treatment tank body. The feedback value of the ninth temperature sensor reaches the temperature increase target value set by the control system, and the fifth pneumatic ball valve 404 is closed; during this process, the control system continuously detects the pressure value fed back by the seventh pressure sensor. If it is greater than the exhaust threshold, the control system controls the opening of the first pneumatic ball valve 801, and the main treatment tank 905 tank body is exhausted and depressurized through the normal exhaust component of the exhaust treatment unit until the pressure value fed back by the seventh pressure sensor drops to a certain proportion of the exhaust threshold.

[0215] 5. Disinfection and dissolution. During this process, the control system automatically adjusts the opening of the second steam regulating valve 407 according to the feedback value of the ninth temperature sensor, and then adjusts the heating amount of the heat transfer oil in the heating jacket, and controls the temperature in the main treatment tank to be stable at the target temperature rise value; the control system controls the stirring drive device 500 to drive the stirrer 910 to stir, and the stirring process is divided into four stirring speeds according to the disinfection and dissolution time process, namely, slow trial stirring, slow speed, medium speed, and fast speed. In the initial stage, the stirring is performed intermittently at a slow trial stirring within the set time, and then the stirring is continued at a slow speed within the set time, and then the stirring is continued at a medium speed within the set time, and finally the stirring is continued at a fast speed within the set time; until the accumulated time reaches the disinfection and dissolution set time set by the control system, this stage is completed.

[0216] 6. Post-disinfection treatment. This stage includes four steps: cooling and decompression, discharge, and cleaning. In the cooling and decompression step: the control system controls the stirring drive device 500 to drive the stirrer 910 to stir at a medium speed, and cools the main treatment tank 905 according to the cooling program of the temperature control unit 400; the control system detects the pressure value fed back by the seventh pressure sensor 915. When the pressure value is less than the cooling and decompression setting value, the fourteenth pneumatic ball valve 781 opens to release the remaining pressure in the main treatment tank 905, and the steam condensation unit 700 works at the same time; when the pressure value fed back by the seventh pressure sensor 915 is less than the discharge pressure setting value, the discharge step is entered.

[0217] The user selects whether to discharge to the dryer unit 600 or the storage tank unit A00.

[0218] When the material is discharged to the dryer unit 600, the main bottom valve 913 and the seventeenth solenoid valve 917 are opened, the third pneumatic ball valve 303 and the fourth pneumatic ball valve 305 are opened, and the material in the main treatment tank 905 is discharged into the dryer unit 600 through the main bottom valve 913 under the action of the compressed air U23. The user can observe the discharge situation in the main treatment tank 905 through the camera 904, and enter the cleaning step after the discharge is completed. In the cleaning step: the acid cleaning and neutralization unit 100 works, firstly, the main treatment tank is acid-washed by the spray ball 117, and then the main treatment tank 905 is water-washed by the spray ball 117; then the discharge procedure is repeated to discharge the material produced by acid washing and water washing into the dryer unit 600; the agitator 910 stops working.

[0219] When the material is discharged to the storage tank unit A00, the main bottom valve 913 and the eighteenth solenoid valve 918 are opened, the third pneumatic ball valve 303 and the fourth pneumatic ball valve 305 are opened, and the material in the main treatment tank 905 is discharged into the storage tank unit A00 through the main bottom valve 913 under the action of the compressed air U23. The user can observe the discharge situation in the main treatment tank 905 through the camera 904, and enter the cleaning step after the discharge is completed. In the cleaning step: the acid cleaning and neutralization unit 100 works, firstly, the main treatment tank is acid-washed by the spray ball 117, and then the main treatment tank is water-washed by the spray ball 117; then the discharge procedure is repeated to discharge the materials produced by acid washing and water washing into the storage tank unit A00; the agitator 910 stops working.

[0220] 7. After the processing flow in the main processing tank is completed, the processing flow of the next batch can be started, and at the same time, the dryer unit 600 or the storage tank unit A00 starts working.

[0221] 8. Processing in the dryer. It includes three steps: heating and drying, cooling and discharge. In the heating and drying step: first, the control system obtains the weight of the processed material in the drying tank 601 through the weighing sensor 632; the dryer unit starts the heating program until the fifth temperature sensor 609 reaches the drying temperature value set by the control system, and at the same time, the stirring motor 604 drives the stirring ring 605 to stir the processed material in the drying tank 601 and reverse the stirring at regular intervals. The steam condensation unit 700 works to capture evaporated water vapor, and the weighing sensor 632 continuously detects weight changes. When the weight is reduced to the drying weight loss ratio value set by the control system, the heating and drying is stopped. In the cooling step, the dryer unit starts the cooling program until the fifth temperature sensor 609 reaches the dryer discharge temperature value set by the control system. In the discharge step, under the action of compressed air U24, the material in the drying tank 601 is discharged outward through the drying main bottom valve 913.

[0222] If you choose to discharge to storage tank unit A00, pH neutralization will be performed first in storage tank unit A00 (circulating stirring promotes uniform neutralization). After neutralization, the user can choose to temporarily store it in storage tank A01 and then discharge it at an appropriate time or discharge it directly. When discharging, it will be directly discharged to the sewage treatment system.

[0223] At this point, the sterilization and digestion process of animal carcasses is complete.

[0224] The present embodiment provides a high-temperature and high-pressure treatment tank through-floor sealing device, comprising a floor embedded part 10 and a sealing plate; a mounting hole is preset on the floor slab 11, the floor embedded part 10 is arranged on the side wall of the mounting hole, and the sealing plate is arranged between the floor embedded part 10 and the outer wall of the treatment tank 905.

[0225] The floor embedded part 10 includes a frame 13 and a plurality of tie bars 12. The frame 13 is a rectangular frame formed by splicing and welding C-shaped steels, and the opening side of the C-shaped steel faces the floor slab 11. One end of the tie bar 12 is welded to the frame 13, and the other end is provided with a hook. The frame 13 and the plurality of tie bars 12 are fixed and sealed to the floor slab 11 by grouting.

[0226] After the treatment tank 905 is installed in place, an upper sealing steel plate 14 and a lower sealing steel plate 15 are welded to the upper and lower sides of the frame 13 respectively. The upper sealing steel plate 14 and the lower sealing steel plate 15 are continuously welded and sealed to the upper and lower surfaces of the frame 13, and are also continuously welded and sealed to the expansion joint outside the insulation layer 906 of the treatment tank 905.

[0227] The sealing plate is penetrated by an electrical conduit 16 and a gas or water conduit 17 to meet the requirements of electricity, gas and water connection between upper and lower floors during the process.

[0228] The high-temperature and high-pressure treatment tank floor sealing device in this embodiment adopts continuous welding for fixing and sealing at each joint, which can ensure both the connection strength and the sealing effect of the joint, avoiding the risk of sealing failure and leakage due to thermal expansion and contraction and floating deformation in the long term.

[0229] It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.

[0230] The present specification uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. Animal carcass sterilization and digestion equipment with storage tank, characterized in that: It includes a main treatment tank, a storage tank unit, an acid cleaning and neutralization unit, an alkali solution preparation and filling unit, a compressed air unit, a temperature control unit, a dryer unit, a steam condensation unit and an exhaust treatment unit; the acid cleaning and neutralization unit is connected to the top of the main treatment tank, the alkali solution preparation and filling unit, the compressed air unit and the temperature control unit are all connected to the middle and lower part of the main treatment tank, the dryer unit is connected to the bottom of the main treatment tank, and the steam condensation unit and the exhaust treatment unit are connected to the upper part of the main treatment tank; A stirrer is provided at the lower part of the main treatment tank, one end of the stirrer is connected to the main treatment tank through a rear shaft, and the other end is connected to a stirring drive device outside the main treatment tank through a driving shaft; The temperature control unit comprises a sixth manual ball valve, a first Y-type filter, a first steam regulating valve and a fifth pneumatic ball valve which are sequentially arranged between the high-temperature steam unit and the main processing tank; A second branch is provided between the first Y-type filter and the first steam regulating valve, one end of the second branch is connected between the first Y-type filter and the first steam regulating valve, and the other end is connected to the first interface of the first plate heat exchanger; the second branch includes a first steam solenoid valve, a first pressure sensor and a second steam regulating valve arranged in sequence; A first gate valve, a second Y-type filter, a first steam trap, a fourth check valve and a seventh manual ball valve are sequentially arranged between the second interface of the first plate heat exchanger and the steam condensation recovery unit; The first interface of the first plate heat exchanger and the second interface of the first plate heat exchanger are connected inside the first plate heat exchanger; A fifth check valve and a fourth temperature sensor are sequentially arranged between the third interface of the first plate heat exchanger and the main processing tank; The fourth interface of the first plate heat exchanger is connected in sequence to the seventh pneumatic ball valve, the third temperature sensor, the first thermal oil pump, the third Y-type filter, the thermal oil buffer pipe and the thermal oil buffer tank, and the thermal oil buffer pipe is provided with an interface connected to the main processing tank; The thermal oil buffer tank is provided with a first safety valve, a liquid level sensor and a third pressure sensor; The seventh pneumatic ball valve and the third temperature sensor are connected to the first interface of the second plate heat exchanger via an eighth pneumatic ball valve; The fifth check valve and the fourth temperature sensor are connected to the second interface of the second plate heat exchanger via a sixth check valve; The first interface of the second plate heat exchanger and the second interface of the second plate heat exchanger are connected inside the second plate heat exchanger; A second temperature sensor and a first flow switch are sequentially arranged between the third interface of the second plate heat exchanger and the cooling water recovery unit; A first temperature sensor, a second pressure sensor and a sixth pneumatic ball valve are sequentially arranged between the fourth interface of the second plate heat exchanger and the cooling water unit; The third interface of the second plate heat exchanger and the fourth interface of the second plate heat exchanger are connected inside the second plate heat exchanger; The dryer unit comprises a drying tank, a steam heating jacket is arranged outside the drying tank; a stirring motor is arranged on the top of the drying tank, a power output shaft of the stirring motor passes through the drying tank cover, and a stirring ring is arranged at the tail end of the power output shaft of the stirring motor; A spray ball is also provided in the drying tank, and a second electromagnetic valve is provided between the spray ball and the tap water unit; A third solenoid valve is provided between the spray ball and the acid cleaning and neutralization unit; A fourth solenoid valve is provided between the drying tank cover and the alkali solution preparation and filling unit; The drying tank cover is in communication with the steam condensation unit; A seventh solenoid valve and a second pressure reducing valve are provided between the drying tank cover and the compressed air unit; The seventh solenoid valve and the second pressure reducing valve are connected to the steam heating jacket via an eighth solenoid valve; A sixth solenoid valve is provided between the steam heating jacket and the cooling water recovery unit; A fourth safety valve, a sixth pressure sensor, a third steam regulating valve, a fifth solenoid valve, a fourth Y-type filter and a twelfth manual ball valve are arranged between the steam heating jacket and the high-temperature steam unit; A drying tank bottom valve is provided at the bottom of the drying tank; A ninth solenoid valve is provided between the bottom of the steam heating jacket and the cooling water recovery unit; A tenth solenoid valve, a fifth Y-type filter, a second steam trap, an eighth check valve and a second gate valve are arranged between the bottom of the steam heating jacket and the steam condensate unit; an eleventh solenoid valve between the bottom of the steam heating jacket and the cooling water unit; The drying tank is provided with a material inlet connected to the main processing tank; The drying tank is provided with a fifth pressure sensor and a fifth temperature sensor; The steam condensing unit comprises a condensing tank, a heat preservation layer is arranged outside the condensing tank, and a flow equalizing plate is arranged at the upper part of the condensing tank; An eleventh pneumatic ball valve is provided in the upper part of the condensing tank between the upper part of the flow equalizing plate and the public drainage pipe; The upper part of the condensing tank is located below the flow equalizing plate and is connected to the inlet of a water ring pump, and the outlet of the water ring pump is connected to the exhaust port; a thirteenth solenoid valve is provided between the outlet of the water ring pump and the cooling water unit; A steam condenser is arranged in the middle of the condensing tank; a sixth Y-type filter, a twelfth manual ball valve, a first regulating valve and a ninth pneumatic ball valve are arranged between the first interface of the steam condenser and the cooling water unit; A twelfth solenoid valve is provided between the second interface of the steam condenser and the dryer unit; The second interface of the steam condenser is in communication with the main processing tank; The lower part of the condensing tank is provided with an ultra-high liquid level switch, a high liquid level switch, a low liquid level switch and an ultra-low liquid level switch in sequence from top to bottom; A fifth temperature sensor is provided at the lower part of the condensing tank; The lower part of the condensing tank is connected to the upper part of the condensing tank through an external branch, and the external branch includes a fourteenth manual ball valve, a filter, a circulation pump, a fifteenth manual ball valve, a heat exchanger and a sixth temperature sensor which are arranged in sequence from bottom to top; The fourteenth manual ball valve and the condensing tank are connected to one end of the thirteenth manual ball valve; A first flow balancing valve, a seventh temperature sensor, a tenth pneumatic ball valve, a seventh Y-type filter and a thirty-third manual ball valve are provided between the first interface of the heat exchanger and the cooling water unit; An eighth temperature sensor and a sixteenth manual ball valve are provided between the first interface of the heat exchanger and the cooling water recovery unit; The storage tank unit includes a storage tank, which is connected to the main treatment tank and the acid cleaning and neutralization unit. A storage tank spray ball is arranged in the storage tank, and a discharge pipeline is arranged at the bottom of the storage tank. The discharge pipeline is sequentially provided with a fourteenth solenoid valve, a first main pump and a fifteenth solenoid valve; the first main pump and the fifteenth solenoid valve are connected to one end of a discharge circuit, and a sixteenth solenoid valve is arranged on the discharge circuit, and the other end of the discharge circuit is connected to the inside of the storage tank.

2. The animal carcass sterilization and digestion treatment equipment with a storage tank according to claim 1, characterized in that: The main processing tank comprises a spherical tank cover and a tank body; the spherical tank cover is arranged on the top of the tank body; a transparent window is arranged on the spherical tank cover, and a camera is arranged outside the transparent window; a heating sleeve is arranged at the inner bottom of the tank body.

3. The animal carcass sterilization and digestion treatment equipment with a storage tank according to claim 1, characterized in that: The acid cleaning and neutralization unit includes an acid tank, on which a first manual ball valve, a first pneumatic diaphragm pump, a second manual ball valve and an acid flow sensor are provided, which are connected in sequence through pipelines. The outlet end of the acid flow sensor is respectively connected to the main processing tank and the dryer unit.

4. The animal carcass sterilization and digestion treatment equipment with a storage tank according to claim 1, characterized in that: The alkali solution preparation and filling unit comprises an alkali solution tank, on which a third manual ball valve, a second pneumatic diaphragm pump, a fourth manual ball valve, a first check valve, an alkali solution flow sensor, a first pneumatic ball valve, a second check valve and a second pneumatic ball valve are sequentially connected through pipelines; the outlet end of the second pneumatic ball valve is connected to the main processing tank, and a first branch connected to the dryer unit is provided between the alkali solution flow sensor and the first pneumatic ball valve; The first check valve and the alkali liquid flow sensor are communicated with one end of a first electromagnetic valve, and the other end of the first electromagnetic valve is communicated with the alkali liquid tank.

5. The animal carcass sterilization and digestion treatment equipment with a storage tank according to claim 1, characterized in that: The compressed air unit comprises a first pressure reducing valve, a fifth manual ball valve, a third pneumatic ball valve, a third check valve and a fourth pneumatic ball valve which are sequentially connected through pipelines, and the outlet end of the fourth pneumatic ball valve is connected to the main processing tank.

6. The animal carcass sterilization and digestion treatment equipment with a storage tank according to claim 1, characterized in that: The stirring drive device includes a motor, which is arranged outside the main processing tank. The power output shaft of the motor is connected to the drive shaft, and a mechanical dynamic sealing mechanism is arranged between the power output shaft of the motor and the outer wall of the main processing tank; the mechanical dynamic sealing mechanism includes a through-plate mechanical dynamic seal and a lubricating oil storage tank arranged on the power output shaft of the motor; the through-plate mechanical dynamic seal and the lubricating oil storage tank are connected by a pipeline, and an eleventh manual ball valve is arranged at the bottom of the lubricating oil storage tank; a fourth pressure sensor, an eighth manual ball valve, a second safety valve, a ninth manual ball valve, a seventh check valve, a first pressure reducing valve and a tenth manual ball valve are arranged between the lubricating oil storage tank and the compressed air unit.

Citation Information

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