Multi-specification material receiving and packing conveyor
By designing a multi-special feeding and packing conveying device, automated carton transfer and product loading are realized, which solves the problem of film bag shifting or falling in the prior art, and improves work efficiency and product neatness.
Patent Information
- Application Number
- CN202010764067.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-01
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2040-08-01
AI Technical Summary
The prior art is difficult to achieve automated transfer of cartons to layer-based material conveying devices, and prevent film bags from shifting or falling during packing, resulting in low working efficiency and untidy product.
A multi-specified feeding and packing conveying device is designed, including a feeding and rolling drive unit, a lifting drive unit, a carton placement unit and a diaphragm ferrule removal unit. Through the coordinated operation of the PLC control system, the automatic transmission of cartons and product loading is realized by layer, and the diaphragm ring is used to fix the film bag and automatically pull it out.
It realizes automatic transmission of cartons to the layer-based material conveying device, and prevents the film bag from shifting or falling during the packing process, improving work efficiency and ensuring the neatness and hygiene of the product.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of preparation, packaging and conveying of plastic cups, bowls, covers and plates, and in particular to a material receiving, packaging and conveying device with multiple specifications. Background Art
[0002] Disposable plastic tableware for daily use, such as disposable cups, bowls, plates, lids, boxes and other products, are mainly produced by compressed air thermoforming, blister molding and injection molding in the existing technology. Among them, the multifunctional compressed air thermoforming cup-making connection stacking and conveying production line developed by our company is the first of its kind in China and abroad. It can realize the production and conveying of white cups and in-mold labeling of various cup types, and the in-mold labeling action only requires six actions. This production line requires precise coordination between multiple devices, and finally the packaging bags are manually placed in the carton, and then automatically packed. How to realize the automation of packaging film bags into cartons and prevent the film bags from falling off when the products are loaded into the cartons has always been a difficult technical problem in this field.
[0003] Therefore, in view of the problems existing in the prior art, it is urgently necessary to provide a technology that can realize automatic bagging and prevent the film bags from shifting or falling during the packing process. Summary of the invention
[0004] The object of the present invention is to avoid the shortcomings of the prior art and provide an in-mold labeling system with simplified equipment operation and high working efficiency.
[0005] The purpose of the present invention is achieved through the following technical solutions:
[0006] Provided is a multi-specification material receiving and packing conveying device, which is provided with a material receiving translation and rotation driving unit, a lifting driving device, a translation driving device, a carton placing unit, a diaphragm ring pulling and removing unit and a diaphragm ring, the material receiving translation and rotation driving unit is provided with a box mouth limiting mechanism that can clamp the carton opening, and the material receiving translation and rotation driving unit is provided with a rotating seat, the box mouth limiting mechanism is installed on the rotating seat, the lower part of the rotating seat is rotatably installed on the translation and rotation connecting seat, the upper part of the rotating seat is hinged with one end of the rotating connecting rod, and the other end of the rotating connecting rod is pushed and pulled by a cylinder; the back plate of the rotating seat is provided with an electromagnet for adsorbing the clutch support side plate of the carton placing unit, and the back plate of the rotating seat is also provided with a latch hole seat; correspondingly, the clutch support side plate of the carton placing unit is provided with an attracted iron and a latch;
[0007] The translation drive device can send the carton placement unit from the material receiving translation and rotation drive unit to the bottom of the diaphragm ring removal unit, and the lifting drive device can drive the carton placement unit to rise. The diaphragm ring removal unit is provided with a removal electromagnet. When the removal electromagnet is energized, it can adsorb the diaphragm ring and remove the diaphragm ring from the carton;
[0008] The material receiving translation and rotation drive unit, lifting drive device, translation drive device, carton placement unit and diaphragm ring removal unit are all controlled by the PLC control system and operate in coordination.
[0009] Preferably, the carton placement unit is provided with a fixed placement seat, a width telescopic limiting structure, an L-shaped length adjustment plate and a rotation limiting plate, the fixed placement seat includes a placement bottom plate, a width side plate and a length side plate, and the placement bottom plate, the width side plate and the length side plate are all provided with a gap,
[0010] The width telescopic limiting structure includes a first side plate, a second side plate and a bottom plate, the first side plate, the second side plate and the bottom plate are perpendicular to each other, and the first side plate and the bottom plate are embedded in the corresponding gap of the fixed placement seat;
[0011] The L-shaped length adjustment plate is embedded in the gap of the fixed placement seat;
[0012] The rotary limit plate is driven to rotate by a rotary cylinder or a motor, and the rotary cylinder or the motor is fixedly installed on the L-shaped length adjustment plate.
[0013] Preferably, the carton placement unit is further provided with a clutch support side plate, a base, an angle fixing plate, a width adjustment drive bracket and a width adjustment drive device, and the width adjustment drive device is installed on the width adjustment drive bracket and drives the width telescopic limit structure to move;
[0014] The width adjustment driving bracket is fixed to the base, the base is vertically fixed to the clutch support side plate, and an angle fixing plate is also arranged between the base and the clutch support side plate.
[0015] Preferably, the width adjustment driving device is a cylinder, and the cylinder drives the width telescopic limiting structure to move in translation.
[0016] Preferably, a guide rail is provided on the side of the clutch support side plate, a slider is slidably provided on the guide rail, a latch connection seat is fixedly connected to the slider, a latch connection seat is provided with a latch, and the latch connection seat can be connected to the aluminum profile by screws, and the latch connection seat is adjusted in height based on the box opening;
[0017] A latch hole seat is fixed on the back plate of the rotating seat of the material receiving translation and rotation driving unit, and the latch hole seat is provided with a latch pin, and the latch pin and the latch pin hole of the latch hole seat can be assembled and plugged in correspondence.
[0018] Preferably, the rotating seat of the material receiving translation and rotation driving unit is also provided with a fixed limit electromagnet. When powered on, the fixed limit electromagnet can suck the clutch support side plate of the carton placement unit.
[0019] Preferably, the lifting drive device drives the lifting base plate and the clutch lifting seat to lift and lower, the clutch lifting seat is provided with a clutch positioning pin, and correspondingly, the base of the carton placement unit is provided with a pin hole corresponding to the clutch positioning pin.
[0020] Preferably, the lifting drive device is a screw lifter, the nut of the screw lifter is fixedly mounted on the translation lifting support seat, the upper part of the screw is fixedly connected to the clutch lifting seat, and the bottom of the screw is fixedly connected to the lifting bottom plate;
[0021] Alternatively, the lifting drive device includes a motor, a gear, a toothed bar, a rail and a slider. The motor drives the gear to rotate, the gear and the toothed bar engage and transmit, the toothed bar is fixedly connected to the rail, the rail is slidably arranged on the slider, the slider is fixed to the translation lifting support seat, the upper ends of the toothed bar and the rail are fixedly connected to the clutch lifting seat, and the lower ends of the pressure strip and the rail are fixedly connected to the lifting base plate.
[0022] Preferably, the clutch lifting seat is also provided with an electromagnet.
[0023] Preferably, the box mouth limiting mechanism includes a box mouth gate support frame, a gate and a gate driving device, the box mouth gate support frame is installed on a rotating seat of the material receiving translation and rotation driving unit, the box mouth gate support frame is provided with a tapered limit block for adjusting the length and width, the tapered limit block is located at one end inside the box mouth gate support frame and is inclined sideways, and the other end of the tapered limit block extending out of the box mouth gate support frame is provided with a limit adjustment hole for installing a bolt; the gate driving device is installed on the side of the box mouth gate support frame and drives the gate to move through the connecting plate.
[0024] Preferably, the box opening gate support frame is provided with a box opening planar electromagnet capable of adsorbing the diaphragm ring.
[0025] Preferably, the diaphragm ring removal unit includes a removal support frame, an adjustable stroke cylinder, a removal lifting structure and an electromagnet. The adjustable stroke cylinder is installed on the removal support frame and drives the removal lifting structure to move up and down. The removal lifting structure is provided with an electromagnet that can adsorb the diaphragm ring.
[0026] Preferably, a box unloading pushing unit and a box receiving telescopic platform are also provided. The box unloading pushing unit includes a box unloading push rod, a box unloading cylinder, a sliding sleeve, a sliding rod, a rotating connection, a fixed bearing seat and a rotating cylinder. The rotating shaft of the rotating cylinder passes through the fixed bearing seat and drives the rotating connection to rotate. The rotating connection drives the box unloading push rod to rotate. The box unloading push rod is driven by the box unloading cylinder to translate and push the carton to the box receiving telescopic platform. The lower part of the rotating connection is connected to the sliding sleeve, and the sliding sleeve is slidably arranged on the sliding rod.
[0027] Preferably, the lower part of the rotating seat is fixed to the bearing, which is rotatably mounted on the bearing seat, and the bearing seat is fixed to the translation and rotation connecting seat, which is fixedly connected with a rotating shaft.
[0028] Preferably, the calibration method of the multi-specification material receiving, conveying and packing device comprises the following steps:
[0029] (1) After placing the limit diaphragm ring into the large membrane bag, stuff the membrane bag exposed outside the limit diaphragm ring into the ring;
[0030] (2) Put the film bag together with the limiting diaphragm ring into the carton, then put the large film bag mouth into the carton cover, then press the carton cover back and temporarily fix it with adhesive tape;
[0031] (3) After placing the carton on the carton placement unit, adjust the width of the clutch cylinder at the bottom of the carton placement unit so that the clutch limit plate is close to the carton;
[0032] (4) The outlet is equipped with a clutch cylinder connection length limit gate, adjust the outlet limit gate to close to the paper box;
[0033] (5) After starting the adjustment, the multi-specification receiving and packing conveyor drives the carton and carton placement unit to move to the finished product receiving and lifting station;
[0034] (6) Measure the distance between the carton opening and the carton opening limit mechanism, and use this distance as the lifting height. Then the carton and the carton placement unit rise;
[0035] (7) The limit point on the outer edge of the diaphragm limit ring of the material receiving box cover limit unit corresponds to the electromagnet to complete the adjustment of the material receiving port and the carton height; adjust the box opening limit mechanism so that the four corners of the diaphragm ring are in a right angle state;
[0036] (8) Move to the diaphragm limit ring pulling position and complete the rise;
[0037] (9) The stroke adjustment cylinder measures the lifting height of the diaphragm limit ring and then descends;
[0038] (10) The electromagnet completes all adjustments corresponding to the attracted iron of the diaphragm limit ring and automatically runs to the material receiving and packaging standby station.
[0039] Beneficial effects of the present invention:
[0040] The multi-specification material receiving and packing conveying device of the present invention is provided with a material receiving translation and rotation driving unit, a lifting driving device, a carton placing unit and a membrane ring pulling and removing unit, wherein the carton placing unit is provided with a carton limiting frame capable of carrying cartons and a membrane ring sleeved on the box opening; the lifting driving device can drive the carton placing unit to lift and lower, and the lifting driving device is installed on a translation lifting support seat, and the translation support seat is driven to translate by the translation driving device; the material receiving translation and rotation driving unit is provided with a box opening limiting mechanism capable of clamping the carton opening; the membrane ring pulling and removing unit is provided with a pulling and removing electromagnet, which can adsorb the membrane ring and pull it out of the carton when the pulling and removing electromagnet is energized. Compared with the prior art, the present invention has the following advantages:
[0041] (1) The carton is automatically transferred to the layer-by-layer conveying device, and the carton is automatically turned over and matched with the layer-by-layer conveying device to load the products into the carton layer by layer. After the carton is full, the diaphragm ring is automatically pulled out, which has high work efficiency and solves the problem that the existing technology cannot automatically load the products after the carton is bagged.
[0042] (2) The width telescopic limit structure of the carton limit frame can be moved forward and backward under the action of the width adjustment drive device to adjust the width and length to be suitable for cartons of various specifications.
[0043] (3) The diaphragm ring removal unit can automatically transfer the entire box through the electromagnet and the diaphragm ring, which has high work efficiency.
[0044] (4) The box mouth limit mechanism can clamp the carton and cooperate with the electromagnet and the clutch support side plate of the carton placement unit to support the suction of the carton so that the carton can be turned over smoothly without falling. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0046] Figure 1 It is a schematic structural diagram of an embodiment of the present invention.
[0047] Figure 2 It is a schematic diagram of a carton placement unit according to an embodiment of the present invention.
[0048] Figure 3 It is a schematic diagram of the structure of a material receiving translation and rotation drive unit according to an embodiment of the present invention.
[0049] Figure 4 It is a schematic structural diagram from another angle of an embodiment of the present invention.
[0050] Figure 5 It is a schematic structural diagram of a carton placement unit according to an embodiment of the present invention.
[0051] Figure 6 It is a partial schematic diagram of a carton placement unit according to an embodiment of the present invention.
[0052] Figure 7 It is a partial schematic diagram of the width telescopic limiting structure of a carton placement unit according to an embodiment of the present invention.
[0053] Figure 8 It is a schematic structural diagram from another angle of a carton placement unit of an embodiment of the present invention.
[0054] Fig. 9 It is a schematic structural diagram of a diaphragm ring removal unit according to an embodiment of the present invention.
[0055] Fig.10 It is a schematic structural diagram of a diaphragm ring according to an embodiment of the present invention.
[0056] Fig.11 It is a schematic structural diagram of a material receiving translation and rotation driving unit according to an embodiment of the present invention.
[0057] Fig.12 yes Fig.11 Schematic diagram of the enlarged structure of part A.
[0058] Fig.13 It is a schematic structural diagram of a material receiving translation and rotation driving unit according to an embodiment of the present invention.
[0059] Fig.14 It is a schematic structural diagram of an embodiment of the present invention.
[0060] Fig.15 It is a schematic diagram of the connection between a quantitative conveying device for receiving materials by layer and a conveying device for receiving materials in multiple specifications and packing them.
[0061] exist Figures 1 to 15 Included are:
[0062] 1 Carton placement unit:
[0063] 1-1 carton limit frame, 1-2 width adjustment drive bracket, 1-21 motor, 1-22 transmission belt, 1-23 transmission wheel,
[0064] 1-3 diaphragm ring, 1-4 L-shaped length adjustment plate, 1-5 rotation limit plate, 1-6 placement bottom plate, 1-7 width side plate, 1-8 length side plate, 1-9 gap, 1-10 first side plate, 1-11 second side plate, 1-12 bottom plate, 1-13 rotating cylinder, 1-14 clutch support side plate, 1-15 base, 1-51 pin hole, 1-16 angle fixing plate;
[0065] 2. Diaphragm ring removal unit:
[0066] 2-1 unloading electromagnet, 2-2 unloading lifting structure, 2-3 adjustable stroke cylinder, 2-4 unloading support frame;
[0067] 3. Material receiving translation and rotation drive unit:
[0068] 3-1 box mouth limit mechanism, 3-2 pin hole seat, 3-3 gate, 3-4 gate drive device, 3-5 rotating seat, 3-6 taper limit block, 3-62 limit adjustment hole, 3-7 box mouth plane electromagnet, 3-8 rotating shaft, 3-9 bearing seat, 3-10 translation and rotation connecting seat, 3-11 rotating connecting rod, 3-12 cylinder, 3-13 connecting plate;
[0069] 4 Lifting drive device:
[0070] 4-1 screw lift, 4-2 clutch lift seat, 4-3 lift base plate, 4-4 translation lift support seat, 4-5 screw, 4-6 clutch positioning pin, 4-7 electromagnet, 4-8 translation support frame, 4-9 guide rod;
[0071] 5 cartons;
[0072] Unloading box pushing unit: 6-1 unloading box push rod, 6-2 unloading box cylinder, 6-3 sliding sleeve, 6-4 sliding rod, 6-5 rotating connector, 6-6 fixed bearing seat, 6-7 rotating cylinder;
[0073] 7. Box connection platform.
[0074] A: quantitative conveying device for receiving materials by layer, B: conveying device for receiving materials of multiple specifications and packing them. DETAILED DESCRIPTION
[0075] The present invention will be further described with reference to the following examples. Example 1
[0076] Referring to the attached drawings, the multi-specification material receiving and packing conveying device of this embodiment is provided with a diaphragm ring 1-3, a material receiving translation and rotation driving unit 3, a lifting driving device 4, a carton placement unit 1 and a diaphragm ring removal unit 2. The upper frame of the diaphragm ring 1-3 is provided with a magnetic attraction portion 1-31 that can be attracted by a magnetic material. The material of the ring 1-3 of the embodiment is iron. Initially, the film bag is put into the carton 5, and the carton 5 is placed in the carton placement unit 1. The lifting driving device 4 drives the carton placement unit 1 to drive the carton 5 and the diaphragm ring 1-3 to rise and align with the diaphragm ring removal unit 2 for detection, and the removal electromagnet 2-1 is adjusted to be precisely aligned with the magnetic attraction portion 1-31 of the diaphragm ring 1-3. After the alignment check is completed, the lifting drive device 4 drives the carton 5 and the diaphragm ring 1-3 to move downward and horizontally to the bottom of the box mouth limiting mechanism 3-1 of the material receiving translation and rotation drive unit 3. The lifting drive device 4 makes the carton 5 and the diaphragm ring 1-3 rise, and the carton 5 is clamped in the box mouth limiting mechanism 3-1. The material receiving translation and rotation drive unit 3 makes the carton 5 flip the opening toward the layered material receiving and packing device 6 (the layered material receiving and packing device 6 in this embodiment is the prior art recently developed and disclosed by the applicant of the present invention) for material receiving. The prior art has a very difficult problem to solve in bagging and boxing, that is, after the film bag is put into the carton, if the machine equipment is used to automatically load the product, the film bag is easily deviated, shifted, dropped or slipped into the bottom of the box. Therefore, the prior art often faces a dilemma: either automatic boxing without putting a large film bag on the product, which results in that the material can only be taken out of the carton in a scattered manner, and it is easy to contaminate and dirty the product, which does not meet the hygiene requirements; or the film bag is put on first and then the products are put in one by one manually, but the work efficiency is low and the products are not neatly arranged (affected by various unstable factors of the workers). The present invention adopts diaphragm rings 1-3 to fix the film bag, which can effectively prevent the film bag from wrinkling, shifting and sliding. At the same time, it cooperates with other equipment to realize the functions of automatic boxing and removal of the diaphragm rings 1-3 after bagging, ensuring product hygiene, neat product boxing and high work efficiency.
[0077] In this embodiment, the carton placement unit is provided with a carton limiting frame 1-1 capable of carrying carton, and the carton limiting frame 1-1 is provided with a fixed placement seat, a width telescopic limiting structure, an L-shaped length adjustment plate 1-4, a rotating limiting plate 1-5, a width adjustment driving bracket 1-2 and a width adjustment driving device, and the width adjustment driving device is installed on the width adjustment driving bracket 1-2 and drives the width telescopic limiting structure to move. The fixed placement seat includes a placement bottom plate 1-6, a width side plate 1-7 and a length side plate 1-8, and the placement bottom plate 1-6, the width side plate 1-7 and the length side plate 1-8 are all provided with a gap 1-9. The width telescopic limiting structure includes a first side plate 1-10, a second side plate 1-11 and a bottom plate 1-12, the first side plate 1-10, the second side plate 1-11 and the bottom plate 1-12 are perpendicular to each other, the first side plate 1-10 and the bottom plate 1-12 are embedded in the gap 1-9 corresponding to the fixed placement seat, and the width telescopic limiting structure can be moved forward and backward relative to the fixed placement seat to adjust the position to meet the placement requirements of cartons 5 of different widths. The width adjustment drive device of this embodiment is provided with a motor 1-21, a transmission belt 1-22 and a transmission wheel 1-23, the transmission wheel 1-23 is installed on the width adjustment drive bracket 1-2, the motor 1-21 drives the transmission wheel 1-23 to rotate, the transmission belt 1-22 is installed on the transmission wheel 1-23 and drives the width telescopic limiting structure to translate, thereby realizing automatic width adjustment.
[0078] In order to facilitate the length adjustment in the longitudinal direction, the L-shaped length adjustment plate 1-4 of this embodiment is embedded in the gap 1-9 of the fixed placement seat. In order to facilitate the removal of the carton 5 filled with products, the rotary limit plate 1-5 of this embodiment is composed of a rotary cylinder 1-13, and the rotary cylinder 1-13 is fixedly installed on the L-shaped length adjustment plate 1-4. The rotary cylinder 1-31 and the rotary limit plate 1-5 can move together with the L-shaped length adjustment plate 1-4. When the carton 5 needs to be removed, the rotary cylinder 1-31 drives the rotary limit plate 5 to rotate outward and downward to form a carton outlet.
[0079] At the same time, the carton placement unit is also provided with a clutch support side plate 1-14, a base 1-15, an angle fixing plate 1-16, and a width adjustment drive bracket 1-2 fixed to the base 1-15. The base 1-15 is vertically fixed to the clutch support side plate 1-14, and an angle fixing plate 1-16 is also provided between the base 1-15 and the clutch support side plate 1-13. The function of the angle fixing plate 1-16 is to ensure that the clutch support side plate 1-14 and the base 1-15 are perpendicular to each other to avoid errors. If the clutch support side plate 1-14 and the base 1-15 are not at a right angle, the magnetic attraction portion 1-31 of the diaphragm ring 1-3 on the carton 5 cannot be accurately aligned with the removal electromagnet 2-1, and the diaphragm ring 1-3 cannot be smoothly removed.
[0080] A guide rail 1-17 is provided on the side of the clutch supporting side panel 1-14 of the carton placing unit 1, and a slider 1-18 is slidably provided on the guide rail 1-17, and the slider 1-18 is fixedly connected with a latch connecting seat 1-19, and the latch connecting seat 1-19 is provided with a latch 1-20, and the latch connecting seat 1-19 can be fixedly connected to the aluminum profile by screws, and the latch connecting seat 1-19 can be locked at different positions of the aluminum profile according to actual needs, and in actual application, the position and quantity of the latch 1-20 and the latch connecting seat 1-19 can be adjusted according to specific circumstances, but all belong to the scope of protection required by the present invention. Correspondingly, the back plate of the rotating seat 3-5 of the material receiving translation and rotation driving unit 3 is fixed with a pin hole seat 3-2, and the pin hole seat 3-2 is provided with a pin hole. The pin 1-20 can be assembled and plugged with the pin hole of the pin hole seat 3-2. When the lifting drive device 4 drives the carton placement unit 1 to rise toward the box mouth limit mechanism 3-1, the pin 1-20 can be inserted into the pin hole seat 3-2 corresponding to the back plate of the rotating seat 3-5 to play a role in reinforcing the connection. In order to further strengthen the firmness of the connection, the back plate of the rotating seat 3-5 of this embodiment can also be provided with an electromagnet 3-15 for adsorbing the clutch support side plate 1-14 to adsorb the diaphragm ring 1-3 and the carton 5. The diaphragm ring 1-3 is provided with a part that can be adsorbed by the electromagnet, and can also be made entirely of iron, or the main body can be made of stainless steel and the part that needs to be adsorbed is made of iron. The lower part of the rotating seat 3-5 of the material receiving translation and rotation driving unit 3 is fixed with a rotating shaft 3-8, which is rotatably mounted on the bearing seat 3-9, and the bearing seat 3-9 is fixed to the translation and rotation connecting seat 3-10. The upper part of the rotating seat 3-5 is hinged with one end of the rotating connecting rod 3-11, and the other end of the rotating connecting rod 3-11 is pushed and pulled by the cylinder 3-12. The box mouth limiting mechanism 3-1 includes a box mouth gate support frame 3-01, a gate 3-3 and a gate driving device 3-4. The box mouth gate support frame 3-01 is installed on the rotating seat 3-5 of the material receiving translation and rotation driving unit 3, and the inner sides of the four corners of the box mouth gate support frame 3-01 are all provided with tapered limiting blocks 3-6; the gate driving device 3-4 is installed on the side of the box mouth gate support frame 3-01 and drives the gate 3-3 to move through the connecting plate 3-13. The box mouth of the carton 5 is stuck in the box mouth limiting mechanism 3-1 and rotates together with the box mouth limiting mechanism 3-1. After rotation, it docks with the discharge port of the layer-by-layer material conveying device. The gate 3-3 gradually rises under the action of the gate driving device 3-4 to prevent the products transported into the carton 5 by the layer-by-layer material conveying device from falling out.
[0081] In this embodiment, the lifting drive device 4 is provided with a screw lift 4-1, a clutch lifting seat 4-2 and a lifting base plate 4-3. The nut of the screw lift 4-1 is fixedly installed on the translation lifting support seat 4-4. The upper part of the screw 4-5 is fixedly connected to the clutch lifting seat 4-2, and the bottom of the screw 4-5 is fixedly connected to the lifting base plate 4-3. The clutch lifting seat 4-2 is provided with a clutch positioning pin 4-6, and the base 1-15 of the carton placement unit 1 is provided with a pin corresponding to the clutch positioning pin 4-6. Hole 1-151, when the clutch positioning latch 4-6 is inserted into the latch hole 1-151, the carton placement unit 1 is connected and combined with the clutch lifting seat 4-2. In order to strengthen the connection firmness between the two, the clutch lifting seat 4-2 of this embodiment is also provided with an electromagnet 4-7. When in use, the electromagnet 4-7 is energized to generate magnetism and attract the base 1-15. When the carton placement unit 1 is separated from the clutch lifting seat 4-2, the electromagnet 4-7 is powered off and the clutch positioning latch 4-6 leaves the latch hole 1-151. It should be noted that the screw elevator 4-1 of the lifting drive device of the present invention can also be replaced with other equipment that can drive the clutch lifting seat 4-2 to lift, such as a mechanism composed of a motor 4-10, a transmission assembly 4-11, a gear (not shown in the figure) and a rack 4-12, the rack 4-12 is connected to the clutch lifting seat 4-2, the gear is meshed with the rack 12, and the gear is driven to rotate by the motor 4-10 through the transmission assembly 4-11.
[0082] In this embodiment, the diaphragm ring removal unit includes a removal support frame 2-4, an adjustable stroke cylinder 2-3, a removal lifting structure 2-2 and an electromagnet 2-1. The adjustable stroke cylinder 2-3 is installed on the removal support frame 2-4 and drives the removal lifting structure 2-2 to rise and fall. The removal lifting structure 2-2 is provided with an electromagnet 2-1 that can adsorb the diaphragm ring, wherein the frame of the removal lifting structure 2-2 is composed of aluminum profiles. The electromagnet 2-1 can be installed at any position of the aluminum profile through a connector, and the position of the electromagnet 2-1 on the aluminum profile can be adjusted at any time as needed. Among them, when it is necessary to change the carton specifications, the clutch carton placement unit automatically runs to adjust the limit block corresponding to the size specifications of the box mouth limit mechanism, and then runs to the diaphragm ring removal unit to adjust the electromagnet, and the calibration is completed and the above-mentioned action can be operated. The calibration method of the multi-specification material receiving, conveying and packing device of this embodiment includes the following steps:
[0083] (1) After placing the limit diaphragm ring into the large membrane bag, stuff the membrane bag exposed outside the limit diaphragm ring into the ring;
[0084] (2) Put the film bag together with the limiting diaphragm ring into the carton, then put the large film bag mouth into the carton cover, then press the carton cover back and temporarily fix it with adhesive tape;
[0085] (3) After placing the carton on the carton placement unit, adjust the width of the clutch cylinder at the bottom of the carton placement unit so that the clutch limit plate is close to the carton;
[0086] (4) The outlet is equipped with a 90-degree clutch cylinder connection length limit gate. Adjust the outlet limit gate to close to the paper box;
[0087] (5) After starting the adjustment, the multi-specification receiving and packing conveyor drives the carton and carton placement unit to move to the finished product receiving and lifting station;
[0088] (6) Measure the distance between the carton opening and the carton opening limit mechanism, and use this distance as the lifting height. Then the carton and the carton placement unit rise;
[0089] (7) The limit point on the outer edge of the diaphragm limit ring of the material receiving box cover limit unit corresponds to the electromagnet to complete the adjustment of the material receiving port and the carton height; adjust the box opening limit mechanism so that the four corners of the diaphragm ring are in a right angle state;
[0090] (8) Move to the diaphragm limit ring pulling position and complete the rise;
[0091] (9) The stroke adjustment cylinder measures the lifting height of the diaphragm limit ring and then descends;
[0092] (10) The electromagnet completes all adjustments corresponding to the attracted iron of the diaphragm limit ring and automatically runs to the material receiving and packaging standby station.
[0093] It should be noted that the fixed connection mentioned in the present invention refers to all connection methods that can achieve a firm connection between two components, including but not limited to welding, threaded connection, bolt connection, riveting and snap connection, etc. Technical personnel in this field can select the most appropriate connection method to achieve fixed connection according to actual conditions.
[0094] Among them, the workstations recorded in all the above embodiments are only the locations where specific equipment is located when implementing a certain function. The location of the workstation can be determined based on the actual factory space, layout and size of the equipment. The actual location of the workstation does not constitute a limitation on the scope of protection of this patent, and the method for technicians in this field to arrange the workstations of the equipment according to actual conditions is clear and definite. Example 2
[0095] The main technical scheme of this embodiment is basically the same as that of embodiment 1. The features not explained in this embodiment are explained in embodiment 1 and will not be described again. In this embodiment, the width adjustment drive device can also be a cylinder 1-24, and the cylinder 1-24 drives the width telescopic limit structure to move horizontally. The cylinder 1-24 is installed on the aluminum profile 1-25 through the connecting plate 1-26, and the special structure of the aluminum profile 1-25 can be used to facilitate the local adjustment of the position. Example 3
[0096] The main technical scheme of this embodiment is basically the same as that of Embodiment 1. The features not explained in this embodiment adopt the explanation in Embodiment 1 and will not be described again. In this embodiment, the multi-specification material receiving and packing conveying device is also provided with a box unloading pushing unit and a box receiving telescopic platform 7. The box unloading pushing unit includes a box unloading push rod 6-1, a box unloading cylinder 6-2, a sleeve 6-3, a slide rod 6-4, a rotating connection 6-5, a fixed bearing seat 6-6 and a rotating cylinder 6-7. The rotating shaft of the rotating cylinder 6-7 passes through the fixed bearing seat 6-6 and drives the rotating connection 6-5 to rotate. The rotating connection 6-5 drives the box unloading push rod 6-1 to rotate. The box unloading push rod 6-1 is driven by the box unloading cylinder 6-2 to translate and push the carton to the box receiving telescopic platform. The lower part of the rotating connection 6-5 is connected to the sleeve 6-3, and the sleeve 6-3 is slidably arranged on the slide rod 6-4. Example 4
[0097] The main technical scheme of this embodiment is basically the same as that of embodiment 1. For features not explained in this embodiment, the explanation in embodiment 1 is adopted and will not be repeated here. In this embodiment, the side surface 3-61 of one end of the tapered stop block 3-6 located in the box mouth gate support frame 3-01 is inclined to form a taper to facilitate the box mouth of the carton 5 to extend from bottom to top. The other end of the tapered stop block 3-6 extending out of the box mouth gate support frame 3-01 is provided with a limit adjustment hole 3-62 for installing a bolt, and the distance between the tapered stop block 3-6 and the carton is adjusted according to actual needs. Example 5
[0098] The main technical scheme of this embodiment is basically the same as that of embodiment 1. The features not explained in this embodiment are explained in embodiment 1 and will not be described again. In this embodiment, the box port gate support frame 3-01 is provided with a box port plane electromagnet 3-7, so that the diaphragm ring 1-3 can be better stabilized in a preset position. Example 6
[0099] The main technical scheme of this embodiment is basically the same as that of Embodiment 1. The features not explained in this embodiment adopt the explanation in Embodiment 1 and will not be repeated here. The multi-specification material receiving and packing conveying device of this embodiment is suitable for a multi-functional cup-making in-mold labeling conveying and packing production line. The multi-specification material receiving and packing conveying device is a quantitative material receiving and packing conveying device according to layers of the production line. At the same time, the production line includes a cup-making machine, an in-mold labeling unit and a stacking conveying and packing unit, wherein the in-mold labeling material taking and conveying equipment group includes a multi-functional in-mold labeling robot, a material taking and conveying robot, a label transfer device, a label bin device and a label conveying robot. The cup-making machine is used to produce and shape the sheet material into cups. The multi-functional in-mold labeling robot is used to take the label from the label transfer conveying device and put it into the cup-making mold of the cup-making machine and take out the product; the material taking and conveying robot is used to take the material from the multi-functional in-mold labeling robot and convey it to the stacking conveying and packing unit. The stacking, conveying and packing unit includes an alternating material receiving and stacking device, a transfer conveying robot, two single-row multi-strip conveying devices, a translation and rotary conveying device, a material receiving quantitative conveying platform, a whole-layer quantitative packing conveying device and a layer-by-layer material receiving and quantitative conveying device. The unloading conveying robot takes materials from the cup making machine and stacks the materials on one of the receiving trays of the alternating material receiving and stacking device. The transfer conveying robot takes materials from the receiving tray of the alternating material receiving and stacking device and transfers them to the single-row multi-strip conveying device to be stacked into a whole strip. The single-row multi-strip conveying device conveys multiple strips of materials to the translation and rotary conveying device. The translation and rotary conveying device pushes the materials to the material receiving quantitative conveying platform. The material receiving quantitative conveying platform conveys the materials to the whole-layer quantitative packing conveying device. The whole-layer quantitative packing conveying device pushes the materials by layer to the cartons of the layer-by-layer material receiving and quantitative conveying device. The layer-by-layer material receiving and quantitative conveying device is loaded with cartons. When materials are fed into cartons, the layer-by-layer material receiving and quantitative conveying device does not need to be lifted or lowered, but the whole-layer quantitative packing conveying device can be lifted or lowered to push the materials into the boxes by layer.
[0100] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the claims. A person skilled in the art should understand and modify or replace the technical solutions of the present invention with equivalents by referring to the preferred embodiments, but the technical solutions of the present invention are substantially the same and within the scope of protection.
Claims
1. Multi-specification material receiving, packing and conveying device, characterized by: A material receiving translation and rotation drive unit (3), a lifting drive device (4), a translation drive device, a carton placement unit (1), a diaphragm ring removal unit (2) and a diaphragm ring are provided. The material receiving translation and rotation drive unit (3) is provided with a box opening limiting mechanism (3-1) capable of clamping the carton opening. The material receiving translation and rotation drive unit is provided with a rotating seat (3-5). The box opening limiting mechanism (3-1) is installed on the rotating seat (3-5). The lower part of the rotating seat (3-5) is rotatably installed on the translation and rotation connecting seat (3-10) through a bearing seat and a rotating shaft. The upper part of the rotating seat (3-5) is connected to the rotating connecting rod (3-11). One end of the rotating connecting rod (3-11) is hinged, and the other end of the rotating connecting rod (3-11) is pushed and pulled by the cylinder (3-12); the carton placement unit is provided with a clutch support side plate (1-14) and a base, the base (1-15) is vertically fixed to the clutch support side plate (1-14), and the clutch support side plate (1-14) of the carton placement unit is provided with an attracted iron and a latch; the back plate of the rotating seat (3-5) is provided with a latch hole seat (3-2) with a latch hole and an electromagnet for adsorbing the clutch support side plate (1-14) of the carton placement unit, and the latch (1-20) corresponds to the latch hole of the latch hole seat (3-2) and can be assembled and plugged; When it is necessary to load a carton, the lifting drive device can drive the carton and the diaphragm ring to move downward and horizontally to the bottom of the box mouth limiting mechanism of the material receiving translation and rotation drive unit, and then the lifting drive device causes the carton and the diaphragm ring to rise so that the carton is clamped on the box mouth limiting mechanism; when the diaphragm ring is to be pulled out, the translation drive device drives the carton placement unit to be sent from the material receiving translation and rotation drive unit (3) to the bottom of the diaphragm ring pulling and removing unit (2), and the lifting drive device drives the carton placement unit to rise. The diaphragm ring pulling and removing unit (2) is provided with a pulling and removing electromagnet (2-1), and the pulling and removing electromagnet (2-1) is energized to adsorb the diaphragm ring (1-3) and pull the diaphragm ring (1-3) out of the carton (5); The box mouth limiting mechanism (3-1) comprises a box mouth gate support frame (3-01), a gate (3-3) and a gate driving device (3-4); the box mouth gate support frame (3-01) is mounted on a rotating seat (3-5) of a material receiving translation and rotation driving unit (3); the box mouth gate support frame (3-01) is provided with a tapered limiting block (3-6) for adjusting the length and width; the tapered limiting block (3-6) is located in the box mouth gate support frame (3-01) and has an inclined side surface (3-61); the other end of the tapered limiting block (3-6) extending out of the box mouth gate support frame (3-01) is provided with a limiting adjustment hole (3-62) for mounting a bolt; the gate driving device (3-4) is mounted on the side of the box mouth gate support frame (3-01) and drives the gate (3-3) to move through a connecting plate (3-13); The material receiving translation and rotation drive unit (3), the lifting drive device (4), the translation drive device, the carton placement unit (1) and the diaphragm ring removal unit (2) are all controlled by a PLC control system to operate in coordination.
2. The multi-specification material receiving and packing conveying device according to claim 1 is characterized in that: The carton placement unit (1) is provided with a fixed placement seat, a width telescopic limiting structure, an L-shaped length adjustment plate (1-4) and a rotation limiting plate (1-5); the fixed placement seat comprises a placement bottom plate (1-6), a width side plate (1-7) and a length side plate (1-8); the placement bottom plate (1-6), the width side plate (1-7) and the length side plate (1-8) are all provided with a slit (1-9); The width telescopic limiting structure comprises a first side plate (1-10), a second side plate (1-11) and a bottom plate (1-12); the first side plate (1-10), the second side plate (1-11) and the bottom plate (1-12) are perpendicular to each other; the first side plate (1-10) and the bottom plate (1-12) are embedded in a gap (1-9) corresponding to the fixed placement seat; The L-shaped length adjustment plate (1-4) is embedded in the gap (1-9) of the fixed placement seat; The rotating limit plate (1-5) is driven to rotate by a rotating cylinder (1-13) or a motor, and the rotating cylinder or the motor is fixedly mounted on the L-shaped length adjustment plate (1-4).
3. The multi-specification material receiving and packing conveying device according to claim 2 is characterized in that: The carton placement unit is provided with a clutch support side plate (1-14), a base (1-15), an angle fixing plate (1-16), a width adjustment drive bracket (1-2) and a width adjustment drive device, wherein the width adjustment drive device is installed on the width adjustment drive bracket (1-2) and drives the width telescopic limit structure to move; The width adjustment driving bracket (1-2) is fixed to the base (1-15), and an angle fixing plate (1-16) is also provided between the base (1-15) and the clutch support side plate (1-14).
4. The multi-specification material receiving and packing conveying device according to claim 3 is characterized in that: The width adjustment driving device is a cylinder (1-24), and the cylinder (1-24) drives the width telescopic limiting structure to move in translation.
5. The multi-specification material receiving and packing conveying device according to claim 3 is characterized in that: A guide rail (1-17) is provided on the side of the clutch support side plate (1-14); a slider (1-18) is slidably provided on the guide rail (1-17); a latch connection seat (1-19) is fixedly connected to the slider (1-18); the latch connection seat (1-19) is provided with a latch (1-20); the latch connection seat (1-19) can be connected to the aluminum profile (1-21) by means of screws; and the height of the latch connection seat (1-19) is adjusted based on the box opening.
6. The multi-specification material receiving and packing conveying device according to claim 1 is characterized in that: The lifting drive device drives the lifting bottom plate and the clutch lifting seat to lift and lower. The clutch lifting seat (4-2) is provided with a clutch positioning latch (4-6). Correspondingly, the base (1-15) of the carton placement unit (1) is provided with a latch hole (1-151) corresponding to the clutch positioning latch (4-6).
7. The multi-specification material receiving and packing conveying device according to claim 6 is characterized in that: The lifting drive device is a screw lift (4-1), the nut of the screw lift (4-1) is fixedly mounted on the translation lifting support seat (4-4), the upper part of the screw (4-5) is fixedly connected to the clutch lifting seat (4-2), and the bottom of the screw (4-5) is fixedly connected to the lifting bottom plate (4-3); Alternatively, the lifting drive device comprises a motor, a gear, a toothed bar, a track and a slider, the motor drives the gear to rotate, the gear and the toothed bar mesh with each other for transmission, the toothed bar is fixedly connected to the track, the track is slidably mounted on the slider, the slider is fixed to the translation lifting support seat, the upper ends of the toothed bar and the track are fixedly connected to the clutch lifting seat (4-2), and the lower ends of the pressure strip and the track are fixedly connected to the lifting bottom plate (4-3).
8. The multi-specification material receiving and packing conveying device according to claim 7 is characterized in that: The clutch lifting seat (4-2) is also provided with an electromagnet (4-7).
9. The multi-specification material receiving and packing conveying device according to claim 8 is characterized in that: The box opening gate support frame (3-01) is provided with a box opening plane electromagnet (3-7) capable of adsorbing the diaphragm ring.
10. The multi-specification material receiving and packing conveying device according to claim 1 is characterized in that: The diaphragm ring extraction unit (2) comprises an extraction support frame, an adjustable stroke cylinder, an extraction lifting structure and an electromagnet. The adjustable stroke cylinder is mounted on the extraction support frame and drives the extraction lifting structure to move up and down. The extraction lifting structure is provided with an electromagnet capable of adsorbing the diaphragm ring.
11. The multi-specification material receiving and packing conveying device according to claim 1 is characterized in that: A box unloading pushing unit and a box receiving telescopic platform are also provided. The box unloading pushing unit includes a box unloading push rod, a box unloading cylinder, a sliding sleeve, a sliding rod, a rotating connection, a fixed bearing seat and a rotating cylinder. The rotating shaft of the rotating cylinder passes through the fixed bearing seat and drives the rotating connection to rotate. The rotating connection drives the box unloading push rod to rotate. The box unloading push rod is driven by the box unloading cylinder to translate and push the carton to the box receiving telescopic platform. The lower part of the rotating connection is connected to the sliding sleeve, and the sliding sleeve is slidably arranged on the sliding rod.
12. The multi-specification material receiving and packing conveying device according to claim 1 is characterized in that: The lower part of the rotating seat (3-5) is fixed to the bearing and is rotatably mounted on the bearing seat (3-9) via a rotating shaft. The bearing seat (3-9) is fixed to the translation and rotation connecting seat (3-10).
Citation Information
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