Double chamber oil quenching vacuum furnace automatic loading external material cart
By adopting electrical automation control and multiple three-way car roller structures in the vacuum oil quench furnace external material truck, the problem of the existing technology of foreign material trucks requires a lot of manpower to promote it is solved, and automatic feeding and discharge of materials is realized, reducing labor force Cost and safety hazards, while improving the accuracy of feeding.
Patent Information
- Application Number
- CN202010567026.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-19
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2040-06-19
AI Technical Summary
The structure of the external material truck of the existing vacuum oil quenching furnace causes a lot of manpower to be pushed when the workpiece is sent into the heating chamber, the labor cost is high, there are safety risks, and the feeding position is inaccurate.
A dual-chamber oil quenching vacuum furnace automatic loading external material truck adopts electrical automation control and multiple sets of three-way vehicle roller structures. Automatic feeding and discharge through longitudinal movement reducer and electric push rod to reduce manual operation , ensure the accuracy of the feed position.
The automatic feeding of workpieces into the heating chamber is realized, which reduces labor costs, reduces unsafe factors of manual operation, and improves the accuracy of feeding.
Smart Images
Figure CN111793743B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of vacuum heat treatment, in particular to an automatic loading external material vehicle for a double-chamber oil quenching vacuum furnace. Background Art
[0002] The external material loading vehicle is an indispensable and important device in vacuum heat treatment and is often used in automated heat treatment production.
[0003] At present, the external material carts of domestic vacuum oil quenching furnaces all adopt a double rail structure. The wheels of the three-track cart can move horizontally directly in the rails. Since the three-track cart of the vacuum furnace is long, the workpiece must be directly sent to the heating machine by the three-track cart for heating, which causes the front wheels to be subjected to great force, generally more than three times the weight of the loaded workpiece. Therefore, it takes considerable force to manually push the three-track cart when it is running horizontally. It even requires two employees to operate it, and the labor cost is high. Summary of the invention
[0004] The main purpose of the present invention is to provide an automatic loading external material cart for a double-chamber oil quenching vacuum furnace, which can directly deliver the workpiece into the heating chamber through electrical automation control, and is equipped with multiple sets of three-lane rollers to reduce the force, reduce unsafe factors caused by manual operation, and ensure the accuracy of the feeding position, while reducing labor costs.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: an external material cart for automatic loading of a double-chamber oil quenching vacuum furnace, comprising an external material cart frame, an external material cart upper platform bracket is provided above the external material cart frame, an oil accumulation funnel is provided below the external material cart upper platform bracket, an oil leakage groove is provided below the oil accumulation funnel, a closing buckle is provided below the oil leakage groove, a longitudinal moving reducer is provided on one side of the external material cart upper platform bracket, a driving coupling is provided on one side of the longitudinal moving reducer, a longitudinal driving shaft is provided on one side of the driving coupling, a driving nut is provided at the connection between the driving coupling and the longitudinal driving shaft, an electric push rod is provided on one side of the middle part of the external material cart upper platform bracket, a push rod is provided inside the electric push rod, a locking and unhooking device is provided on one side of the push rod, and a three-pass car is provided in the middle part of the external material cart upper platform bracket. Rollers, a three-track car roller shaft is provided inside the three-track car roller, side roller bearing seats are provided on both sides of the three-track car roller shaft, a three-track car fixed shaft is provided above the three-track car roller, an external material car reinforcing rib plate is provided below the three-track car fixed shaft, a three-track car rear roller is provided on one side of the three-track car fixed shaft, a three-track car fork is provided on one side of the three-track car rear roller, a three-track car connecting shaft is provided on one side of the three-track car fork, a three-track car front roller is provided in the middle of the three-track car fixed shaft, a loading frame is provided above the three-track car roller shaft, a transverse running reducer is provided on one side below the external furnace material car frame, a transverse running rear roller is provided on one side below the external furnace material car frame, a transverse running front roller is provided on the other side below the external furnace material car frame, and a roller rotating shaft is provided at the connection between the external furnace material car frame and the transverse running rear roller.
[0006] As a further description of the above technical solution:
[0007] The number of the three-lane rollers is seven groups, which are distributed above the platform bracket on the external furnace material car. The charging frame is slidably connected to the platform bracket on the external furnace material car through the three-lane rollers.
[0008] As a further description of the above technical solution:
[0009] There are fourteen groups of side roller bearing seats, which are distributed on both sides of the three-lane car roller shaft. The three-lane car roller shaft is rotatably connected to the platform bracket on the external furnace material car through the side roller bearing seats.
[0010] As a further description of the above technical solution:
[0011] The driving coupling is rotatably connected to the longitudinal driving shaft through a driving nut, and the electric push rod is plugged into the push rod.
[0012] As a further description of the above technical solution:
[0013] The horizontally running rear roller is rotatably connected to the frame of the external furnace material cart through the roller rotating shaft, and the horizontally running front roller is rotatably connected to the frame of the external furnace material cart through the roller rotating shaft.
[0014] As a further description of the above technical solution:
[0015] The oil accumulation funnel is fixedly connected to the oil leakage groove through a closing buckle.
[0016] Compared with the prior art, the present invention has the following beneficial effects: the material trolley can realize the automatic longitudinal delivery of the three-track car into the in-furnace material taking and feeding mechanism of the oil quenching furnace, and can also realize the longitudinal delivery and lateral movement to send the workpiece to the next workstation for further processing. The three-track car is changed from the original track side force structure to the bottom force structure, and a roller is designed at the bottom of the three-track car, so that the side track is no longer subjected to force. The three-track car completely relies on the bottom roller to achieve forward propulsion. The workpiece and the trolley are directly placed on the roller of the trolley, so the horizontal operation and sliding are natural. The propulsion of the three-track car is achieved by the operation of the reducer and the lead screw installed on the side of the three-track car. The reduction motor drives the lead screw, the lead screw drives the nut, and the nut drives the push rod to achieve longitudinal movement. The connection design of the push rod and the three-track car is equipped with an automatic unhooking mechanism, which is unhooked or hooked by the electric push rod, thereby achieving the purpose of automatic feeding and unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the automatic loading external material vehicle of the double-chamber oil quenching vacuum furnace of the present invention;
[0018] Figure 2 This is an upper connection diagram of the automatic charging external material vehicle of the double-chamber oil quenching vacuum furnace of the present invention;
[0019] Figure 3 It is a side structural diagram of the automatic charging external material vehicle of the double-chamber oil quenching vacuum furnace of the present invention;
[0020] Figure 4 The present invention is a roller connection diagram of the automatic loading external material vehicle of the double-chamber oil quenching vacuum furnace.
[0021] In the figure: 1. Rear roller of the three-track car; 2. Fixed shaft of the three-track car; 3. Front roller of the three-track car; 4. Loading frame; 5. Fork of the three-track car; 6. Connecting shaft of the three-track car; 7. Roller of the three-track car; 8. Oil accumulation funnel; 9. Frame of the external material car; 10. Front roller for horizontal operation; 11. Reducer for horizontal operation; 12. Roller rotating shaft; 13. Rear roller for horizontal operation; 14. Platform bracket of the external material car; 15. Electric push rod; 16. Locking and unhooking device; 17. Longitudinal moving reducer; 18. Driving coupling; 19. Driving nut; 20. Longitudinal driving shaft; 21. Push rod; 22. Roller shaft of the three-track car; 23. Reinforcing rib plate of the external material car; 24. Bearing seat of the side roller; 25. Oil leakage groove; 26. Closing buckle. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the technical scheme of the present invention is further elaborated in detail below.
[0023] like Figure 1-4 As shown, in this embodiment, the automatic loading external material cart of the double-chamber oil quenching vacuum furnace includes an external material cart frame 9, an external material cart upper platform bracket 14 is provided above the external material cart frame 9, an oil accumulation funnel 8 is provided below the external material cart upper platform bracket 14, an oil leakage groove 25 is provided below the oil accumulation funnel 8, and a closing buckle 26 is provided below the oil leakage groove 25. A longitudinal moving reducer 17 is provided on one side of the external material cart upper platform bracket 14, a driving coupling 18 is provided on one side of the longitudinal moving reducer 17, a longitudinal driving shaft 20 is provided on one side of the driving coupling 18, and a driving nut 19 is provided at the connection between the driving coupling 18 and the longitudinal driving shaft 20. An electric push rod 15 is provided on one side of the middle of the external material cart upper platform bracket 14, a push rod 21 is provided in the electric push rod 15, and a locking and unhooking device 16 is provided on one side of the push rod 21. A three-track car support is provided in the middle of the external material cart upper platform bracket 14 Roller 7, a three-track car roller shaft 22 is arranged inside the three-track car roller 7, and side roller bearing seats 24 are arranged on both sides of the three-track car roller shaft 22, a three-track car fixed shaft 2 is arranged above the three-track car roller 7, and an external material car reinforcing rib plate 23 is arranged below the three-track car fixed shaft 2, a three-track car rear roller 1 is arranged on one side of the three-track car fixed shaft 2, a three-track car fork 5 is arranged on one side of the three-track car rear roller 1, a three-track car connecting shaft 6 is arranged on one side of the three-track car fork 5, a three-track car front roller 3 is arranged in the middle of the three-track car fixed shaft 2, a loading frame 4 is arranged above the three-track car roller shaft 22, a transverse running reducer 11 is arranged on one side below the external furnace material car frame 9, a transverse running rear roller 13 is arranged on one side below the external furnace material car frame 9, and a transverse running front roller 10 is arranged on the other side below the external furnace material car frame 9, and a roller rotating shaft 12 is arranged at the connection between the external furnace material car frame 9 and the transverse running rear roller 13.
[0024] In this embodiment, the number of the three-track rollers 7 is seven groups, which are distributed above the platform bracket 14 on the external material car. The charging frame 4 is slidably connected with the platform bracket 14 on the external material car through the three-track rollers 7. The upper charging frame 4 is smoothly operated by the three-track rollers 7. The number of the side roller bearing seats 24 is fourteen groups, which are distributed on both sides of the three-track roller shaft 22. The three-track roller shaft 22 is rotatably connected with the platform bracket 14 on the external material car through the side roller bearing seats 24. The three-track roller shaft 22 is fixed by the side roller bearing seats 24 to rotate the rollers The driving coupling 18 is rotatably connected to the longitudinal driving shaft 20 through the driving nut 19, the electric push rod 15 is plugged into the push rod 21, and the charging frame 4 is pushed to move through the push rod 21. After the horizontal operation, the roller 13 is rotatably connected to the external furnace material trolley frame 9 through the roller rotating shaft 12. Before the horizontal operation, the roller 10 is rotatably connected to the external furnace material trolley frame 9 through the roller rotating shaft 12. The external material trolley is moved horizontally through two sets of rollers. The oil accumulation funnel 8 is fixedly connected to the oil leakage groove 25 through the closing buckle 26. After the oil leakage groove 25 is full of oil, it can be unscrewed and the oil can be poured back into the vacuum furnace.
[0025] It should be noted that the present invention is an automatic loading external material cart for a double-chamber oil quenching vacuum furnace. When in use, the material cart can realize the longitudinal feeding mechanism of automatically feeding the three-track car into the furnace of the oil quenching furnace, and can also realize the longitudinal feeding and lateral movement to send the workpiece to the next workstation for further processing. The longitudinal operation mechanism is designed on the upper part of the external material cart frame 9, and the loading frame 4 is horizontally operated by the lateral operation reducer 11 and the push rod 21 on the side of the three-track car. The longitudinal operation mechanism is to automatically feed the loading frame 4 into the furnace through the three-track car fork 5 through the three-track car roller 7. The lateral operation front roller 10 of the lateral operation mechanism runs along the ground track, and the positioning of the workstation is realized by the proximity switch. The oil accumulation funnel 8 is used to receive oil dripping from the workpiece during quenching of the material frame. It is welded into an oil leakage groove 25 by a steel plate, and a knob-shaped closing buckle 26 is designed in the middle. When the oil leakage groove 25 is full, the oil leakage groove 25 can be unscrewed to pour the oil into the vacuum furnace to prevent the oil from falling into the ground and polluting the environment.
[0026] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An automatic loading external material cart for a double-chamber oil quenching vacuum furnace, comprising an external material cart frame (9), characterized in that: An external-furnace material cart upper platform bracket (14) is provided above the external-furnace material cart frame (9), an oil accumulation funnel (8) is provided below the external-furnace material cart upper platform bracket (14), an oil leakage groove (25) is provided below the oil accumulation funnel (8), a closing buckle (26) is provided below the oil leakage groove (25), a longitudinal moving reducer (17) is provided on one side of the external-furnace material cart upper platform bracket (14), a driving coupling (18) is provided on one side of the longitudinal moving reducer (17), and the driving coupling (18) is provided on one side of the longitudinal moving reducer (17). ) is provided with a longitudinal drive shaft (20) on one side, a drive nut (19) is provided at the connection between the drive coupling (18) and the longitudinal drive shaft (20), an electric push rod (15) is provided on one side of the middle of the upper platform bracket (14) of the external furnace material car, a push rod (21) is provided inside the electric push rod (15), a locking and unhooking device (16) is provided on one side of the push rod (21), a three-track car roller (7) is provided in the middle of the upper platform bracket (14) of the external furnace material car, and three tracks are provided inside the three-track car roller (7). A three-way car roller shaft (22), side roller bearing seats (24) are provided on both sides of the three-way car roller shaft (22), a three-way car fixed shaft (2) is provided above the three-way car roller (7), an external material car reinforcing rib plate (23) is provided below the three-way car fixed shaft (2), a three-way car rear roller (1) is provided on one side of the three-way car fixed shaft (2), a three-way car fork (5) is provided on one side of the three-way car rear roller (1), a three-way car connecting shaft (6) is provided on one side of the three-way car fork (5), and the three-way car fixed shaft (2) A three-track car front roller (3) is provided in the middle, a loading frame (4) is provided above the three-track car roller shaft (22), a transverse running reducer (11) is provided on one side below the external furnace material car frame (9), a transverse running rear roller (13) is provided on one side below the external furnace material car frame (9), a transverse running front roller (10) is provided on the other side below the external furnace material car frame (9), and a roller rotating shaft (12) is provided at the connection between the external furnace material car frame (9) and the transverse running rear roller (13).
2. The automatic loading external material vehicle for the double-chamber oil quenching vacuum furnace according to claim 1 is characterized in that: The number of the three-track rollers (7) is seven groups, which are distributed above the platform bracket (14) on the external furnace material car. The charging frame (4) is slidably connected to the platform bracket (14) on the external furnace material car through the three-track rollers (7).
3. The automatic loading external material vehicle for the double-chamber oil quenching vacuum furnace according to claim 1 is characterized in that: The number of the side roller bearing seats (24) is fourteen, which are distributed on both sides of the three-lane car roller shaft (22). The three-lane car roller shaft (22) is rotatably connected to the platform bracket (14) on the external material car through the side roller bearing seats (24).
4. The automatic loading external material vehicle for the double-chamber oil quenching vacuum furnace according to claim 1 is characterized in that: The driving coupling (18) is rotationally connected to the longitudinal driving shaft (20) via a driving nut (19), and the electric push rod (15) is plugged into the push rod (21).
5. The automatic loading external material vehicle for the double-chamber oil quenching vacuum furnace according to claim 1 is characterized in that: The transversely running rear roller (13) is rotatably connected to the external furnace feed trolley frame (9) via the roller rotating shaft (12), and the transversely running front roller (10) is rotatably connected to the external furnace feed trolley frame (9) via the roller rotating shaft (12).
6. The automatic loading external material vehicle for the double-chamber oil quenching vacuum furnace according to claim 1 is characterized in that: The oil accumulation funnel (8) is fixedly connected to the oil leakage groove (25) via a closing buckle (26).