A quartz sand suction filtration dehydration silo

By designing the suction filter dewatering silo for quartz sand, and using a combination of composite filter plates and filter pipes, rapid dehydration and secondary pollution are achieved, solving the problems of production discontinuity and inconvenience in the existing technology, and improving production efficiency and Security.

CN111776507BActive Publication Date: 2025-02-07HEFEI NORMA NON-METALLIC MINERAL TECH CO LTD
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Patent Information

Application Number
CN202010585805.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-24
Publication Date
2025-02-07
Estimated Expiration
2040-06-24

AI Technical Summary

Technical Problem

The prior art cannot achieve continuous production during the production process of quartz sand, and it is difficult to avoid contact between materials and iron and secondary pollution.

Method used

A suction filter dewatering silo for quartz sand is designed, using a combination of composite filter plates and filter tubes to form negative pressure through a vacuum pump to achieve rapid dehydration and avoid contact between materials and iron.

Benefits of technology

It achieves rapid dehydration, shortens the production cycle, avoids secondary pollution, improves production efficiency and safety, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a suction filtration dehydration silo for quartz sand, comprising a dehydration silo, wherein the lower end of the dehydration silo is provided with a cone; the bottom center of the cone is provided with a discharge port, and the silo wall of the cone is provided with a composite filter plate, which is composed of a plastic perforated plate, a filter screen and a perforated steel plate; a plurality of filter tubes are installed on the composite filter plate at the discharge port side, and the filter tubes are connected to an automatic liquid discharge tank through a pipeline, and the automatic liquid discharge tank is connected to a vacuum pump; the vacuum pump controls the formation of negative pressure in the automatic liquid discharge tank, and the water in the cone is discharged by suction filtration through the filter tube. The suction filtration dehydration silo of the present invention can completely isolate the quartz sand from contacting with iron, and also avoids the pollution of the bucket and tires, silo concrete, etc. when the material is transported by a forklift after storage, and adheres to the principle of "materials do not fall to the ground". The suction filtration dehydration silo is simple to operate and occupies a small area, which can greatly reduce the area occupied by the production line, improve production efficiency, and reduce production costs.
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Description

Technical Field

[0001] The invention relates to a suction filtration and dehydration silo for quartz sand, belonging to the technical field of quartz sand. Background Art

[0002] During the production process of low-iron quartz sand and plate quartz sand, secondary contamination of the product should be avoided as much as possible, so the material cannot be directly stored in the warehouse like glass sand production, but needs to be stored "without falling to the ground". The common method at present is to dehydrate with a centrifugal dehydrator and then put it into the silo for drying. Although the effect is quite significant, due to the characteristics of the equipment, continuous production cannot be achieved and the operation is extremely inconvenient. Summary of the invention

[0003] In view of the problems existing in the above-mentioned prior art, the present invention provides a suction filtration and dehydration silo for quartz sand, which can achieve the effect of rapid dehydration and shorten the production cycle.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts a quartz sand suction filtration dehydration silo, comprising a dehydration silo, wherein a cone portion is provided at the lower end of the dehydration silo;

[0005] The bottom center of the cone is provided with a discharge port, and the bin wall of the cone adopts a composite filter plate, which is composed of a plastic perforated plate, a filter screen and a perforated steel plate;

[0006] A plurality of filter tubes are installed with holes on the composite filter plate at the discharge port side, and the filter tubes are connected to an automatic liquid drain tank through pipelines, and the automatic liquid drain tank is connected to a vacuum pump;

[0007] The vacuum pump controls the formation of negative pressure in the automatic liquid drain tank, and the water in the cone part is filtered and discharged through the filter tube.

[0008] As an improvement, the filter tube comprises a cylindrical tube body, a filter cloth is installed on the top of the tube body, and filter holes are opened on the side wall of the tube body.

[0009] As an improvement, the filter tube is vertically installed on the composite filter plate.

[0010] As an improvement, the composite filter plate includes a perforated steel plate, a filter screen and a plastic perforated plate from the outside to the inside, the filter screen is laid on the perforated steel plate, and the plastic perforated plate is placed on the filter screen and fixed to the perforated steel plate.

[0011] As an improvement, the plastic orifice plate adopts PP plate or PE plate.

[0012] As an improvement, every two or four dehydration bins form a group, and each group of dehydration bins is connected to a belt conveyor.

[0013] Compared with the prior art, the suction filtration and dehydration silo of the present invention can completely isolate quartz sand from contact with iron, and also avoid contamination from the bucket and tire, silo concrete, etc. when the material is transported by a forklift after entering the warehouse, and adheres to the principle of "materials not falling to the ground". The suction filtration and dehydration silo is easy to operate and occupies a small area, which can greatly reduce the area occupied by the production line, improve production efficiency, and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the connection structure between the dehydration bin and the vacuum component in the present invention;

[0015] Figure 2 It is a structural schematic diagram of the filter tube in the present invention;

[0016] Figure 3 This is a layout diagram of the present invention using four dehydration bins as a group;

[0017] In the figure: 1. dehydration bin, 2. cone part, 3. composite filter plate, 4. filter tube, 41. tube body, 42. filter cloth, 5. discharge port, 6. pipeline, 7. automatic liquid drain tank, 8. vacuum pump, 9. belt conveyor. DETAILED DESCRIPTION

[0018] The following embodiments are further descriptions of the content of the present invention as an explanation of the technical content of the present invention, but the essential content of the present invention is not limited to the following embodiments. Ordinary technicians in this field can and should know that any simple changes or replacements based on the essential spirit of the present invention should fall within the scope of protection required by the present invention.

[0019] like Figure 1 , Figure 2 As shown, a quartz sand suction filtration dehydration silo includes a dehydration silo 1, wherein a cone portion 2 is provided at the lower end of the dehydration silo;

[0020] The bottom center of the cone part 2 is provided with a discharge port 5, which is controlled by an electric valve; the bin wall of the cone part 2 adopts a composite filter plate 3, which includes a perforated steel plate, a filter screen and a plastic perforated plate from the outside to the inside, the filter screen is laid on the perforated steel plate, and the plastic perforated plate is placed on the filter screen and fixed to the perforated steel plate, so as to effectively prevent material contamination;

[0021] A plurality of filter tubes 4 are installed on the composite filter plate 3 at the side of the discharge port 5. Preferably, a hole-shaped cavity is provided on the composite filter plate 3, and the filter tubes 4 are placed in the hole-shaped cavity and fastened to the composite filter plate 3 by bolts; the filter tubes 4 are connected to the automatic liquid drain tank 7 through the pipeline 6, and the automatic liquid drain tank 7 is connected to the vacuum pump 8;

[0022] The vacuum pump 8 controls the formation of negative pressure in the automatic drain tank 7 , and the water in the cone part 2 is filtered and discharged through the filter tube 4 .

[0023] As an improvement of the embodiment, Figure 2 As shown, the filter tube 4 includes a cylindrical tube body 41, which is made of porous iron-free materials such as PP or PE. A filter cloth 42 is installed on the upper end of the tube body 41, and the lower end is connected to the pipeline 6.

[0024] As an improvement of the embodiment, the filter tube 4 is vertically installed on the composite filter plate 3, which is more convenient to install and use.

[0025] As an improvement of the embodiment, the dehydration bins 1 are grouped in two or four units, and a belt conveyor 9 is installed below the discharge port 5 at the bottom of each group of dehydration bins 1 so that the belt conveyor 9 can receive and transport the products of each dehydration bin 1 .

[0026] like Figure 1 , Figure 2 and Figure 3 As shown, the present invention can use two or four dehydration bins 1 as a group according to the output, and use the filter holes of the composite filter plate 3 on the cone part 2 at the lower end of the dehydration bin 1 to filter out water. The dehydration time is about 12 hours, and the quartz sand with a water content of 25% can be dehydrated to about 8% (depending on the temperature, particle size, and storage capacity).

[0027] If dehydration needs to be accelerated, the vacuum pump 8 is turned on, and the filter tube 4 is used in conjunction with the automatic drain tank 7 to discharge the water through negative pressure filtration, thereby greatly reducing the dehydration time and dehydration effect. The dehydration time is about 5 hours and the quartz sand with a water content of 25% can be dehydrated to about 8% (depending on the temperature, particle size, and storage capacity).

[0028] The suction filtration and dehydration silo of the present invention can adopt different dehydration methods according to production needs, so as to achieve a rapid dehydration effect, thereby shortening the production cycle, reducing the production cost of the lower production process (drying), and also increasing the drying output.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A quartz sand suction filtration dehydration silo, comprising a dehydration silo (1), characterized in that: The lower end of the dehydration bin (1) is provided with a cone portion (2); A discharge port (5) is provided at the bottom center of the cone portion (2), and a composite filter plate (3) is used on the bin wall of the cone portion (2), wherein the composite filter plate (3) is composed of a plastic perforated plate, a filter screen and a perforated steel plate; A hole-shaped cavity is provided on the composite filter plate (3) at the side of the discharge port (5); a filter tube (4) is placed in the hole-shaped cavity and fastened to the composite filter plate (3) by bolts; the filter tube (4) is connected to an automatic liquid drain tank (7) via a pipeline (6); the automatic liquid drain tank (7) is connected to a vacuum pump (8); the vacuum pump (8) controls the automatic liquid drain tank (7) to form a negative pressure, and filters and discharges water in the cone portion (2) through the filter tube (4); The filter tube (4) comprises a cylindrical tube body (41), a filter cloth (42) is installed on the top of the tube body (41), and filter holes are opened on the side wall of the tube body (41); The composite filter plate (3) comprises, from the outside to the inside, a perforated steel plate, a filter screen and a plastic perforated plate, the filter screen being laid on the perforated steel plate, and the plastic perforated plate being placed on the filter screen and fixed to the perforated steel plate.

2. A quartz sand suction filtration and dehydration silo according to claim 1, characterized in that: The filter tube (4) is vertically mounted on the composite filter plate (3).

3. The quartz sand suction filtration and dehydration silo according to claim 1, characterized in that: The plastic orifice plate is made of PP plate or PE plate.

4. The quartz sand suction filtration and dehydration silo according to claim 1, characterized in that: Every two or four dehydration bins (1) form a group, and each group of dehydration bins (1) is connected to a belt conveyor (9).

Citation Information

Patent Citations

  • Glass bead rapid dehydration device

    CN210374314U

  • Suction filtration dehydration stock bin for quartz sand

    CN212557699U

  • Filtration of liquids

    GB2257053A

  • Device and method of dewatering and carrying out incineration ash

    JP2013096669A