A multifunctional wire laying equipment

By designing multi-functional wire laying equipment, using front and rear rollers to support the wire tray and provide tension, the existing equipment is solved by cumbersome installation and disassembly and prone to failure, and the effect of rapid disassembly and stable construction is achieved.

CN111776842BActive Publication Date: 2025-03-07冯朝才
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Patent Information

Application Number
CN202010718050.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-23
Publication Date
2025-03-07
Estimated Expiration
2040-07-23

AI Technical Summary

Technical Problem

The existing wiring equipment needs to be installed when used, and the installation and disassembly steps are complicated, which is prone to hooking, hanging, clamping and other problems, and is easily overturned, affecting construction efficiency.

Method used

A multi-functional wire distribution device is designed. The machine base is equipped with a front roller and a rear roller. The wire tray only needs to be placed on the front and rear rollers to use. The open design makes it easy to disassemble and assemble; the front roller and the rear roller have a rotational freedom, and the contact between the wire tray and the roller is rolling friction, reducing damage, and providing tension of the wire through the wire crimping plate and the wire passing roller to prevent the wire from running off.

Benefits of technology

It realizes the rapid disassembly and assembly and use of wire trays, facilitates construction, avoids faults such as hooking, hanging, and clamping, and improves the stability and efficiency of construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a multifunctional wire pay-off device, including a pay-off unit; the pay-off unit includes a front roller and a rear roller; the front roller and the rear roller are arranged in parallel; a wire drum is set between the front roller and the rear roller; the wire drum is tangent to the front roller and the rear roller respectively, and is used to make the wire drum rotate between the front roller and the rear roller to perform the wire collection / pay-off action. A multifunctional wire pay-off device of the present invention has a machine base provided with a front roller and a rear roller, and the wire drum is supported by the front roller and the rear roller. The wire drum only needs to be placed on the front and rear double rollers. The open design makes it easy to disassemble and assemble the wire drum, and no other fixation is required for the wire drum; the pay-off device can adopt multiple pay-off units, and the pay-off units do not interfere with each other, and can provide the pay-off function separately, or can jointly complete the pay-off action of multiple wires; it is easy to disassemble and assemble, convenient to use, the overall structure is short, and the occupation is wide. There is no fall during the pay-off construction, and there is no hooking, hanging, or clamping of the wire, which has high practicality.
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Description

Technical Field

[0001] The present invention relates to the field of electric wire pay-off, in particular to a multifunctional electric wire pay-off device. Background Art

[0002] In existing wire-laying equipment, the wire reel generally needs to be passed through the center or fixed, that is, the wire reel needs to be installed before it can be used, which increases the steps of assembly and disassembly of the wire reel and is inconvenient to use. In addition, it is easy for the wire to be hooked, hung, or clamped, and it is also easy to tip over, causing certain problems for construction. Summary of the Invention

[0003] In order to solve the above technical problems, the present invention provides a multifunctional electric wire pay-off equipment. The machine base is provided with a front roller and a rear roller. The front roller and the rear roller support the wire reel. The wire reel only needs to be placed on the front and rear double rollers. The open design makes it easy to assemble and disassemble the wire reel, and no other fixation is required for the wire reel. It is easy to assemble and disassemble, easy to use, has a short overall structure, occupies a wider area, and will not fall during the wire pay-off construction, so it has high practicality.

[0004] The technical solution adopted by the present invention to solve its technical problem is: The technical solution adopted by the present invention to solve its technical problem is: a multifunctional electric wire pay-off equipment, including a pay-off unit; the pay-off unit includes a front roller and a rear roller; the front roller and the rear roller are arranged in parallel; a wire drum is arranged between the front roller and the rear roller; the wire drum is tangent to the front roller and the rear roller respectively, and is used to make the wire drum rotate between the front roller and the rear roller to perform the wire taking-up / paying-off action.

[0005] The wire-paying equipment also includes a frame; the frame includes at least two machine body side panels; a wire-paying unit is fixed between two adjacent machine body side panels; the front roller sleeve is on the first connecting rod and can rotate around the first connecting rod, and the rear roller sleeve is on the second connecting rod and can rotate around the second connecting rod; the two ends of the first connecting rod are respectively connected to the two machine body side panels; the two ends of the second connecting rod are also respectively connected to the two machine body side panels.

[0006] The wire-releasing equipment also includes a front active mechanism; the front active mechanism includes two front active side plates; the front active side plate is provided with a first hole at the rear position of the top side; the front active side plate is sleeved on the first connecting rod through the first hole, and the front active side plate is located between the side plate of the machine body and the front roller; a wire passing roller and a wire pressing plate are also provided between the two front active side plates; a gap is left between the wire pressing plate and the wire passing roller for the wire to pass through, and the cooperation between the wire pressing plate and the wire passing roller provides tensioning force for the wire.

[0007] The rear side of the wire pressing plate is provided with a rear limit frame, and the front side is provided with a front limit frame, which are used to provide guide and limit for the passage of the wire; the wire passing roller is located in the area between the rear limit frame and the front limit frame.

[0008] A wire pressing plate fixing roller is also provided between the two front active side plates; the wire pressing plate fixing roller sleeve is on the first shaft; the two ends of the first shaft are respectively fixed to the two front active side plates, and the fixed position is located at the rear position of the bottom side of the front active side plate; the wire passing roller sleeve is on the second shaft; the two ends of the second shaft are respectively fixed to the two front active side plates, and the fixed position is located at the upper position of the bottom side of the front active side plate; the wire pressing plate is located under the wire passing roller, and the rear end of the wire pressing plate is fixed to the wire pressing plate fixing roller; a fixed block is also provided at the bottom end of the front active side plate below the wire pressing plate and close to the position of the wire pressing plate fixing roller; torsion springs are also provided at both ends of the wire pressing plate fixing roller; one end of the torsion spring is against the bottom side of the wire pressing plate, and the other end is against the top side of the fixed block, and the torsion spring is used to provide the wire pressing plate with a pressing force on the wire.

[0009] The front movable mechanism also includes a third connecting rod; the two ends of the third connecting rod are respectively fixed to the two front movable side panels, and the fixed position is located at the front position of the top side of the front movable side panel; the front movable side panel is located under the third connecting rod and a connecting column is also provided; the frame also includes a fourth connecting rod; the two ends of the fourth connecting rod are respectively connected to the two body side panels, and the connection position is located at the lower position of the front side of the body side panel; a connecting piece is sleeved on the fourth connecting rod; the front movable mechanism also includes a tension spring; one end of the tension spring is connected to the connecting column, and the other end is connected to the connecting piece; a brake block is provided near the middle of the rear side of the front movable side panel; the brake block cooperates with the wire drum to provide a braking function for the wire drum.

[0010] The wire drum includes two circular plates; the circular plates are tangent to the front roller and the rear roller; and an expansion core shaft is also provided at the center between the two circular plates.

[0011] The two circular plates are divided into a first circular plate and a second circular plate; the expandable core shaft includes a plurality of expansion and contraction modules; the expansion and contraction modules include a slide seat; a radial guide groove is provided on the first circular plate; the guide groove is assembled correspondingly to the slide seat of the expansion and contraction module, so that the slide seat can only slide radially along the guide groove; an inner support portion is fixed on the slide seat; the outer surfaces of the inner support portions of the plurality of expansion and contraction modules constitute a support surface for supporting the wire coil; an expansion and contraction block is fixed on the inner surface of the inner support portion; the inner surface of the expansion and contraction block is set as an expansion and contraction inclined surface; the expansion and contraction inclined surfaces of the plurality of expansion and contraction modules constitute an expansion and contraction guide cone cavity; the expansion and contraction module also includes an expansion head; one side of the expansion head The side cooperates with the expansion and contraction guide cone cavity, and is used to move multiple expansion and contraction modules outward and expand when the expansion head moves toward the small diameter end of the guide cone cavity; a screw is also fixed at the center of the first circular plate; a threaded hole is provided at the center of the second circular plate; the screw passes through the expansion core shaft and the expansion head and is threadedly connected to the second circular plate through the threaded hole; the expansion head is also provided with a groove on the side close to the second circular plate; a pressure spring is also sleeved on the area of ​​the screw located between the expansion head and the second circular plate; one end of the pressure spring rests on the second circular plate and the other end rests in the groove, which is used to provide thrust for the expansion head, and then provide outward expansion force for multiple expansion and contraction modules.

[0012] The side of the expansion and contraction block is further provided with a second hole; a module tension spring is commonly passed through the second holes of the multiple expansion and contraction modules to provide a centripetal contraction force for the multiple expansion and contraction modules.

[0013] A plurality of pay-off units are connected into an integral structure by a first connecting rod, a second connecting rod and a fourth connecting rod; the frame also includes a frame base; the frame base includes a side seat; the side seat has two front and rear support legs; the two side seats are connected and fixed by a bottom beam; the side seats are fixed with an insertion rod inclined from bottom to top and from front to back; mounting blocks are also fixed to the outermost side panels of the body at both ends of the frame; the mounting blocks are provided with slots; the overall structure formed by the plurality of pay-off units is mounted on the insertion rod through the slots.

[0014] Advantages of the present invention: The multifunctional wire pay-off equipment of the present invention has a machine base provided with a front roller and a rear roller, which support the wire reel through the front roller and the rear roller. The wire reel only needs to be placed on the front and rear double rollers. The open design makes it easy to disassemble and assemble the wire reel, and no other fixation of the wire reel is required; the front roller and the rear roller both have rotational freedom, and the contact between the wire reel and the front roller and the rear roller is rolling friction, which reduces damage to the wire reel. The shortest distance between the front roller and the rear roller is slightly smaller than the diameter of the wire reel, so that the wire reel is deeply embedded, which increases the stability of the wire reel and avoids the occurrence of malfunctions such as the wire reel falling out during use; the pay-off equipment can adopt multiple pay-off units, The pay-off units do not interfere with each other and can provide pay-off function independently or work together to complete the pay-off of multiple wires. The design of the wire pressing plate and wire passing roller of the front active mechanism provides a certain tension for the wire to be output, so that the wire is not too loose when it is output. The design of the front and rear limit frames makes it form a pay-off channel, which effectively prevents the wire from running off the track and causing the wire clamping failure, thereby ensuring the stability of the pay-off. The design of the torsion spring provides the pressure between the wire pressing plate and the wire passing roller. The front active mechanism has the degree of rotational freedom. Under the action of the wire pressing plate, torsion spring, wire passing roller, tension spring and brake block, the front active mechanism can The rotation speed of the wire reel is dynamically controlled according to the pay-off speed, making the pay-off more stable. When the pay-off stops, the wire reel can be quickly braked to prevent the wire reel from continuing to feed wire under the action of inertia, which causes the wire to slack. The wire reel adopts the design of an expandable core shaft, which can provide an adaptive expansion function for the wire coil, so that the wire core of the wire coil is expanded on the core shaft, so that the wire core of the wire does not slack. The design of the expansion and contraction module, the expansion head and the pressure spring can make the expansion and contraction core shaft have an outward expansion force. The design of the module tension spring also provides the expansion and contraction module with a resetting contraction force, making the wire coil more convenient to remove or install, and no excess wire The utility model occupies the wire reel and improves the utilization rate of the wire reel; a plurality of wire-releasing units are connected into a whole through the first connecting rod, the second connecting rod and the fourth connecting rod, and then the whole is installed on the plug-in rod of the frame base through the slot sleeve of the mounting block. On the one hand, it is convenient to install; on the other hand, since the plug-in rod is tilted from bottom to top and from front to back, that is, opposite to the wire-releasing direction, the stability of the overall structure during the wire-releasing process can be guaranteed; the multifunctional wire-releasing equipment of the present invention is convenient to assemble and disassemble, easy to use, has a short overall structure, occupies a wide area, does not fall during the wire-releasing construction, does not hook the wire, does not hang the wire, and does not clamp the wire, and has high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional schematic diagram of a multifunctional wire pay-off device according to an embodiment;

[0016] Figure 2 A three-dimensional schematic diagram of a wire pay-off unit of a multifunctional wire pay-off device according to an embodiment;

[0017] Figure 3A perspective schematic diagram of a pay-off unit of a multifunctional wire pay-off device according to an embodiment of the present invention with one side panel removed;

[0018] Figure 4 A three-dimensional schematic diagram of the internal structure of a wire pay-off unit of a multifunctional wire pay-off device according to an embodiment;

[0019] Figure 5 A three-dimensional schematic diagram of a front active mechanism of a multifunctional wire pay-off device according to an embodiment;

[0020] Figure 6 A schematic perspective view of a front active mechanism of a multifunctional wire pay-off device according to an embodiment of the present invention from another angle;

[0021] Figure 7 A three-dimensional schematic diagram of an exploded state of a wire reel of a multifunctional wire pay-off device according to an embodiment;

[0022] Figure 8 A schematic perspective view of an exploded state of a wire reel of a multifunctional wire pay-off device according to an embodiment of the present invention from another angle;

[0023] Figure 9 A three-dimensional schematic diagram of an expansion and contraction module of a multifunctional wire pay-off device according to an embodiment;

[0024] Figure 10 A right side schematic diagram of a multifunctional wire pay-off device according to an embodiment;

[0025] Figure 11 A schematic diagram of a rack base of a multifunctional wire pay-off device according to an embodiment;

[0026] Among them, 1-frame, 101-body side plate, 102-fourth connecting rod, 103-side seat, 104-insertion rod, 105-mounting block, 106-reinforcement plate, 107-bottom beam, 2-front roller, 201-first connecting rod, 3-rear roller, 301-second connecting rod, 4-front active mechanism, 401-front active side plate, 402-line roller, 403-line pressing plate fixed roller, 404-second shaft, 405-first shaft, 406-line pressing plate, 407-front limit frame, 408-rear limit frame, 409-torsion spring, 410-third connecting rod, 411-connecting column, 412-tension spring, 413-connecting piece, 414-first hole, 415-brake block, 416-fixed block, 5-wire drum, 501-first circular plate, 502-inner support part, 503-expansion and contraction block, 504-module tension spring, 505-expansion head, 506-pressure spring, 507-screw, 508-second circular plate, 509-groove, 510-threaded hole, 511-guide groove, 512-slide seat, 513-expansion and contraction inclined surface, 514-second hole, 6-electric wire. DETAILED DESCRIPTION

[0027] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The embodiments are only used to explain the present invention and do not limit the scope of protection of the present invention.

[0028] Example

[0029] like Figures 1 to 11 As shown, this embodiment provides a multifunctional wire pay-off equipment, including a frame 1, a front roller 2, a rear roller 3, a front active mechanism 4, and a wire reel 5; wherein the front roller 2, the rear roller 3, the front active mechanism 4 and the wire reel 5 constitute a pay-off unit.

[0030] Please refer to Figure 1 As shown, a multifunctional wire pay-out device of this embodiment has five pay-out units arranged on the frame 1. The overall area is relatively wide, and the overall height is relatively low, with the center of gravity at a low position, so it will not fall over during the construction process.

[0031] Refer again Figure 3 As shown, the frame 1 is provided with body side panels 101 on both sides of each pay-off unit; two adjacent pay-off units share one body side panel 101; the body side panels 101 are arranged in the front-to-back direction, the front roller 2 is arranged at the front end of the body side panel 101 near the top side, the rear roller is arranged at the rear end of the body side panel 101, and the body side panel is further provided with a fourth connecting rod 102 at the front end near the bottom side; the front roller 2 and the rear roller 3 are arranged in parallel, and the shortest distance (non-center distance) between the two rollers is slightly smaller than the diameter of the wire drum, so that the wire drum can be erected on the two rollers and the wire drum is tangent to the front roller and the rear roller. ; The front roller 2 is mounted on the first connecting rod 201 and can rotate freely around the first connecting rod 201, and the rear roller 3 is mounted on the second connecting rod 301 and can rotate freely around the second connecting rod 201; the two ends of the first connecting rod 201 are respectively connected to the two machine side panels 101; the two ends of the second connecting rod 301 are also respectively connected to the two machine side panels 101; when multiple pay-off units form a whole, the first connecting rod 201, the second connecting rod 301, and the fourth connecting rod 102 connect the multiple machine side panels 101 into a whole; at this time, when the front roller 2 and the rear roller 3 are placed in the wire drum, the pay-off operation can be carried out.

[0032] Refer again Figure 3 and Figure 4 In order to make the pay-off equipment more convenient to use, a front active mechanism 4 is designed, which includes two front active side panels 401; the front active side panels are tilted in the front upper and rear lower directions; the front active side panels 401 are located at the rear position of the top side and are provided with a first hole 414; the front active side panels 401 are sleeved on the first connecting rod 201 through the first hole 414, and the front active side panels 401 are located between the machine body side panels 101 and the front roller 2.

[0033] Refer again Figures 3 to 6In order to prevent the wire 6 from being too loose when the wire is released, a wire passing roller 402 and a wire pressing plate fixing roller 403 are provided between the two front active side plates 401; the wire pressing plate fixing roller 403 is sleeved on the first shaft 405, and the wire passing roller 402 is sleeved on the second shaft 404; the two ends of the first shaft 405 are fixed to the two front active side plates 401 respectively, and the fixed position is located at the rear position of the bottom side of the front active side plate 401; the two ends of the second shaft 404 are fixed to the two front active side plates 401 respectively, and the fixed position is located at the upper position of the bottom side of the front active side plate 401; a wire pressing plate is fixed on the wire pressing plate fixing roller 403 406; the wire pressing plate 406 is located below the wire passing roller 402, and the rear end of the wire pressing plate 406 is fixed to the wire pressing plate fixed roller 403; the bottom end of the front active side plate 401 is below the wire pressing plate and close to the wire pressing plate fixed roller 403 and is also provided with a fixed block 416; torsion springs 409 are also provided at both ends of the wire pressing plate fixed roller 403; one end of the torsion spring 409 is against the bottom side of the wire pressing plate, and the other end is against the top side of the fixed block 416, and the torsion spring 409 is used to provide the wire pressing plate 406 with a pressing force on the wire 6, thereby making the wire pressing plate 406 cooperate with the wire passing roller 402 to provide tensioning force for the wire 6 between the two.

[0034] In order to prevent the wire from running off, a front limit frame 407 and a rear limit frame 408 are respectively provided on the front and rear sides of the wire pressing plate 406; the wire passing roller 402 is located in the area between the rear limit frame 408 and the front limit frame 407; the front limit frame 407 and the rear limit frame 408 constitute a wire passing channel and limit it in the circumferential direction, which can effectively prevent the wire from running off. For the specific structure, please refer to Figures 4 to 6 As shown; after the wire reel is placed on the front roller and the rear roller, the wire out of the wire reel is led out through the rear limit frame 408, the gap between the wire pressing plate and the wire passing roller, and the front limit frame 407. It can be pulled as needed, which can effectively avoid the wire clamping phenomenon caused by the deviation of the wire.

[0035] Refer again Figures 2 to 5As shown, in order to prevent the wire reel from rotating too fast or sliding in actual use, a brake block 415 is provided near the middle of the rear side of the front active side plate 401. The brake block 415 cooperates with the wire reel 5 to provide a braking function for the wire reel 5. A multifunctional wire unwinding device of this embodiment also adopts the following design: the front active mechanism 4 also includes a third connecting rod 410; the two ends of the third connecting rod 410 are respectively fixed to the two front active side plates 401, and the fixed position is located at the front position of the top side of the front active side plate 401; the front active side plate 401 is located below the third connecting rod 410 and is also provided with a connecting column 411; a connecting piece 413 is sleeved on the fourth connecting rod 102; the front active mechanism 4 also includes a tension spring 412; one end of the tension spring 412 is connected to the connecting column 411, and the other end is connected to the connecting column 411. The connecting piece 413 is connected; since the front active mechanism is sleeved on the first connecting rod 201, it can rotate with the first connecting rod 201 as the axis. When the tension spring 412 connects the front end of the front active mechanism with the frame (specifically the fourth connecting rod of the frame), the front active mechanism will be deflected, causing the rear end of the front active mechanism to tilt upward, thereby causing the brake block 415 to contact the wire drum 5. Since the front end of the front active mechanism and the frame are connected by the tension spring 415, the rear end of the front active mechanism will swing within a certain range, and the wire will be in a stable state. During the pay-out process, when the wire passes between the wire pressing plate and the wire passing roller, the wire pressing plate clamps the wire with the wire passing roller under the action of the torsion spring, and friction is generated between the wire and the wire pressing plate. This friction will overcome the action of the tension spring and deflect the rear end of the front active mechanism downward, thereby separating the brake block on the rear side of the front active side plate from the wire drum, so that the wire drum can rotate freely to feed the wire; and when the wire drum is transported too fast, that is, the rotation speed of the wire drum is faster than the pay-out speed, the outgoing wire will be loosened, and the rear end of the front active mechanism will no longer be pulled downward to deflect, and the rear end of the front active mechanism will be in the front Under the action of the tension spring at the front end of the active mechanism, it tilts upward again, causing the brake block to contact the wire drum to reduce the rotation speed of the wire drum to match the required pay-off speed. Then, under the action of the wire pressing plate, torsion spring, wire roller, tension spring and brake block, the rotation speed of the wire drum is dynamically controlled according to the required pay-off speed to make the pay-off more stable. When the pay-off stops, the brake design mentioned above will cause the brake block to quickly brake the wire drum when the pay-off stops, preventing the wire drum from continuing to supply a small section of wire under the action of inertia, causing the wire to slack.

[0036] Refer again Figure 4 、 Figures 7 to 9As shown, in order to make the wire coil more securely fixed on the wire drum and thus make the wire output more stable, the wire drum of a multifunctional wire unwinding device of this embodiment adopts the design of an expansion core shaft; specifically, the wire drum 5 includes a first circular plate 501 on the left and a second circular plate 508 on the right; the expansion core shaft includes three expansion and contraction modules; the expansion and contraction module includes a slide 512; a radial guide groove 511 is provided on the first circular plate 501; the guide groove 511 is correspondingly assembled with the slide 512 of the expansion and contraction module, so that the slide 512 can only slide radially along the guide groove 511; the slide 512 is The guide groove 511 is provided with an inclined surface that gradually decreases from left to right, and the guide groove is also designed in the same way, so that the slide 512 can slide radially along the guide groove 511 and cannot move left or right after installation; the slide 512 is fixed with an inner support portion 502; the outer surface of the inner support portion 502 of the three expansion and contraction modules constitutes a generally circular support surface for supporting the wire coil 6; the inner surface of the inner support portion 502 is fixed with an expansion and contraction block 503; the inner surface of the expansion and contraction block 503 is set as an expansion and contraction inclined surface 513; the expansion and contraction inclined surfaces 513 of the multiple expansion and contraction modules constitute an expansion and contraction guide cone cavity; the expansion and contraction guide cone cavity has a diameter from left to right Gradually increases; the expansion and contraction module also includes an expansion head 505; the left side of the expansion head 505 cooperates with the expansion and contraction guide cone cavity, which is used to make the three expansion and contraction modules move radially outward along their respective guide grooves 511 when the expansion head moves toward the small diameter end of the guide cone cavity (moves to the left); a screw 507 is also fixed at the center of the first circular plate 501, and the side of the screw near the right end is provided with an external thread, and the rest is a straight rod; a threaded hole 510 is provided at the center of the second circular plate 508; the screw 507 passes through the expansion core shaft and the expansion head 505 and is threadedly connected to the second circular plate 508 through the threaded hole 510 The expansion head 505 is further provided with a groove 509 on one side close to the second circular plate 508; a pressure spring 506 is further sleeved on the area of ​​the screw 507 between the expansion head 505 and the second circular plate 508; one end of the pressure spring 506 rests on the second circular plate 508 and the other end rests in the groove 509, so as to provide thrust for the expansion head 505 and thereby provide outward expansion force for the multiple expansion and contraction modules; a second hole 514 is further provided on the side of the expansion and contraction block 503; a module tension spring 504 is commonly passed through the second holes 514 of the multiple expansion and contraction modules, so as to provide centripetal contraction force for the multiple expansion and contraction modules.

[0037] When installing or removing the wire coil of the wire reel, the second circular plate 508 is unscrewed from the screw 507 of the first circular plate 501. At this time, the pressure spring 506 is in a relaxed state. Under the tension of the module tension spring 504, the three expansion and contraction modules move radially and centripetally along their respective guide grooves 511 and move to the end of the guide groove close to the center of the circular plate. At this time, due to the reduction in the diameter of the supporting surface formed by the expansion and contraction modules, the wire coil can be easily removed from the expansion and contraction modules, or can be easily installed on the expansion and contraction modules. After the wire coil is installed on the expansion and contraction modules, the second circular plate 508 is screwed back on the screw 507 and locked. In this process, the pressure spring 506 is in a relaxed state. Under the tension of the module tension spring 504, the three expansion and contraction modules move radially and centripetally along their respective guide grooves 511 and move to the end of the guide groove close to the center of the circular plate. During the reinstallation of the second circular plate 508, the spring 506 is compressed, and the pressure spring 506 pushes the expansion head to the left. After overcoming the tension of the module tension spring 504 (this force is relatively small and only plays a role in contraction and reset), the three expansion and contraction modules, under the action of the expansion head, move radially away from the center along their respective guide grooves 511 and expand, thereby effectively expanding and supporting the core of the wire coil, so that the core of the wire coil does not relax, and as the number of coils of the wire coil decreases and the core tends to loosen, the three expansion and contraction modules will continue to expand under the action of the pressure spring, so that the three expansion and contraction modules always provide strong support for the core of the wire coil.

[0038] Please refer to Figure 1 、 Figure 10 and Figure 11 As shown, in a multifunctional wire-releasing device of this embodiment, the frame 1 also includes a frame base; the frame base includes a side seat 103; the side seat 103 has two front and rear support legs; the two side seats 103 are connected and fixed by a bottom beam 107; the side seat 103 is fixed with an insertion rod 104 that tilts from bottom to top and from front to back. In a multifunctional wire-releasing device of this embodiment, five wire-releasing units and six body side panels 101 are used to form a whole through a first connecting rod 201, a second connecting rod 301, and a fourth connecting rod 102; wherein, the outer side surfaces of the body side panels on both sides of the whole structure are also fixed with mounting blocks 105, and the bottom side surfaces of the mounting blocks 105 are provided with slots that match the insertion rods 104. During installation, the whole structure is installed on the insertion rods 104 through the slots; in order to strengthen the strength of the frame base, a reinforcing plate 106 is also provided between the side seat 103 and the insertion rod 104.

[0039] The present embodiment is a multifunctional wire pay-off device, the machine base is provided with a front roller and a rear roller, the front roller and the rear roller support the wire reel, the wire reel only needs to be placed on the front and rear double rollers, the open design makes the wire reel easy to disassemble and assemble, and no other fixation is required for the wire reel; the front roller and the rear roller both have rotational freedom, and the contact between the wire reel and the front roller and the rear roller is rolling friction, which reduces damage to the wire reel, and the shortest distance between the front roller and the rear roller is slightly smaller than the diameter of the wire reel, so that the wire reel is deeply embedded, which increases the stability of the wire reel and avoids the wire reel from falling out during use; the pay-off device can adopt multiple pay-off units, and the pay-off unit The wires can be laid out independently or together without interfering with each other; the wire pressing plate and wire passing roller of the front active mechanism are designed to provide a certain tension for the wires to be released, so that the wires are not too loose when they are released; the design of the front and rear limit frames makes it form a wire-laying channel, which effectively prevents wire deviation and wire clamping failure, thereby ensuring the stability of wire laying; the design of the torsion spring provides the wire pressing plate with the wire passing roller to clamp the wires; the front active mechanism has rotational freedom, and under the action of the wire pressing plate, torsion spring, wire passing roller, tension spring and brake block, the front active mechanism can align the wire drum with the wire drum. The speed is dynamically controlled according to the pay-off speed, making the pay-off more stable. When the pay-off stops, the wire drum can be quickly braked to prevent the wire drum from continuing to feed wire under the action of inertia, which causes the wire to slack. The wire drum adopts the design of an expanding core shaft, which can provide an adaptive expansion function for the wire coil, so that the wire core of the wire coil is expanded on the core shaft, so that the wire core of the wire does not slack. The design of the expansion and contraction module, the expansion head and the pressure spring can make the expansion and contraction core shaft have an outward expansion force. The design of the module tension spring also provides the expansion and contraction module with a resetting contraction force, making the wire coil more convenient to remove or install, and the excess wire does not take up space. Use a wire reel to improve the utilization rate of the wire reel; multiple wire-releasing units are connected into a whole through a first connecting rod, a second connecting rod and a fourth connecting rod, and then the whole is installed on the plug rod of the frame base through the slot of the mounting block. On the one hand, it is convenient to install; on the other hand, since the plug rod is tilted from bottom to top and from front to back, that is, opposite to the wire-releasing direction, the stability of the overall structure during the wire-releasing process can be guaranteed; the multifunctional wire-releasing equipment of the present invention is easy to assemble and disassemble, easy to use, has a shorter overall structure, occupies a wider area, does not fall during wire-releasing construction, does not hook, hang or clamp the wire, and has high practicality.

[0040] The above embodiments should not limit the present invention in any way, and any technical solutions obtained by equivalent replacement or equivalent conversion fall within the protection scope of the present invention.

Claims

1. A multifunctional wire pay-off device, characterized in that: It comprises a wire-releasing unit; the wire-releasing unit comprises a front roller and a rear roller; the front roller and the rear roller are arranged in parallel; a wire drum is arranged between the front roller and the rear roller; the wire drum is tangent to the front roller and the rear roller respectively, and is used to make the wire drum rotate between the front roller and the rear roller to perform wire-reeling / reeling action; The wire-releasing device further comprises a frame; the frame comprises at least two machine body side plates; a wire-releasing unit is fixed between two adjacent machine body side plates; the front roller sleeve is on a first connecting rod and can rotate around the first connecting rod, and the rear roller sleeve is on a second connecting rod and can rotate around the second connecting rod; the two ends of the first connecting rod are respectively connected to the two machine body side plates; the two ends of the second connecting rod are also respectively connected to the two machine body side plates; The wire-releasing device also includes a front active mechanism; the front active mechanism includes two front active side plates; the front active side plate is provided with a first hole at the rear position of the top side; the front active side plate is sleeved on the first connecting rod through the first hole, and the front active side plate is located between the machine body side plate and the front roller; a wire passing roller and a wire pressing plate are also provided between the two front active side plates; a gap is left between the wire pressing plate and the wire passing roller for the wire to pass, and the wire is provided with tensioning force through the cooperation between the wire pressing plate and the wire passing roller; The back side of the wire pressing plate is provided with a rear limit frame, and the front side is provided with a front limit frame, which are used to provide guide limit for the passage of the wire; the wire passing roller is located in the area between the rear limit frame and the front limit frame; A wire pressing plate fixing roller is also provided between the two front active side plates; the wire pressing plate fixing roller sleeve is on the first shaft; the two ends of the first shaft are respectively fixed to the two front active side plates, and the fixed position is located at the rear position of the bottom side of the front active side plates; the wire passing roller sleeve is on the second shaft; the two ends of the second shaft are respectively fixed to the two front active side plates, and the fixed position is located at the upper position of the bottom side of the front active side plates; the wire pressing plate is located under the wire passing roller, and the rear end of the wire pressing plate is fixed to the wire pressing plate fixing roller; a fixing block is also provided at the bottom end of the front active side plate below the wire pressing plate and close to the wire pressing plate fixing roller; torsion springs are also provided at both ends of the wire pressing plate fixing roller; one end of the torsion spring abuts against the bottom side of the wire pressing plate, and the other end abuts against the top side of the fixed block, and the torsion spring is used to provide the wire pressing plate with a pressing force on the wire.

2. The multifunctional wire pay-off device according to claim 1, characterized in that: The front active mechanism also includes a third connecting rod; the two ends of the third connecting rod are respectively fixed to the two front active side panels, and the fixed position is located at the front position of the top side of the front active side panel; the front active side panel is located below the third connecting rod and is also provided with a connecting column; the frame also includes a fourth connecting rod; the two ends of the fourth connecting rod are respectively connected to the two body side panels, and the connected position is located at the lower position of the front side of the body side panel; a connecting piece is sleeved on the fourth connecting rod; the front active mechanism also includes a tension spring; one end of the tension spring is connected to the connecting column, and the other end is connected to the connecting piece; a brake block is provided near the middle of the rear side of the front active side panel; the brake block cooperates with the wire drum to provide a braking function for the wire drum.

3. A multifunctional wire pay-off device according to claim 1 or 2, characterized in that: The wire drum comprises two circular plates; the circular plates are tangent to the front roller and the rear roller; and an expansion mandrel is also arranged at the center between the two circular plates.

4. The multifunctional wire pay-off device according to claim 3, characterized in that: The two circular plates are divided into a first circular plate and a second circular plate; the expansion mandrel comprises a plurality of expansion and contraction modules; the expansion and contraction modules comprise a slide seat; a radial guide groove is provided on the first circular plate; the guide groove is assembled correspondingly to the slide seat of the expansion and contraction module, so that the slide seat can only slide radially along the guide groove; an inner support portion is fixed on the slide seat; the outer surfaces of the inner support portions of the plurality of expansion and contraction modules constitute a support surface for supporting the wire coil; an expansion and contraction block is fixed on the inner surface of the inner support portion; the inner surface of the expansion and contraction block is arranged as an expansion and contraction inclined surface; the expansion and contraction inclined surfaces of the plurality of expansion and contraction modules constitute an expansion and contraction guide cone cavity; the expansion and contraction module also comprises an expansion head; one side of the expansion head The first circular plate is provided with a screw at the center thereof, and a threaded hole is arranged at the center thereof; the screw passes through the expansion core shaft and the expansion head and is threadedly connected with the second circular plate through the threaded hole; the expansion head is provided with a groove on one side close to the second circular plate; a pressure spring is also sleeved on the area of ​​the screw located between the expansion head and the second circular plate; one end of the pressure spring is against the second circular plate and the other end is against the groove, so as to provide thrust for the expansion head and thus provide outward expansion force for the multiple expansion modules.

5. The multifunctional wire pay-off device according to claim 4, characterized in that: The side of the expansion and contraction block is also provided with a second hole; a module tension spring is commonly passed through the second holes of the multiple expansion and contraction modules to provide a centripetal contraction force for the multiple expansion and contraction modules.

6. The multifunctional wire pay-off device according to claim 5, characterized in that: A plurality of pay-off units are connected into an integral structure by a first connecting rod, a second connecting rod and a fourth connecting rod; the frame also includes a frame base; the frame base includes a side seat; the side seat has two front and rear support feet; the two side seats are connected and fixed by a bottom beam; the side seat is fixed with an insertion rod inclined from bottom to top and from front to back; mounting blocks are also fixed on the outermost body side panels at both ends of the frame; the mounting block is provided with a slot; the overall structure formed by a plurality of pay-off units is installed on the insertion rod through the slot sleeve.

Citation Information

Patent Citations

  • Multifunctional wire pay-off equipment

    CN212608621U