A high-precision platen tape feeding device for welding
By designing a high-precision plate conveyor device including oil cylinder, roller component and pressure plate component, the problem that welding equipment in the prior art cannot control the feed amount of the plate belt in high-precision, and the high-precision adjustment of the feed amount of the plate belt and the accuracy of the welding position are achieved.
Patent Information
- Application Number
- CN202010916771.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-03
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2040-09-03
AI Technical Summary
In the existing steel belt production lines, the platen conveyor device of the welding equipment cannot control the platen conveyor feed volume with high accuracy, resulting in inaccurate welding position and affecting the yield rate.
A high-precision plate conveyor device including a first oil cylinder, a moving frame, a second oil cylinder, a sliding seat, an upper and lower roller parts and a pressure plate part is designed. Through the expansion and contraction of the oil cylinder and the rotation of the roller parts, high-precision feed or retraction control of the plate belt is realized.
It realizes high-precision adjustment of the plate belt feed volume, improves the accuracy of welding position, and meets the requirements of welding process in the steel belt production line.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel strip production welding, and in particular to a high-precision pressing plate belt feeding device for welding. Background Art
[0002] In the steel industry, in order to improve the process flow of steel coil production lines and increase the yield of steel strip products, welding equipment is arranged on different production line units. The welding equipment welds the tail of the previous steel coil and the head of the next steel coil to improve production efficiency. The tail of the steel coil and the head of the next steel coil are sheared by the transverse shearing equipment. There is a certain distance from the welding area of the welding equipment. In order to meet the welding requirements of the welding equipment, it is necessary to accurately deliver the tail of the previous coil and the head of the next coil to the welding area for the convenience of the welder. In order to meet the above requirements, there must be a pressure plate feeding device in front and behind the welding equipment to meet the welding process requirements of the production line.
[0003] In the prior art, the pressure plate belt feeding device of the welding machine equipment on the unit production line adopts the method that the head or tail of the strip is fixedly clamped by the pressure plate and the lower platform respectively, and the hydraulic cylinder pushes the lower platform and the pressure plate device to move the head or tail of the strip to the welding area. The pressure plate cannot press down and feed the strip to jointly control the feed amount of the head or tail of the strip, and the feeding accuracy is low. This pressure plate belt feeding method requires high position accuracy of the stop position of the head or tail of the strip after transverse shearing, so as to ensure the accurate position of the strip to the welding area, and has high requirements for the position control of the head or tail of the production line strip. Summary of the invention
[0004] The invention provides a high-precision pressure plate belt feeding device for welding, which can adjust the plate belt feeding amount with high precision.
[0005] The present invention provides a high-precision pressing plate tape feeding device for welding, comprising:
[0006] frame;
[0007] The first oil cylinder is arranged vertically, and the fixed end is fixedly connected to the frame;
[0008] The movable frame is arranged below the first oil cylinder and is fixedly connected to the telescopic end of the first oil cylinder;
[0009] Two second oil cylinders are symmetrically arranged on both sides of the first oil cylinder with the first oil cylinder as the center, and the fixed ends are connected to the movable frame;
[0010] A sliding seat, fixedly connected to the telescopic end of the second oil cylinder, and slidably connected to the moving frame;
[0011] The upper roller component is arranged below the moving frame and connected to the sliding seat;
[0012] The lower roller component is arranged below the upper roller component and connected to the frame;
[0013] The pressure plate component is arranged on one side of the upper roller component, and the upper end of the pressure plate component is connected to the movable frame.
[0014] Optionally, also include:
[0015] A plurality of guide pillars are arranged parallel to the axial direction of the first oil cylinder, and the lower ends of the guide pillars are fixedly connected to the movable frame;
[0016] The pressing plate frame is fixedly installed on the frame. The pressing plate frame has a plurality of through holes along the axial direction parallel to the frame. The guide pillars respectively penetrate the through holes and slide with the pressing plate frame along the axial direction.
[0017] Optionally, a welding platform is also included, which is fixed to the frame, and the upper end surface of the welding platform is flush with the upper surface of the lower roller component.
[0018] Optionally, a reduction motor is also included, which is installed on the frame and has an output end connected to the roller shaft of the lower roller component.
[0019] Optionally, the pressure plate component is a piano-key type pressure plate.
[0020] Optionally, the sliding seat is provided with a longitudinal guide groove, and the movable frame is provided with a boss, and the boss cooperates with the longitudinal guide groove so that the sliding seat is slidably cooperated with the movable frame along the axial direction.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention adopts a pressure plate device to press down and then clamp the plate strip, and can adjust the plate strip feed amount with high precision. The first oil cylinder is extended to press the pressure plate device down, and the second oil cylinder is extended to clamp the upper and lower roller parts to clamp the plate strip. At the same time, the double second oil cylinder reacts with the first oil cylinder to shorten its telescopic end, which can create a small gap between the pressure plate device and the plate surface. The lower roller component rotates to feed or retreat the clamped plate strip, thereby improving the accuracy of the welding position. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A front view of a high-precision pressing plate tape feeding device for welding provided by an embodiment of the present invention;
[0023] Figure 2 A top view of a high-precision pressure plate tape feeding device for welding provided by an embodiment of the present invention;
[0024] Figure 3 A left view of the upper structure of a high-precision pressing plate tape feeding device for welding provided by an embodiment of the present invention;
[0025] Figure 4 for Figure 1 A local enlarged schematic diagram of point A in the middle.
[0026] Description of reference numerals:
[0027] 1-welding platform, 2-lower roller assembly, 3-pressing plate assembly, 4-frame, 5-reduction motor, 6-pressing plate frame, 7-second oil cylinder, 8-guide column, 9-first oil cylinder, 10-moving frame, 11-upper roller assembly, 12-sliding seat. DETAILED DESCRIPTION
[0028] A specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific implementation.
[0029] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the technical solutions of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0030] like Figure 1-2 As shown, a high-precision pressure plate tape feeding device for welding provided by an embodiment of the present invention comprises: a frame 4, a first oil cylinder 9, a movable frame 10, two second oil cylinders 7, a sliding seat 12, an upper roller component 11, a lower roller component 2 and a pressure plate component 3. The first oil cylinder 9 is arranged vertically, and the fixed end is fixedly connected to the frame 4. The movable frame 10 is arranged below the first oil cylinder 9 and is fixedly connected to the telescopic end of the first oil cylinder 9. The two second oil cylinders 7 are symmetrically arranged on both sides of the first oil cylinder 9 with the first oil cylinder 9 as the center, and the fixed end is connected to the movable frame 10. The sliding seat 12 is fixedly connected to the telescopic end of the second oil cylinder 7 and is slidably connected to the movable frame 10. The upper roller component 11 is arranged below the movable frame 10 and is connected to the sliding seat 12. The lower roller component 2 is arranged below the upper roller component 11 and is connected to the frame 4. The pressure plate component 3 is arranged on one side of the upper roller component 11, and the upper end is connected to the movable frame 10. In this embodiment, the first oil cylinder 9, the second oil cylinder 7 and the pressure plate component are respectively connected to the power supply through their respective control buttons.
[0031] Usage and working principle: After the steel coil strip is sheared and aligned, the head or tail of the strip moves to a certain position on both sides of the welding area, and the control button of the first oil cylinder 9 is turned on. The telescopic end of one oil cylinder 9 extends to drive the moving frame 10 and the two second oil cylinders 7 to move downward synchronously, and the sliding seat 12 fixedly connected thereto moves downward, driving the upper roller component 11 to move downward synchronously, and the pressure plate component 3 moves downward with the moving frame 10 until the head or tail of the strip is flattened, and detects whether the distance between the head and the tail of the strip meets the welding process requirements (lap welding requires a certain amount of overlap between the head and the tail of the strip, and butt welding requires a certain distance gap between the head and the tail of the strip). When the stop position of the head and the tail of the strip does not meet the process requirements, the control button of the second oil cylinder 7 is turned on, and the telescopic ends of the two second oil cylinders 7 installed on the moving frame 10 extend to cause the sliding seat 12 fixedly connected thereto to move downward, driving the upper roller component 11 to move downward and to be connected to the lower roller component installed on the frame 4. 2 clamps the plate strip. At the same time, due to the extension of the second oil cylinder 7, the first oil cylinder 9 retracts a certain distance, so that a small gap is generated between the movable frame 10 and the plate strip, and the pressure plate component 3 is lifted and no longer contacts the plate strip. At this time, the lower roller component 2 is started to rotate until the clamped plate strip is fed or retreated to meet the welding process requirements. Then the lower roller component 2 is operated to stop rotating. Subsequently, the telescopic end of the second oil cylinder 7 is shortened, and the upper roller component 11 is separated from the lower roller component 2. The first oil cylinder 9 resumes the maximum extension distance to make the movable frame 10 clamp the plate strip, and the pressure plate component 3 installed on the movable frame 10 is started until the belt head or belt tail is clamped. After the above operations are completed, the plate strip is ready for welding. The sliding seat 12 plays a guiding and limiting role. The sliding seat 12 cooperates with the movable frame 10 along the vertical sliding, so that the sliding seat 12 can only move up and down vertically, so that the upper roller component 11 fixed thereto moves up and down vertically without position displacement.
[0032] The present invention adopts a pressure plate device to press down and then clamp the plate strip, and can adjust the plate strip feed amount with high precision. The first oil cylinder is extended to press the pressure plate device down, and the second oil cylinder is extended to clamp the upper and lower roller parts of the plate strip. At the same time, the double second oil cylinder reacts with the first oil cylinder to shorten its telescopic end, which can produce a small gap between the pressure plate device and the plate surface. The lower roller component rotates to feed or retreat the clamped plate strip, thereby improving the accuracy of the welding position.
[0033] like Figure 3 As shown, a high-precision pressure plate tape feeding device for welding provided by an embodiment of the present invention also includes: a plurality of guide pillars 8 and a pressure plate frame 6. The plurality of guide pillars 8 are arranged parallel to the axial direction of the first oil cylinder 9, and the lower ends are fixedly connected to the movable frame 10. The pressure plate frame 6 is fixedly installed on the frame 4. The pressure plate frame 6 has a plurality of through holes along the axial direction parallel to the frame 4. The guide pillars 8 respectively pass through the through holes and slide with the pressure plate frame 6 along the axial direction.
[0034] In this embodiment, there are two guide columns 8 and two through holes, which are symmetrically arranged on the left and right sides of the first oil cylinder 9. The guide columns 8 play a guiding and limiting role. The guide columns 8 and the pressure plate frame 6 slide together along the axial direction, so that the guide columns 8 can only move vertically up and down, thereby making the movable frame 10 fixed thereto move vertically up and down without causing position deviation.
[0035] like Figure 4 As shown, a high-precision pressure plate feeding device for welding provided by an embodiment of the present invention also includes a welding platform 1, which is fixed to a frame 4, and the upper end surface of the welding platform 1 is flush with the upper surface of the lower roller component 2, and the plate and strip are placed on the welding platform 1 for welding and transmission.
[0036] Optionally, a reduction motor 5 is also included. The reduction motor 5 is installed on the frame 4, and the output end is connected to the roller shaft of the lower roller component 2. The reduction motor 5 is used to drive the lower roller component 2 to rotate, and the reduction motor 5 is connected to a power source.
[0037] Optionally, the pressure plate component 3 is a piano-key type pressure plate, and the airbag of the pressure plate device can compress the plate strip for a second time after being inflated, so that the plate strip can be compressed better when the shape of the plate strip is not good.
[0038] Optionally, the sliding seat 12 has a longitudinal guide groove, and the moving frame 10 has a boss, and the boss cooperates with the longitudinal guide groove, so that the sliding seat 12 and the moving frame 10 can slide and cooperate with each other along the axial direction.
[0039] Usage method and working principle: The head or tail of the steel coil is moved to a position on both sides of the welding area on the welding platform 1 after being sheared horizontally, and the telescopic end of the first oil cylinder 9 is extended to drive the moving frame 10 and the two second oil cylinders 7 to move downward synchronously. At the same time, the guide column 8 moves downward along the through hole of the pressure plate frame 6, and the sliding seat 12 fixedly connected to the second oil cylinder 7 moves downward, driving the upper roller component 11 to move downward synchronously, and the pressure plate component 3 moves downward with the moving frame 10 until the head or tail of the strip is flattened, and detects whether the distance between the head and the tail of the strip meets the welding process requirements (lap welding requires a certain amount of overlap between the head and the tail of the strip, and butt welding requires a certain distance gap between the head and the tail of the strip). When the stop position of the head and the tail of the strip does not meet the process requirements, the telescopic ends of the two second oil cylinders 7 installed on the moving frame 10 are extended to cause the sliding seat 12 fixedly connected thereto to move downward, driving the upper roller component 11 to move downward and clamp the strip with the lower roller component 2 installed on the frame 4, reducing The high-speed motor 5 drives the lower roller component 2 to rotate. At the same time, due to the extension of the second oil cylinder 7, the first oil cylinder 9 retracts a certain distance, so that a small gap is generated between the movable frame 10 and the plate strip, and the pressure plate component 3 is lifted and no longer contacts the plate strip. At this time, the lower roller component 2 is started to rotate until the clamped plate strip is fed or retreated to meet the welding process requirements. Then the operation makes the lower roller component 2 no longer rotate. Subsequently, the telescopic end of the second oil cylinder 7 is shortened, and the upper roller component 11 is separated from the lower roller component 2. The first oil cylinder 9 resumes the maximum extension distance to make the movable frame 10 press the plate strip. The pressure plate component 3 installed on the movable frame 10 is started again until the belt head or tail is pressed. After the above operations are completed, the plate strip is ready for welding. The sliding seat 12 plays a guiding and limiting role. The sliding seat 12 cooperates with the movable frame 10 along the vertical sliding, so that the sliding seat 12 can only move up and down vertically, so that the upper roller component 11 fixed thereto moves up and down vertically without position displacement.
[0040] The above disclosures are only several specific embodiments of the present invention. However, the embodiments of the present invention are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.
Claims
1. A high-precision platen tape feeding device for welding, characterized in that: include: Rack (4); A first oil cylinder (9) is arranged vertically, and a fixed end is fixedly connected to the frame (4); A movable frame (10) is disposed below the first oil cylinder (9) and is fixedly connected to the telescopic end of the first oil cylinder (9); Two second oil cylinders (7) are symmetrically arranged on both sides of the first oil cylinder (9) with the first oil cylinder (9) as the center, and the fixed ends are connected to the movable frame (10); A sliding seat (12) is fixedly connected to the telescopic end of the second oil cylinder (7) and is slidably connected to the moving frame (10); An upper roller component (11) is arranged below the movable frame (10) and connected to the sliding seat (12); A lower roller component (2) is arranged below the upper roller component (11) and is connected to the frame (4); A pressure plate component (3) is arranged on one side of the upper roller component (11), and the upper end of the pressure plate component (3) is connected to the movable frame (10); Also includes: A plurality of guide pillars (8) are arranged parallel to the axial direction of the first oil cylinder (9), and the lower ends of the guide pillars are fixedly connected to the movable frame (10); A pressure plate frame (6) is fixedly mounted on the frame (4), the pressure plate frame (6) having a plurality of through holes along an axial direction parallel to the frame (4), the guide pillars (8) respectively passing through the through holes and slidingly cooperating with the pressure plate frame (6) along the axial direction; It also comprises a welding platform (1), wherein the welding platform (1) is fixedly connected to the frame (4), and the upper end surface of the welding platform (1) is flush with the upper surface of the lower roller component (2).
2. The high-precision platen tape feeding device for welding according to claim 1, characterized in that: It also includes a reduction motor (5), which is mounted on the frame (4) and has an output end connected to the roller shaft of the lower roller component (2).
3. The high-precision platen tape feeding device for welding according to claim 1, characterized in that: The pressure plate component (3) is a piano-key type pressure plate.
4. The high-precision platen tape feeding device for welding according to claim 1, characterized in that: The sliding seat (12) is provided with a longitudinal guide groove, and the moving frame (10) is provided with a boss, and the boss cooperates with the longitudinal guide groove so that the sliding seat (12) and the moving frame (10) can slide and cooperate with each other along the axial direction.
Citation Information
Patent Citations
High-precision pressing plate belt conveying device for welding
CN212526599U