Split rocker device and pellet ring cooler
Through the design of the split rocker arm device, the detachable structure and adjustable gasket set are used to solve the complexity and inconvenient installation of the existing rocker arm device, and the efficient operation and wide application of the pellet ring cooler is achieved.
Patent Information
- Application Number
- CN202010906537.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-01
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2040-09-01
AI Technical Summary
The rocker arm devices in existing sintering equipment have complex structures, high manufacturing difficulty, high forging costs, many defects, inconvenient installation and adjustment, resulting in low production efficiency and difficult to control.
Design a split rocker arm device, through the detachable load bearing beam and rocker wheel seat structure, the adjustable gasket set can be used to quickly adjust the trolley posture, and improve structural stability through fastener connection, which is suitable for all A type of ring cooler.
The device structure is simplified, production and maintenance costs are reduced, operation convenience and manufacturing accuracy are improved, application scope is expanded, and the normal operation of the pellet ring cooler is ensured.
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Figure CN111998681B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sintering cooling equipment, and in particular to a split rocker arm device and a pellet ring cooler. Background Art
[0002] Sintering production is the first process in the steel industry. During the sintering process, the ring cooler is the most important equipment in the sintering system. Its normal operation will play a key role in the output and quality of the product.
[0003] The pelletizing ring cooler plays a role in cooling and continuously transporting high-temperature sintered ore in the entire sintering process. In the pelletizing ring cooler, the rocker device is an important device to realize the horizontal operation of the trolley and the overturning unloading. The rocker devices commonly used in the market are usually composed of a roller arm and an eccentric wheel structure. The eccentric wheel is locked on the eccentric shaft by a locking mechanism. When the trolley is uneven, the locking mechanism is released, and the position of the eccentric wheel is adjusted by rotating the eccentric shaft, so that the trolley can be leveled. However, the structure of the existing rocker device is extremely complicated. The entire roller arm is usually twisted into a special-shaped structure, and the upward angle of the roller arm causes the keyway of the trolley shaft seat and the keyway of the shaft sleeve to form a certain angle, which is extremely inconvenient for manufacturing and processing, and the manufacturing accuracy is also difficult to control. Furthermore, in order to facilitate the installation of the locking mechanism and the locking of the eccentric shaft, the sleeve mounted on the eccentric shaft not only needs to be cast with a protruding boss to realize the bolt locking mechanism, but the sleeve also needs to be slit to facilitate the removal and installation of the eccentric shaft. At the same time, a chuck locking mechanism must be designed at the outer end of the eccentric shaft to prevent the shaft from loosening. The chuck locking mechanism is extremely complicated, which results in the structural design of the rocker arm device being very troublesome, with high forging cost, many defects, high risks, and extremely inconvenient installation and adjustment. Summary of the invention
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a split rocker arm device to solve the problems that the existing rocker arm device has a very complicated structural design, high forging cost, many defects, high risks, and is extremely inconvenient to install and adjust.
[0005] The invention also provides a pellet ring cooler.
[0006] According to an embodiment of one aspect of the present invention, a split rocker arm device includes a load-bearing beam and a rocker arm wheel seat, one side of the rocker arm wheel seat is configured with a mounting surface, the rocker arm wheel seat is detachably connected to one end of the load-bearing beam through the mounting surface, and a gasket group for adjusting the elevation of the rocker arm wheel is installed between the mounting surface and the load-bearing beam; the other end of the load-bearing beam is used to connect to a trolley, the rocker arm wheel seat is mounted on one end of a rocker arm wheel axle, and the other end of the rocker arm wheel axle is connected to the rocker arm wheel body.
[0007] In some embodiments, the rocker wheel seat includes a seat body, an axial hole and a flange, the mounting surface is constructed on one side of the seat body, the flange is constructed by extending along the mounting surface to both sides of the seat body, an axial hole penetrating the seat body is constructed at a position on the seat body facing away from the mounting surface, and the mounting surface is arranged parallel to the central axis of the axial hole, and the axial hole is sleeved on the outside of one end of the rocker wheel axle.
[0008] In some embodiments, a distance between the mounting surface and a central axis of the axial hole is greater than a radius of the axial hole.
[0009] In some embodiments, a distance between the mounting surface and a central axis of the axial hole is less than or equal to a radius of the axial hole.
[0010] In some embodiments, the flange is connected to the load-bearing beam via fasteners.
[0011] In some embodiments, the rocker wheel seat is connected to the side surface of the load-bearing beam through a mounting surface.
[0012] In some embodiments, the rocker wheel seat is connected to the end surface of the load-bearing beam through a mounting surface.
[0013] In some embodiments, the shim set includes at least one adjustment shim.
[0014] In some embodiments, a connecting sleeve is fixedly connected to one end of the load-bearing beam away from the rocker wheel seat, and a preset angle is formed between the axial direction of the rocker wheel shaft and the axial direction of the connecting sleeve.
[0015] According to another embodiment of the present invention, a pellet ring cooler includes the split rocker arm device as described above.
[0016] The above one or more technical solutions in the embodiments of the present invention have at least one of the following technical effects:
[0017] A split rocker arm device according to an embodiment of the present invention comprises a load-bearing beam and a rocker arm wheel seat, one side of the rocker arm wheel seat is constructed with a mounting surface, the rocker arm wheel seat is detachably connected to one end of the load-bearing beam through the mounting surface, and a gasket group for adjusting the rocker arm wheel elevation is installed between the mounting surface and the load-bearing beam; the other end of the load-bearing beam is used to connect a trolley; the rocker arm wheel seat is sleeved on one end of the rocker arm wheel shaft, and the other end of the rocker arm wheel shaft is connected to the rocker arm wheel body. Compared with the prior art, the split rocker arm device according to the embodiment of the present invention is simpler in structure, convenient for operation, installation, adjustment and production by setting the rocker arm wheel seat and the load-bearing beam as a detachable connection structure; and, since a gasket group is installed between the mounting surface of the rocker arm wheel seat and the load-bearing beam, when the trolley is uneven during the operation of the pellet ring cooler, the posture adjustment of the trolley can be quickly achieved by changing the overall thickness of the gasket group, which is extremely convenient to operate and will not cause adverse effects on the overall operation of the pellet ring cooler.
[0018] Furthermore, the split rocker arm device is configured with the rocker arm wheel seat and the load-bearing beam as a separately connected structure, so that the split rocker arm device can be applied to various specifications of ring coolers only by changing the structural parameters of the rocker arm wheel seat and the load-bearing beam respectively as needed, thereby effectively expanding the application range of the split rocker arm device.
[0019] A pellet annular cooler according to an embodiment of the present invention comprises the split rocker arm device as described above. By providing the split rocker arm device as described above, the pellet annular cooler has all the advantages of the split rocker arm device as described above, which will not be described in detail here.
[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a schematic diagram of the motion state change of the trolley of the pellet ring cooler according to the embodiment of the present invention, in which the trolley is connected to the ring track through a split rocker device;
[0023] Figure 2 1. is a top view of a structure of a split rocker arm device according to an embodiment of the present invention;
[0024] Figure 31 is a front view of a structure of a split rocker arm device according to an embodiment of the present invention;
[0025] Figure 4 is a top view of another structure of a split rocker arm device according to an embodiment of the present invention;
[0026] Figure 5 This is a schematic structural diagram of a structure of a rocker wheel seat according to an embodiment of the present invention;
[0027] Figure 6 It is a structural schematic diagram of another structure of the rocker wheel seat according to an embodiment of the present invention.
[0028] Reference numerals:
[0029] 11: Feeding cooling rail; 12: Discharging rail; 13: Reset rail; 2: Reset roller; 3: Trolley; 4: Rocker device;
[0030] 41: connecting sleeve; 42: load-bearing beam; 43: adjusting gasket; 44: rocker wheel seat; 45: fastener; 46: rocker wheel shaft; 47: rocker wheel body.
[0031] 441: seat body; 442: shaft hole; 443: flange. DETAILED DESCRIPTION
[0032] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0033] like Figures 1 to 6 As shown, an embodiment of the present invention provides a split rocker arm device (the embodiment of the present invention is referred to as a "rocker arm device"), and provides a pellet ring cooler based on the rocker arm device.
[0034] like Figure 1 As shown, the specific operation process of the pelletizing ring cooler described in the embodiment of the present invention is as follows: driven by the driving mechanism, the trolley 3 of the pelletizing ring cooler is connected to the ring track under the rotating frame through the rocker device 4, and performs horizontal circular motion on the supporting roller. The ring track specifically includes a continuously arranged feeding cooling rail 11, a discharging rail 12 and a reset rail 13. The trolley 3 passes through the feeding cooling rail 11 of the ring track, and the rocker device 4 is pressed by the feeding cooling rail 11 to maintain the horizontal working state of the trolley 3; after the sintered ore on the trolley 3 is cooled, the rocker wheel of the rocker device 4 begins to rise along the discharging rail 12, and the bottom plate of the trolley 3 slowly tilts with the rotation of the rocker device 4 under the action of the trolley 3's own weight and the gravity of the material, and the cooled sintered ore is unloaded to the discharge chute ( Figure 1After the trolley 3 is unloaded, it begins to reset with the help of the reset roller 2, and the rocker device 4 also descends along the unloading pressure rail 12 to the reset pressure rail 13, forcing the trolley 3 to rotate in the opposite direction until it is leveled, so as to enter the feeding cooling pressure rail 11 again, thereby realizing the whole process of cooling the high-temperature sintered ore by the ring cooler. It can be seen that the rocker device 4 is connected between the trolley and the ring track, and is the key structure for changing the posture of the trolley 3.
[0035] like Figure 2 and Figure 3 As shown, the rocker device 4 includes a load-bearing beam 42 and a rocker wheel seat 44. A mounting surface is constructed on one side of the rocker wheel seat 44, and the rocker wheel seat 44 is detachably connected to one end of the load-bearing beam 42 through the mounting surface, and a shim group for adjusting the rocker wheel elevation is installed between the mounting surface and the load-bearing beam 42. During the operation of the pellet ring cooler, if the trolley 3 is uneven or the posture is incorrect, the posture adjustment of the trolley 3 can be quickly achieved by changing the overall size of the shim group, which is extremely convenient to operate and will not cause adverse effects on the overall operation of the pellet ring cooler.
[0036] Based on the above structure, the other end of the load-bearing beam 42 is used to connect the trolley 3. The rocker wheel seat 44 is mounted on one end of the rocker wheel shaft 46, and the other end of the rocker wheel shaft 46 is connected to the rocker wheel body 47. The rocker wheel body 47 can be pressed onto the circular track, thereby driving the trolley 3 to move along the circular track and driving the trolley 3 to adjust its posture in time during the movement of the trolley 3.
[0037] Compared with the prior art, the rocker arm device 4 is simpler in structure by setting the rocker arm wheel seat 44 and the bearing beam 42 as a detachably connected split structure, which is convenient for operation, installation, adjustment and manufacturing, and greatly reduces the production and maintenance costs of the pelletizing ring cooler. In addition, in actual installation and application, the rocker arm device 4 can be applied to ring coolers of various specifications by changing the structural parameters of the rocker arm wheel seat 44 and the bearing beam 42 as needed, effectively expanding the application range of the rocker arm device 4.
[0038] It is understandable that the shim set installed between the mounting surface of the rocker wheel seat 44 and the load-bearing beam 42 includes at least one adjustment shim 43. By changing the thickness of a single adjustment shim 43 and / or increasing or decreasing the number of adjustment shims 43, the height of the gap between the mounting surface and the load-bearing beam 42 can be quickly and conveniently adjusted, thereby adjusting the rocker wheel elevation, and then changing the size of the above gap more efficiently and accurately, thereby improving the efficiency and accuracy of the posture adjustment of the trolley 3.
[0039] It can be understood that a connecting sleeve 41 is fixedly connected to one end of the load-bearing beam 42 away from the rocker wheel seat 44, and the connecting sleeve 41 is used to connect the trolley 3. The axial direction of the rocker wheel shaft 46 and the axial direction of the connecting sleeve 41 are set at a preset angle α, and the size of the preset angle α can be changed according to actual needs, so that the rocker device 4 can adapt to the angle requirements of the rocker wheel body 47 of the ring cooler of different specifications.
[0040] It is understandable that the load-bearing beam 42 described in the embodiment of the present invention can be a straight beam structure. Compared with the prior art, the load-bearing beam 42 does not need to be set as an eccentric shaft, which effectively reduces the difficulty of production and manufacturing, and can reduce production costs and improve manufacturing accuracy.
[0041] In some embodiments, Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, the rocker wheel seat 44 includes a seat body 441, an axial hole 442 and a flange 443. The above-mentioned mounting surface is constructed on one side of the seat body 441, and the mounting surface is preferably constructed as a plane so as to match the surface of the load-bearing beam 42. The mounting surface on the seat body 441 is extended to both sides to construct flanges 443, so as to expand the area of the mounting surface by using the flanges 443, so as to facilitate the close installation between the rocker wheel seat 44 and the load-bearing beam 42, and the adjustment and control of the thickness of the gasket between the mounting surface and the load-bearing beam 42 is more accurate. The position of the seat body 441 facing away from the mounting surface is constructed with an axial hole 442 that runs through the seat body 441, and the mounting surface is arranged parallel to the central axis of the axial hole 442, and the axial hole 442 is sleeved on the outside of one end of the rocker wheel shaft 446 to ensure that the axial direction of the rocker wheel shaft 446 can be parallel to the mounting surface, to ensure the stability of the moment during the operation of the rocker wheel, and to improve the structural strength.
[0042] In some embodiments, the flange 443 is connected to the load-bearing beam 42 via a fastener 45. The fastener 45 is preferably a locking bolt that penetrates the flange 443 and is fastened in the load-bearing beam 42. Preferably, the fasteners 45 are arranged in pairs on the flanges 443 on both sides of the rocker arm wheel seat 44, and preferably the number of pairs of fasteners 45 is one pair or more, so as to improve the connection strength and connection stability between the rocker arm wheel seat 44 and the load-bearing beam 42.
[0043] It is understandable that the fastener 45 can also be a clamping plate or a pin, that is, as long as the rocker wheel seat 44 and the load-bearing beam 42 are detachably connected.
[0044] In one embodiment, the rocker arm wheel seat 44 is constructed as an integral shaft seat structure. That is, as shown in FIG. 5 , the distance between the mounting surface and the central axis of the shaft hole 442 is greater than the radius of the shaft hole 442 to ensure that the mounting surface and the shaft hole 442 are not connected, to ensure the structural strength of the seat body 441, and to avoid wear between the rocker arm wheel shaft 446 set in the shaft hole 442 and the surface of the load-bearing beam 42.
[0045] In another embodiment, the rocker arm wheel seat 44 can also be constructed as a split shaft seat structure. Figure 6 As shown, the distance between the mounting surface and the central axis of the shaft hole 442 is less than or equal to the radius of the shaft hole 442, so that at least a portion of the inner wall of the shaft hole 442 passes through the mounting surface, that is, when the seat body 441 is attached and fixed to the surface of the load-bearing beam 42 through the mounting surface, the rocker wheel shaft 446 is in contact with the surface of the load-bearing beam 42. This structural setting can reduce the thickness of the rocker wheel seat 44, so that the rocker device 4 has a smaller occupied space, which can be more powerful and space-efficient when there is insufficient space in the annular cooler.
[0046] In some embodiments, the mounting structure of the rocker wheel seat 44 connected to the end of the load-bearing beam 42 through the mounting surface can further be at least two mounting structures. Figure 3 As shown, the rocker wheel seat 44 is connected to the side of the load-bearing beam 42 through the mounting surface. In another embodiment, as Figure 4 As shown, the rocker arm wheel seat 44 is connected to the end surface of the load-bearing beam 42 through the mounting surface. The specific mounting position of the mounting surface of the rocker arm wheel seat 44 on the load-bearing beam 42 can be determined according to the positional relationship between the rocker arm wheel shaft 46 and the trolley 3 in the annular cooler. The above two mounting structures can effectively expand the installation and use range of the rocker arm device 4, so that the rocker arm device 4 can be applied to annular coolers of more specifications.
[0047] like Figure 1 As shown, the operation process of the pellet ring cooler proposed in the embodiment of the present invention is as described above, which will not be repeated here. The pellet ring cooler specifically includes the rocker device 4 as described above. By setting the rocker device 4, the pellet ring cooler has all the advantages of the rocker device 4, and the specific advantages will not be repeated here.
[0048] In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limitations on the embodiments of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0049] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0050] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0051] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiment of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0052] The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the scope of the claims of the present invention.
Claims
1. A split rocker arm device, characterized in that: It includes a load-bearing beam and a rocker wheel seat, one side of the rocker wheel seat is constructed with a mounting surface, the rocker wheel seat is detachably connected to one end of the load-bearing beam through the mounting surface, and a gasket group for adjusting the elevation of the rocker wheel is installed between the mounting surface and the load-bearing beam; the other end of the load-bearing beam is used to connect to a trolley, the rocker wheel seat is mounted on one end of a rocker wheel axle, and the other end of the rocker wheel axle is connected to the rocker wheel body.
2. The split rocker arm device according to claim 1, characterized in that: The rocker wheel seat includes a seat body, an axial hole and a flange, the mounting surface is constructed on one side of the seat body, the flanges are constructed along the mounting surface extending to both sides of the seat body, and an axial hole penetrating the seat body is constructed at a position on the seat body facing away from the mounting surface, and the axial hole is sleeved on the outside of one end of the rocker wheel axle.
3. The split rocker arm device according to claim 2, characterized in that: The distance between the mounting surface and the central axis of the axial hole is greater than the radius of the axial hole.
4. The split rocker arm device according to claim 2, characterized in that: The distance between the mounting surface and the central axis of the axial hole is less than or equal to the radius of the axial hole.
5. The split rocker arm device according to claim 2, characterized in that: The flange and the load-bearing beam are connected via fasteners.
6. The split rocker arm device according to any one of claims 1 to 5, characterized in that: The rocker wheel seat is connected to the side surface of the load-bearing beam through a mounting surface.
7. The split rocker arm device according to any one of claims 1 to 5, characterized in that: The rocker wheel seat is connected to the end surface of the load-bearing beam through a mounting surface.
8. The split rocker arm device according to any one of claims 1 to 5, characterized in that: The shim set includes at least one adjusting shim.
9. The split rocker arm device according to any one of claims 1 to 5, characterized in that: A connecting sleeve is fixedly connected to one end of the load-bearing beam away from the rocker wheel seat, and a preset angle is formed between the axial direction of the rocker wheel shaft and the axial direction of the connecting sleeve.
10. A pellet ring cooler, characterized in that: It comprises a split rocker arm device as described in any one of claims 1 to 9.
Citation Information
Patent Citations
Split type rocker arm device and pellet annular cooler
CN212658070U