A remote intelligent mobile mortar production equipment

Abstract

The present invention discloses a remote intelligent mobile mortar production equipment, which relates to the technical field of mortar production. The present invention includes a cement batching control mechanism, a sand batching control mechanism, a stirring mechanism, a control device, and a PLC controller. The PLC controller is respectively connected with a cement conveying pipeline, a sand conveying pipeline, a first screw conveyor, a second screw conveyor, a first flange column type weighing sensor, a second flange column type weighing sensor, a third flange column type weighing sensor, a first electric butterfly valve, a second electric butterfly valve, and a third electric butterfly valve to control the batching and stirring of the entire mortar production system. The present invention occupies a small space, has good structural stability, high strength, is easy to install and disassemble, can be disassembled and transported for re-construction and production, has a high level of automation and intelligence, can realize remote control, and realizes unmanned on-site production management, thereby improving the intelligence and automation of production.

Description

Technical Field

[0001] The invention belongs to the technical field of mortar production, and in particular relates to a remote intelligent mobile mortar production device. Background Art

[0002] Mortar is a bonding material used for bricklaying in construction. It is made of a certain proportion of sand and binder (cement, lime paste, clay, etc.) and water. It is also called mortar or mortar. Common mortars include cement mortar, mixed mortar (or cement lime mortar), lime mortar and clay mortar. In the preparation process of mortar, cement, sand, admixtures and water need to be mixed according to the proportion corresponding to the mortar model and stirred. The existing mortar preparation is mostly carried out in a regional mixing station by a very high and large preparation system, and then transported to the construction site for use by a mixer truck. The following problems will arise in this process: first, the intermediate transportation cost increases; second, due to the bumps or vibrations caused by the mortar during transportation, the quality of the mortar is reduced. The mortar produced by the mortar mixing station under the existing model has serious segregation problems during storage and transportation, which leads to changes in the quality and performance of the mortar, and large areas of hollowing and falling off on the wall due to the segregation problem; finally, the construction cost of the mortar mixing station is huge. When the mixing station is very far away from the construction site, the cost is unimaginable. Due to the huge size of the mixing station, it is generally scrapped directly when there is no demand for mortar around, and it has no use value, and it cannot be disassembled and reinstalled very quickly and conveniently; therefore, the existing mortar preparation has many disadvantages and inconveniences. In view of the above problems, it is of great significance to provide a remote intelligent mobile mortar production equipment. Summary of the invention

[0003] The present invention provides a remote intelligent mobile mortar production device to solve the above problems.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0005] A remote intelligent mobile mortar production device of the present invention comprises:

[0006] The cement batching control mechanism comprises a first installation frame which is arranged horizontally and has adjustable height, a first dustproof sealing cover which is installed on the first installation frame and is located at the top, two cement hoppers which are installed on the first installation frame and are located at the bottom of the first dustproof sealing cover, and a first screw conveyor which is arranged horizontally and is connected to the cement discharge port at the bottom of the two cement hoppers through a first electric butterfly valve. Each corner of the cement hopper is fixedly connected to the first installation frame through a supporting column and a first flange column weighing sensor. The cement hopper is connected to the first aggregate trough in the middle of the cement hopper through a cement conveying pipeline passing through the first dustproof sealing cover, and then the first branch pipe supplies the two cement hoppers respectively. The top of the cement hopper is sealed and connected to the first dustproof sealing cover; the side of the bucket cone of the cement hopper is provided with an arch breaker;

[0007] Sand batching control mechanism: comprising a second installation frame with adjustable height arranged horizontally, a second dustproof sealing cover installed on the top of the second installation frame, three sand buckets installed on the second installation frame and located at the bottom of the second dustproof sealing cover, and a second screw conveyor arranged horizontally and connected to the sand discharge port at the bottom of the sand bucket through a second electric butterfly valve. The sand bucket is fixedly connected to the second installation frame by a second flange column weighing sensor in the same connection method as the cement bucket; the sand bucket is connected to the second collecting trough in the middle of the sand bucket through the second dustproof sealing cover by a sand conveying pipeline, and then the two sand buckets are respectively fed by a second branch pipe, and the top of the sand bucket is sealed and connected to the second dustproof sealing cover; the sand bucket has the same structure as the cement bucket;

[0008] A stirring mechanism: comprising a mounting frame and a stirrer mounted on the stirring machine mounting frame through a third flange column type weighing sensor, wherein the stirring machine mounting frame comprises a fixed base, support legs located at each corner of the fixed base and vertically arranged, the support legs being fixedly connected to the connecting ears on the stirrer through a flange plate by the third flange column type weighing sensor; an additive input pipe and a water input pipe whose ends extend into the stirrer are fixedly mounted on the fixed base on the side facing away from the stirring discharge port through a bracket with a limiting hole on the top, the additive input pipe is mounted with a first electric ball valve and a first liquid flow meter for controlling the flow rate, and the water input pipe is mounted with a second electric ball valve and a second liquid flow meter for controlling the water flow rate; one end of the additive input pipe and the water input pipe are respectively connected to the additive storage tank and the water storage tank mounted on the second mounting frame;

[0009] The discharge end of the first screw conveyor and the discharge end of the second screw conveyor are respectively discharged into the mixer; a stirring discharge port is arranged outside the mixer, and a third electric butterfly valve for controlling the discharge is installed at the stirring discharge port; the stirring mechanism is located at the front side of the cement batching control mechanism and the right side of the sand batching control mechanism; the sum of the length of the cement batching control mechanism and the width of the stirring mechanism is equal to the length of the sand batching control mechanism, and the three are arranged in two equal rows in parallel; a dust collector is installed on the top of the first dustproof sealing cover through a support leg, and the side of the dust collector is connected to the first dustproof sealing cover through a first air inlet pipe respectively;

[0010] The first dustproof sealing cover and the inner bottom of the second dustproof sealing cover are respectively connected to a first exhalation pipe and a second exhalation pipe;

[0011] Control device: A PLC controller with a communication module and storage function is used. The PLC controller is respectively connected to the cement conveying pipeline, the sand conveying pipeline, the first screw conveyor, the second screw conveyor, the first flange column weighing sensor, the second flange column weighing sensor, the third flange column weighing sensor, the first electric butterfly valve, the second electric butterfly valve, the third electric butterfly valve, the motor on the mixer, the first electric ball valve, the first liquid flow meter, the second electric ball valve, and the second liquid flow meter to control the batching and mixing of the entire mortar production system. The PLC controller is connected to the control terminal through the communication module for control.

[0012] Furthermore, the first mounting frame includes a first upper frame connected by four sleeves and six cross bars, and a first supporting column sleeved in the four sleeves, through holes are evenly distributed on the surfaces of the sleeves and the supporting columns, and height adjustment and positioning are performed by bolts cooperating with the through holes, and a foot pad is provided at the bottom of the first supporting column; the second mounting frame has the same structure as the first mounting frame, and includes a second upper frame and a second supporting column.

[0013] Furthermore, the cement conveying pipeline and the sand conveying pipeline both use, including but not limited to, soft dragon elevators to convey cement and sand to the cement bucket and the sand bucket respectively.

[0014] Furthermore, the first dustproof sealing cover and the second dustproof sealing cover adopt a steel cavity box structure.

[0015] Furthermore, the dust collector is located at a height of 10 cm from the top surface of the first dustproof sealing cover, and is used to absorb cement dust from the first dustproof sealing cover.

[0016] Furthermore, the middle position of the first exhalation pipe and the second exhalation pipe is bent into an acute angle of 30-60 degrees to prevent dust from overflowing.

[0017] Furthermore, the cement hopper and the sand hopper both adopt a vertebral structure with a single-side inclined discharge port. The first electric butterfly valve connected to the cement discharge port is arranged at the bottom of one side of the cement hopper, and the second electric butterfly valve connected to the sand discharge port is arranged at the bottom of one side of the sand hopper. The cement discharge port and the sand discharge port, as well as the first electric butterfly valve and the second electric butterfly valve are arranged adjacent to each other, so that the cement discharge port and the sand discharge port can just discharge cement or sand into the mixer.

[0018] Furthermore, a wear-resistant lining is installed on the inner wall of the mixer, and a rotating shaft rotatably connected to its motor drive shaft is installed inside, and support arms welded in a triangular cross shape are welded at equal intervals on the circumference of the rotating shaft, and a mixing blade is installed on the connecting block at the end of the support arm by screw locking, and the mixing blade and the support arm form a "T" shape structure.

[0019] Furthermore, the communication module includes but is not limited to 4G, 5G, and GPRS communication modules, and the control terminal uses a smart phone or computer with a built-in control program.

[0020] Furthermore, the motor power of the first screw conveyor and the second screw conveyor is the same, both of which are 7.5KW; the power of the mixer is 11KW.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The remote intelligent mobile mortar production equipment of the present invention adopts a double-horizontal load-bearing frame structure, and the cement bucket and the sand bucket are arranged horizontally to meet the needs of mortar processing and production of various quantities; the horizontal structure occupies a small space, the load-bearing frame structure has good stability and high strength, is easy to install and disassemble, and can be lifted and lowered to different heights as needed; after use at different construction sites, it can be quickly disassembled and moved to another location for rapid installation and debugging and rapid production; due to the above advantages and characteristics, the mortar production equipment can be quickly and efficiently built at the construction site with a very small space, very fast speed and low cost, and can replace the transportation costs caused by the existing regional mixing stations transported by mixer trucks. The loss of capital and time costs and the serious segregation problem of mortar produced by mortar mixing plants during storage and transportation lead to changes in the quality and performance of mortar, and large-scale hollowing and falling off of the wall due to segregation problems will affect the manufacturing quality of mortar. Therefore, the quality of mortar prepared on-site by this equipment is better than that prepared by the mixing station; and when the construction site is completed and there is no need to prepare mortar, this production equipment can be evacuated very conveniently, quickly, efficiently and non-destructively, and then transported to another construction site for continued preparation, so as to achieve reuse. It can be rented or purchased by construction units, and the cost saves huge costs compared to regional mixing stations, and it is energy-saving and environmentally friendly, and will not cause environmental damage.

[0023] 2. The remote intelligent mobile mortar production equipment of the present invention adopts a PLC controller to perform precise data collection and automatic control of various control components and sensors on the equipment, and can automatically and intelligently produce high-quality mortar products according to formula requirements.

[0024] 3. The remote intelligent mobile mortar production equipment of the present invention adopts a remote communication module to achieve remote control, which can realize unmanned on-site production management, further save production costs, and improve the intelligence and automation of production. It has the advantages of extremely high cost and use efficiency for builders, dealers, and users and lessors.

[0025] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0027] Figure 1 It is a schematic diagram of the overall structure of a remote intelligent mobile mortar production equipment of the present invention;

[0028] Figure 2 for Figure 1 Structural diagram from perspective A;

[0029] Figure 3 for Figure 1 The right side view of the structure;

[0030] Figure 4 for Figure 1 Schematic diagram of the structure from the perspective of middle B;

[0031] Figure 5 It is a structural schematic diagram of the stirring mechanism of the present invention;

[0032] Figure 6 for Figure 5 Structural diagram from the middle C perspective;

[0033] Figure 7 for Figure 5 A top view of the structure;

[0034] Figure 8 It is a schematic diagram of the structure of the stirring mechanism composed of a rotating shaft, a supporting arm and stirring blades inside the mixer;

[0035] Fig. 9 Figure 8 Schematic diagram of the structure from a medium 3D perspective;

[0036] Fig.10 It is a structural schematic diagram of a cement bucket;

[0037] Fig.11 for Fig.10 The main view of the structure;

[0038] Fig.12 for Fig.10 The right side view of the structure;

[0039] Fig.13 for Fig.10 Left view of the structure

[0040] Fig.14 is an internal perspective view of a cement bucket and a first dustproof sealing cover;

[0041] Fig.15 for Fig.14 A top view of the structure of the second aggregate trough;

[0042] Fig.16 is an internal perspective view of the sand hopper and the second dustproof sealing cover;

[0043] Fig.17 for Fig.15 A top view of the structure of the first aggregate trough;

[0044] Fig.18 is a structural block diagram of a control system of the device of the present invention;

[0045] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0046] 1-first installation frame, 101-first upper frame, 102-first supporting column, 103-dust collector, 1031-first air inlet pipe, 104-exhalation pipe, 105-cement conveying pipeline, 106-first dustproof sealing cover, 1061-first aggregate trough, 1062-first branch pipe, 2-second installation frame, 201-second upper frame, 202-second supporting column, 204-second exhalation pipe, 205-sand conveying pipeline, 206-second dustproof sealing cover, 2061-second aggregate trough, 2062-second branch pipe, 3-cement bucket, 301-bucket cone, 302-supporting column, 303-first flange column weighing sensor, 304 -arch breaker, 305-first electric butterfly valve, 4-sand bucket, 401-second flange column weighing sensor, 5-first screw conveyor, 6-second screw conveyor, 7-first mixer, 701-fixed base, 702-support leg, 703-third flange column weighing sensor, 704-bracket, 7041-limiting hole, 705-mixing outlet, 7051-third electric butterfly valve, 706-connecting ear, 707-wear-resistant lining, 8-additive storage tank, 801-additive input pipe, 9-water storage tank, 901-water input pipe, 10-rotating shaft, 1001-support arm, 1002-mixing blade, 1003-screw, 11-PLC controller. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] In the description of the present invention, it should be understood that terms such as "horizontal", "top", "bottom", "corner", "side", "outside" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0049] See also Figure 1-18 As shown, a remote intelligent mobile mortar production device of the present invention comprises:

[0050] The cement batching control mechanism comprises a first installation frame 1 which is arranged horizontally and has adjustable height, a first dustproof sealing cover 106 which is installed on the first installation frame 1 and is located at the top, two cement buckets 3 which are installed on the first installation frame 1 and are located at the bottom of the first dustproof sealing cover 106, and a first screw conveyor 5 which is arranged horizontally and is connected to the cement discharge port at the bottom of the two cement buckets 3 through a first electric butterfly valve 305. The corners of the cement buckets 3 are respectively fixedly connected to the first installation frame 1 through supporting columns 302 and a first flange column weighing sensor 303. The cement buckets 3 are connected to the first collecting trough 1061 in the middle of the cement buckets 3 through the first dustproof sealing cover 106 through the cement conveying pipeline 105. The first branch pipe 1062 supplies the two cement buckets 3 respectively. The top of the cement bucket 3 is sealed and connected to the first dustproof sealing cover 106. The side of the bucket cone 301 of the cement bucket 3 is provided with an arch breaker 304.

[0051] Sand batching control mechanism: including a second installation frame 2 with adjustable height arranged horizontally, a second dustproof sealing cover 206 installed on the top of the second installation frame 2, three sand buckets 4 installed on the second installation frame 2 and located at the bottom of the second dustproof sealing cover 206, and a second screw conveyor 6 arranged horizontally and connected to the sand discharge port at the bottom of the sand bucket 4 through a second electric butterfly valve. The sand bucket 4 is fixedly connected to the second installation frame 2 by a second flange column weighing sensor 401 in the same connection method as the cement bucket 3; the sand bucket 4 is connected to the second collecting trough 2061 in the middle of the sand bucket 4 through the sand conveying pipeline 205 through the second dustproof sealing cover 206, and then the second branch pipe 2062 supplies the two sand buckets 4 respectively, and the top of the sand bucket 4 is sealed and connected to the second dustproof sealing cover 206; the sand bucket 4 has the same structure as the cement bucket 3;

[0052] The stirring mechanism comprises a mounting frame and a stirrer 7 mounted on the stirring machine mounting frame through a third flange column type weighing sensor 703, wherein the stirring machine mounting frame comprises a fixed base 701, support legs 702 located at each corner of the fixed base 701 and vertically arranged, and fixedly connected to the connecting lugs 706 on the stirrer 7 through a flange plate by the third flange column type weighing sensor 703; an additive input pipe 801 and a water input pipe 901, the ends of which extend into the stirrer 7, are fixedly mounted on the fixed base 701 on the side facing away from the stirring discharge port 705 through a bracket 704 with a limiting hole 7041 on the top, a first electric ball valve and a first liquid flow meter for controlling the flow rate are mounted on the additive input pipe 801, and a second electric ball valve and a second liquid flow meter for controlling the water flow rate are mounted on the water input pipe 901; one end of the additive input pipe 801 and the water input pipe 901 are respectively connected to the additive storage tank 8 and the water storage tank 9 mounted on the second mounting frame 2;

[0053] The discharge end of the first screw conveyor 5 and the discharge end of the second screw conveyor 6 are respectively discharged into the mixer 7; a mixing discharge port 705 is arranged outside the mixer, and a third electric butterfly valve 7051 for controlling the discharge is installed at the position of the mixing discharge port 705; the mixing mechanism is located at the front side of the cement batching control mechanism and the right side of the sand batching control mechanism; the sum of the length of the cement batching control mechanism and the width of the mixing mechanism is equal to the length of the sand batching control mechanism, and the three are arranged in two equal rows in parallel; a dust collector 103 is installed on the top of the first dustproof sealing cover 106 through a support leg, and the side of the dust collector 103 is connected to the first dustproof sealing cover 106 through a first air inlet pipe 1031;

[0054] The first dustproof sealing cover 106 and the second dustproof sealing cover 206 are respectively connected to the first exhalation pipe 104 and the second exhalation pipe 204 at the inner bottom;

[0055] Control device: A PLC controller 11 with a communication module and storage function is used. The PLC controller 11 is respectively connected to the cement conveying pipeline 105, the sand conveying pipeline 205, the first screw conveyor 5, the second screw conveyor 6, the first flange column weighing sensor 303, the second flange column weighing sensor 401, the third flange column weighing sensor 703, the first electric butterfly valve 305, the second electric butterfly valve, the third electric butterfly valve 7051, the motor on the mixer 7, the first electric ball valve, the first liquid flow meter, the second electric ball valve, and the second liquid flow meter to control the batching and mixing of the entire mortar production system. The PLC controller 11 is connected to the control terminal for control through the communication module.

[0056] Among them, the first mounting frame 1 includes a first upper frame 101 connected by four sleeves and six cross bars, and a first supporting column 102 sleeved in the four sleeves. Through holes are evenly distributed on the surfaces of the sleeves and the supporting column 102, and the height is adjusted and positioned by bolts and the through holes. A foot pad is arranged at the bottom of the first supporting column 102; the second mounting frame 2 has the same structure as the first mounting frame 1, and includes a second upper frame 201 and a second supporting column 202.

[0057] Among them, the cement conveying pipeline 105 and the sand conveying pipeline 205 both use, including but not limited to, soft dragon elevators to convey cement and sand to the cement bucket 3 and the sand bucket 4 respectively.

[0058] The first dustproof sealing cover 106 and the second dustproof sealing cover 206 adopt a steel cavity box structure.

[0059] The dust collector 103 is located at a height of 10 cm from the top surface of the first dustproof sealing cover 106 , and is used to absorb cement dust from the first dustproof sealing cover 106 .

[0060] The middle position of the first exhalation pipe 104 and the second exhalation pipe 204 is bent into an acute angle of 30-60 degrees to prevent dust from overflowing.

[0061] Among them, the cement hopper 3 and the sand hopper 4 both adopt a vertebral structure with a single-side inclined discharge port. The first electric butterfly valve 305 connected to the cement discharge port is arranged at the bottom of one side of the cement hopper 3, and the second electric butterfly valve connected to the sand discharge port is arranged at the bottom of one side of the sand hopper 4. The cement discharge port and the sand discharge port, as well as the first electric butterfly valve 305 and the second electric butterfly valve are arranged adjacent to each other, so that the cement discharge port and the sand discharge port just discharge cement or sand into the mixer 7.

[0062] Among them, a wear-resistant lining 707 is installed on the inner wall of the mixer 7, and a rotating shaft 10 rotatably connected to its motor drive shaft is installed inside. The circumference of the rotating shaft 10 is evenly welded with support arms 1001 welded in a triangular cross shape. A stirring blade 1002 is installed on the connecting block at the end of the support arm 1001 by locking with a screw 1003, and the stirring blade 1002 and the support arm 1001 form a "T" shape structure.

[0063] Among them, the communication module uses including but not limited to 4G, 5G, and GPRS communication modules, and the control terminal uses a smart phone or computer with a built-in control program.

[0064] The motor powers of the first screw conveyor 5 and the second screw conveyor 6 are the same, both of which are 7.5KW; the power of the mixer 7 is 11KW.

[0065] Among them, the first flange column weighing sensor 303, the second flange column weighing sensor 401, and the third flange column weighing sensor 703 all adopt LSZ-A09 flange column weighing sensor, the first dustproof sealing cover 106 and the second dustproof sealing cover 206 both adopt steel box-type structure, the arch breaker 304 adopts KQP-B-150 cement silo special arch breaker, the first electric butterfly valve 305, the second electric butterfly valve and the third electric butterfly valve 7051 all adopt D641X electric ball valve; the first electric ball valve and the second electric ball valve both adopt D971X-25Q electric ball valve; the first liquid flow meter and the second liquid flow meter both adopt CG-LWY liquid flow meter, and the above components are connected to the PLC controller in series.

[0066] The working method of the present invention is:

[0067] According to the needs, a cement batching control mechanism and a sand batching control mechanism are built on the construction site and arranged oppositely, and the mixing mechanism is installed at the front side of the cement batching control mechanism and the right side of the sand batching control mechanism; the sum of the length of the cement batching control mechanism and the width of the mixing mechanism is equal to the length of the sand batching control mechanism, and the three are arranged in two equal rows in parallel, and cement and sand are respectively transported to the mixing mechanism through the first screw conveyor and the second screw conveyor arranged at the lower end, and the admixture and water are respectively transported to the mixing mechanism through the admixture input pipe and the water input pipe; wherein the control method is: a control command is issued through the control terminal, and the control command is called The mortar model formula stored in the PLC controller and the corresponding control model data for controlling the operation of each component, including but not limited to M2.5, M5, M7.5, M10, M12.5, M15, M20, M25, M30, M40 models of mortar; including the feed ratio of sand and cement corresponding to the prepared mortar model and the speed of conveying the admixture and water to the mixer. When the weighing of all materials in the mixer reaches the total weight under the ratio of the mortar model, each screw conveyor, water outflow pipe and admixture outflow pipe stops feeding, and the mixer performs a stirring action to make the mortar and transports it out after the production is completed; In this process, the communication module on the PLC controller is connected to the control terminal to achieve communication connection. The PLC controller is connected to the first flange column weighing sensor. When the cement weighing data obtained by summarizing the first flange column weighing sensors reaches the required cement weight value, the cement conveying pipeline is closed, and the first electric butterfly valve at the cement discharge valve port is controlled to open so that the cement in the cement hopper is conveyed to the mixer by the first screw conveyor. When the sand weighing data obtained by summarizing the second flange column weighing sensors reaches the required sand mass value, the sand conveying action of the sand conveying pipeline is closed, and the electric ball valve at the sand discharge valve port is controlled to open. The sand in the sand hopper is transported by the second screw conveyor through the third screw conveyor to the mixer; the metering of the admixture entering the mixer is controlled in real time by the first liquid flow meter and the first electric ball valve, and the metering of water entering the mixer is controlled in real time by the second liquid flow meter and the second electric ball valve until the required metering values ​​are reached, the first electric ball valve and the second electric ball valve are closed to stop the input, and the third weighing sensor weighs the total mass of cement, sand, admixture and water in the mixer in real time. When it matches the mortar model and the content of each component is accurately consistent, the mixer starts to work, stirs and outputs the prepared mortar.

[0068] Compared with the prior art, the present invention has the following beneficial effects:

[0069] 1. The remote intelligent mobile mortar production equipment of the present invention adopts a double-horizontal bearing frame structure, and the cement bucket and the sand bucket are arranged horizontally to meet the needs of mortar processing and production of various quantities; the horizontal structure occupies a small space, the bearing frame structure has good stability and high strength, is easy to install and disassemble, and can be lifted and lowered to different heights according to needs; after use at different construction sites, it can be quickly disassembled and moved to another location for rapid installation and debugging and rapid production; due to the above advantages and characteristics, the mortar production equipment can be quickly and efficiently built at the construction site with a small space, high speed and low cost, and can replace the existing Some regional mixing stations suffer from the loss of transportation costs and time costs caused by mixer trucks, as well as the damage to mortar viscosity caused by transporting mortar during the journey, which affects the manufacturing quality of mortar. Therefore, the mortar prepared on-site by this equipment is of better quality than that prepared by the mixing station. When the construction of the construction site is completed and there is no need to prepare mortar, this production equipment can be evacuated very conveniently, quickly, efficiently and non-destructively, and then transported to another construction site for continued preparation, so as to achieve reuse. It can be leased or purchased by the construction unit, which saves huge costs compared to regional mixing stations, and is energy-saving and environmentally friendly without causing environmental damage.

[0070] 2. The remote intelligent mobile mortar production equipment of the present invention adopts a PLC controller to perform precise data collection and automatic control of various components and sensors on the equipment, and can automatically and intelligently produce high-quality mortar products according to formula requirements.

[0071] 3. The remote intelligent mobile mortar production equipment of the present invention adopts a remote communication module to achieve remote control, which can realize unmanned on-site production management, further save production costs, and improve the intelligence and automation of production. It has the advantages of extremely high cost and use efficiency for builders, dealers, and users and lessors.

[0072] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A remote intelligent mobile mortar production equipment, characterized in that: include: The cement batching control mechanism comprises a first installation frame (1) which is arranged horizontally and has adjustable height, a first dustproof sealing cover (106) which is installed on the first installation frame (1) and is located at the top, two cement buckets (3) which are installed on the first installation frame (1) and are located at the bottom of the first dustproof sealing cover (106), and a first screw conveyor (5) which is arranged horizontally and is connected to cement discharge ports at the bottom of the two cement buckets (3) through a first electric butterfly valve (305), and each corner of the cement bucket (3) is respectively connected to a support column (306) through a support column (307). 2) The first flange column weighing sensor (303) is fixedly connected to the first mounting frame (1); the cement hopper (3) is connected to the first collecting trough (1061) in the middle of the cement hopper (3) through the cement conveying pipeline (105) passing through the first dustproof sealing cover (106); and then the first branch pipe (1062) supplies materials to the two cement hoppers (3) respectively. The top of the cement hopper (3) is sealed and connected to the first dustproof sealing cover (106); and the side of the bucket cone (301) of the cement hopper (3) is provided with an arch breaker (304); The sand batching control mechanism comprises a second installation frame (2) which is arranged horizontally and has an adjustable height, a second dustproof sealing cover (206) which is installed on the top of the second installation frame (2), three sand buckets (4) which are installed on the second installation frame (2) and are located at the bottom of the second dustproof sealing cover (206), and a second screw conveyor (6) which is arranged horizontally and is connected to the sand discharge port at the bottom of the sand bucket (4) through a second electric butterfly valve, wherein the sand bucket (4) adopts the same connection as the cement bucket (3). The method comprises the following steps: the second flange column type weighing sensor (401) is fixedly connected to the second mounting frame (2); the sand bucket (4) is connected to the second collecting trough (2061) in the middle of the sand bucket (4) through the sand conveying pipeline (205) passing through the second dustproof sealing cover (206), and then the second branch pipe (2062) supplies materials to the two sand buckets (4) respectively, and the top of the sand bucket (4) is sealed and connected to the second dustproof sealing cover (206); the sand bucket (4) has the same structure as the cement bucket (3); The stirring mechanism comprises a mounting frame and a stirrer (7) mounted on the stirring machine mounting frame via a third flange column type weighing sensor (703), wherein the stirring machine mounting frame comprises a fixed base (701), support legs (702) located at each corner of the fixed base (701) and vertically arranged and fixedly connected to a connecting lug (706) on the stirrer (7) via a flange plate by the third flange column type weighing sensor (703); a limiting hole (704) is provided on the top of the fixed base (701) on one side facing away from the stirring discharge port (705) 1) is fixedly mounted with an additive input pipe (801) and a water input pipe (901) whose ends extend into the mixer (7); the additive input pipe (801) is mounted with a first electric ball valve and a first liquid flow meter for controlling the flow rate; the water input pipe (901) is mounted with a second electric ball valve and a second liquid flow meter for controlling the water flow rate; one end of the additive input pipe (801) and the water input pipe (901) are respectively connected to an additive storage tank (8) and a water storage tank (9) mounted on the second mounting frame (2); The discharge end of the first screw conveyor (5) and the discharge end of the second screw conveyor (6) are respectively discharged into the mixer (7); a mixing discharge port (705) is arranged outside the mixer, and a third electric butterfly valve (7051) for controlling the discharge is installed at the mixing discharge port (705); the mixing mechanism is located at the front side of the cement batching control mechanism and the right side of the sand batching control mechanism; the sum of the length of the cement batching control mechanism and the width of the mixing mechanism is equal to the length of the sand batching control mechanism, and the three are arranged in two equal rows in parallel; a dust collector (103) is installed on the top of the first dustproof sealing cover (106) through a support leg, and the side of the dust collector (103) is connected to the first dustproof sealing cover (106) through a first air inlet pipe (1031); The inner bottoms of the first dustproof sealing cover (106) and the second dustproof sealing cover (206) are respectively connected to a first exhalation pipe (104) and a second exhalation pipe (204); Control device: A PLC controller (11) having a communication module and a storage function is used. The PLC controller (11) is respectively connected to a cement conveying pipeline (105), a sand conveying pipeline (205), a first screw conveyor (5), a second screw conveyor (6), a first flange column weighing sensor (303), a second flange column weighing sensor (401), a third flange column weighing sensor (703), a first electric butterfly valve (305), a second electric butterfly valve, a third electric butterfly valve (7051), a motor on a mixer (7), a first electric ball valve, a first liquid flow meter, a second electric ball valve, and a second liquid flow meter to control the batching and mixing of the entire mortar production system. The PLC controller (11) is connected to a control terminal for communication via a communication module for control; The first mounting frame (1) comprises a first upper frame (101) connected by four sleeves and six cross bars, and a first supporting column (102) sleeved in the four sleeves, through holes are evenly distributed on the surface of the sleeves and the first supporting column (102), and height adjustment and positioning are performed by bolts matching with the through holes, and a foot pad is arranged at the bottom of the first supporting column (102); the second mounting frame (2) has the same structure as the first mounting frame (1), and comprises a second upper frame (201) and a second supporting column (202); The cement conveying pipeline (105) and the sand conveying pipeline (205) both use soft dragon elevators to convey cement and sand to the cement bucket (3) and the sand bucket (4) respectively.

2. The remote intelligent mobile mortar production equipment according to claim 1, characterized in that: The first dustproof sealing cover (106) and the second dustproof sealing cover (206) adopt a steel cavity box structure.

3. The remote intelligent mobile mortar production equipment according to claim 1 is characterized in that: The dust collector (103) is located at a height of 10 cm from the top surface of the first dustproof sealing cover (106) and is used to absorb cement dust from the first dustproof sealing cover (106).

4. The remote intelligent mobile mortar production equipment according to claim 1, characterized in that: The middle position of the first exhalation pipe (104) and the second exhalation pipe (204) is bent into an acute angle of 30-60 degrees to prevent dust from overflowing.

5. The remote intelligent mobile mortar production equipment according to claim 1, characterized in that: The cement hopper (3) and the sand hopper (4) both adopt a vertebral structure with a discharge port tilted on one side. The first electric butterfly valve (305) connected to the cement discharge port is arranged at the bottom of one side of the cement hopper (3), and the second electric butterfly valve connected to the sand discharge port is arranged at the bottom of one side of the sand hopper (4). The cement discharge port and the sand discharge port, as well as the first electric butterfly valve (305) and the second electric butterfly valve are arranged adjacent to each other, so that the cement discharge port and the sand discharge port can just discharge cement or sand into the mixer (7).

6. The remote intelligent mobile mortar production equipment according to claim 1, characterized in that: The inner wall of the mixer (7) is provided with a wear-resistant lining plate (707), and a rotating shaft (10) rotatably connected to the motor drive shaft is provided therein, and the circumference of the rotating shaft (10) is welded with support arms (1001) welded in a triangular cross shape at equal intervals, and a stirring blade (1002) is fixedly mounted on a connecting block at the end of the support arm (1001) by means of screws (1003), and the stirring blade (1002) and the support arm (1001) form a "T"-shaped structure.

7. The remote intelligent mobile mortar production equipment according to claim 1, characterized in that: The communication module includes but is not limited to 4G, 5G, and GPRS communication modules, and the control terminal uses a smart phone or computer with a built-in control program.

8. The remote intelligent mobile mortar production equipment according to claim 1, characterized in that: The motor powers of the first screw conveyor (5) and the second screw conveyor (6) are the same, both 7.5KW; the power of the mixer (7) is 11KW.

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