An ultra-thin PD power supply

By using a heat dissipation structure combining thermal copper plate and heat dissipation frame in the ultra-thin PD power supply, and using a micro motor to drive air circulation, the problem of heating of lithium battery panels is solved, and the safety and maintenance convenience of the equipment are improved.

CN112003342BActive Publication Date: 2025-04-29SHENZHEN AIKESTAR TECH CO LTD
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Patent Information

Application Number
CN202010797232.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-10
Publication Date
2025-04-29
Estimated Expiration
2040-08-10

AI Technical Summary

Technical Problem

While pursuing ultra-thin fast charging mobile power supply, the existing ultra-thin fast charging mobile power supply ignores the problem of heating of lithium battery panels when working, which makes it difficult to dissipate heat, which may cause the risk of expansion, deformation or explosion of lithium battery panels.

Method used

An ultra-thin PD power supply is designed, using a heat dissipation structure combining a thermally conductive copper plate and a heat dissipation frame, and the fan blades are driven to rotate through a waterproof micro motor to introduce air circulation to accelerate heat dissipation.

Benefits of technology

It effectively avoids the damage and explosion caused by the difficulty of temperature during operation of lithium battery panels, improves the safety of the use of PD mobile power supply, and makes disassembly and installation more convenient through structural design.

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Abstract

The present invention relates to the technical field of PD power supply, and discloses an ultra-thin PD power supply, including a shell A, a shell B and a waterproof lithium battery board; the upper and lower sides of the waterproof lithium battery board are symmetrically and tightly attached with heat-conducting copper plates, the upper and lower sides of the waterproof lithium battery board are symmetrically provided with heat dissipation frames, the inner cavity of the heat dissipation frame is fixedly embedded with heat sinks, and two groups of heat-conducting copper plates are fixedly penetrated with heat pipes in the middle of the left and right sides, and the two groups of heat pipes are respectively transversely fixed and penetrated through the middle of the two groups of heat dissipation frames. The present invention effectively avoids the occurrence of dangerous situations such as damage and explosion caused by the difficulty in dissipating the temperature of the waterproof lithium battery board during operation, effectively improves the safety of the use of the PD mobile power supply, and the structure is fixedly connected in the device by means of connection grooves, limit grooves, fixed card slots and clamps, so that the disassembly and installation of the device becomes very convenient, thereby effectively facilitating the maintenance and parts replacement of the PD mobile power supply.
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Description

Technical Field

[0001] The invention relates to the technical field of PD power supplies, in particular to an ultra-thin PD power supply. Background Art

[0002] PD power supply refers to a power supply with the PD fast charging protocol. The PD protocol is one of the current fast charging protocols and is a fast charging specification developed by the USB-IF organization.

[0003] An ultra-thin fast-charging mobile power supply with a PD protocol is proposed in the prior art. However, in actual use, while pursuing an ultra-thin design, the ultra-thin fast-charging mobile power supply on the market ignores the problem of heat generation during operation of the lithium battery board. The space in the ultra-thin installation shell is extremely limited. If the heat generated by the lithium battery board during operation cannot be dissipated in time, the lithium battery board will expand and deform or even explode, which is very likely to cause danger. Therefore, a PD mobile power supply that can dissipate heat for the lithium battery board in an ultra-thin shell is needed.

[0004] In order to solve the above problems, the present invention provides an ultra-thin PD power supply. Summary of the invention

[0005] The purpose of the present invention is to provide an ultra-thin PD power supply, which solves the problems raised in the background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions: an ultra-thin PD power supply, comprising a housing A, a housing B and a waterproof lithium battery board;

[0007] The upper and lower sides of the waterproof lithium battery board are symmetrically attached with heat-conducting copper plates, and the upper and lower sides of the waterproof lithium battery board are symmetrically provided with heat dissipation frames, and the inner cavity of the heat dissipation frame is fixedly embedded with a heat sink, and the middle of the left and right sides of the two groups of heat-conducting copper plates are fixed with heat dissipation pipes, and the two groups of heat dissipation pipes are respectively fixed transversely through the middle of the two groups of heat dissipation frames, and the two groups of heat dissipation pipes are both fixed transversely through the middle of the heat sink, and the left side of the waterproof lithium battery board is fixedly installed with a waterproof circuit board, and the top left side of the waterproof circuit board is fixedly welded with a USB and a waterproof Type-C interface;

[0008] Connecting grooves are symmetrically provided on the left and right sides of the middle part of the inner wall of the shell A and on the left and right sides of the middle part of the inner wall of the shell B. Limiting grooves are symmetrically provided on the left and right sides of the inner wall of the shell A and on the left and right sides of the inner wall of the shell B. A mounting plate A is vertically provided between the left side of the inner wall of the shell A and the left side of the inner wall of the shell B. A mounting plate B is vertically provided between the right side of the inner wall of the shell A and the right side of the inner wall of the shell B. A waterproof micro motor is provided between the right side of the inner wall of the shell A and the right side of the inner wall of the shell B. A fan blade is connected to the key slot on the right side of the rotating shaft of the waterproof micro motor. Fixed card slots are symmetrically and horizontally provided at the bottom of the inner walls on the front and rear sides of the shell B.

[0009] As a preferred embodiment of the present invention, the two groups of heat dissipation pipes are respectively connected to the inner cavities of the two groups of heat-conducting copper plates.

[0010] As a preferred embodiment of the present invention, the two groups of thermally conductive copper plates are located between the two groups of heat dissipation frames, and fixing rods are fixedly bonded between the four corners of the two groups of thermally conductive copper plates and the four corners of the two groups of heat dissipation frames.

[0011] As a preferred embodiment of the present invention, heat dissipation holes are symmetrically and vertically penetrated through the bottom of the housing A and the top of the housing B.

[0012] As a preferred embodiment of the present invention, the two groups of heat dissipation frames are fixedly inserted into the inner cavities of the shell A and the shell B respectively through connecting grooves.

[0013] As a preferred embodiment of the present invention, a mounting hole is opened transversely between the left and right sides of the mounting plate A, and the waterproof USB interface and the waterproof Type-C interface both transversely penetrate the inner cavity of the mounting hole.

[0014] As a preferred embodiment of the present invention, an air inlet hole is transversely opened between the left and right side surfaces of the mounting plate B, and a dust screen is fixedly installed on the right side of the mounting plate B through a rubber magnetic strip.

[0015] As a preferred embodiment of the present invention, support rods are symmetrically fixedly installed on the right side of the inner wall of the shell A and the right side of the inner wall of the shell B, and clamps are fixedly bonded on the facing ends of the two groups of support rods, and the waterproof micro motor is located between the two groups of clamps.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention discloses an ultra-thin PD power supply. In the actual use of the device, the waterproof micro motor drives the fan blades to rotate through the rotating shaft, so that the air outside the shell A and the shell B passes through the dustproof net and the air inlet hole into the inner cavity of the shell A and the shell B, and then the wind formed by the air is blown between the heat-conducting copper plate and the heat dissipation frame by the fan blades, and then the wind is blown out of the inner cavity of the shell A and the shell B through the gap between the heat sinks on the inner side of the heat dissipation frame. The heat-conducting copper plate absorbs the heat dissipated by the waterproof lithium battery board when it is working, and transfers the heat to the heat sink through the heat pipe, so that in the actual use of the device, the heat generated by the waterproof lithium battery board when it is working can be quickly discharged to the outside air, thereby effectively avoiding the damage and explosion caused by the temperature of the waterproof lithium battery board when it is working. The safety of the use of the PD mobile power supply is effectively improved, and the structure is fixedly connected in the device by connecting grooves, limit grooves, fixed card slots and clamps, so that the disassembly and installation of the device becomes very convenient, thereby effectively facilitating the maintenance and parts replacement of the PD mobile power supply. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0019] Figure 1 It is a front cross-sectional view of an ultra-thin PD power supply of the present invention;

[0020] Figure 2 A top view of an ultra-thin PD power supply of the present invention;

[0021] Figure 3 It is a front cross-sectional view of a heat dissipation frame and a heat-conducting copper plate of an ultra-thin PD power supply of the present invention;

[0022] Figure 4 It is a right view of a mounting plate B of an ultra-thin PD power supply of the present invention;

[0023] Figure 5 It is a left view of a mounting plate A of an ultra-thin PD power supply of the present invention;

[0024] Figure 6 It is a front cross-sectional view of a housing A, a housing B, a mounting plate, a support rod and a clamping plate of an ultra-thin PD power supply of the present invention;

[0025] Figure 7 The left side cross-sectional view of the housing A and the housing B of an ultra-thin PD power supply of the present invention.

[0026] In the figure: shell A1, fixing rod 2, connecting slot 3, waterproof circuit board 4, waterproof USB interface 5, mounting plate A6, limiting slot 7, fixing card slot 8, heat pipe 9, heat dissipation hole 10, waterproof lithium battery board 11, thermal conductive copper plate 12, heat dissipation frame 13, clamping plate 14, shell B15, support rod 16, fan blade 17, rubber magnetic strip 18, mounting plate B19, dustproof net 20, waterproof micro motor 21, heat sink 22, air inlet 23, mounting hole 24, waterproof Type-C interface 25. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0028] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "connected" and "set" should be understood in a broad sense. For example, it can be fixedly connected or set, or detachably connected or set, or integrally connected or set; the models of electrical appliances provided in the present invention are for reference only. For ordinary technicians in this field, different models of electrical appliances with the same functions can be replaced according to actual usage. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] See also Figure 1-7 ,The present invention provides a technical solution: an ultra-thin PD power supply, including a housing A1, a housing B15 and a waterproof lithium battery board 11;

[0031] The waterproof lithium battery board 11 is symmetrically attached to the upper and lower sides of the thermal conductive copper plate 12, and the waterproof lithium battery board 11 is symmetrically provided with a heat dissipation frame 13 on the upper and lower sides. The heat dissipation frame 13 is fixedly embedded with a heat sink 22 in the inner cavity. The middle of the left and right sides of the two groups of thermal conductive copper plates 12 are fixedly penetrated by a heat dissipation pipe 9. The two groups of heat dissipation pipes 9 are respectively fixedly penetrated horizontally through the middle of the two groups of heat dissipation frames 13. The two groups of heat dissipation pipes 9 are both fixedly penetrated horizontally through the middle of the heat sink 22. The left side of the waterproof lithium battery board 11 is fixedly installed with a waterproof circuit board 4 horizontally to the left, and the USB5 and waterproof Type-C interfaces 25 are fixedly welded on the left side of the top of the waterproof circuit board 4;

[0032] Connecting grooves 3 are symmetrically provided on the left and right sides of the middle part of the inner wall of the shell A1 and on the left and right sides of the middle part of the inner wall of the shell B15, limiting grooves 7 are symmetrically provided on the left and right sides of the inner wall of the shell A1 and on the left and right sides of the inner wall of the shell B15, a mounting plate A6 is vertically provided between the left side of the inner wall of the shell A1 and the left side of the inner wall of the shell B15, a mounting plate B19 is vertically provided between the right side of the inner wall of the shell A1 and the right side of the inner wall of the shell B15, a waterproof micro motor 21 is provided between the right side of the inner wall of the shell A1 and the right side of the inner wall of the shell B15, a fan blade 17 is connected to the key slot on the right side of the rotating shaft of the waterproof micro motor 21, and fixing slots 8 are symmetrically and horizontally provided at the bottom of the inner walls on the front and rear sides of the shell B15.

[0033] In this embodiment (see Figure 1 ), the waterproof micro motor 21 starts to work, and the waterproof micro motor 21 drives the fan blades 17 to rotate through the rotating shaft, so that the air outside the shell A1 and the shell B15 passes through the dustproof net 20 and the air inlet 23 into the inner cavity of the shell A1 and the shell B15, and then the wind formed by the air is blown by the fan blades 17 to between the thermal conductive copper plate 12 and the heat dissipation frame 13, and then the wind is blown out of the inner cavity of the shell A1 and the shell B15 through the gap between the heat sink 22 on the inner side of the heat sink 13, and the thermal conductive copper plate 12 absorbs the heat dissipated by the waterproof lithium battery board 11 when it is working, and transfers the heat to the heat sink 22 through the heat dissipation pipe 9, and the heat sink 22 dissipates the heat into the air.

[0034] The two groups of heat dissipation pipes 9 are respectively connected to the inner cavities of the two groups of heat-conducting copper plates 12 .

[0035] In this embodiment (see Figure 1 ), through the setting of the heat dissipation pipe 9, the heat in the inner cavity of the heat-conducting copper plate 12 enters the inner cavity of the heat dissipation pipe 9, and then is transferred to the heat sink 22 through the heat dissipation pipe 9.

[0036] The two groups of thermally conductive copper plates 12 are both located between the two groups of heat dissipation frames 13 , and fixing rods 2 are fixedly bonded between the four corners of the two groups of thermally conductive copper plates 12 and the four corners of the two groups of heat dissipation frames 13 .

[0037] In this embodiment (see Figure 1 ), by setting the fixing rod 2, the heat dissipation frame 13 and the heat-conducting copper plate 12 can be fixedly installed together through the fixing rod 2.

[0038] The bottom of the housing A1 and the top of the housing B15 are symmetrically and vertically penetrated with heat dissipation holes 10 .

[0039] In this embodiment (see Figure 1 ), through the setting of the heat dissipation hole 10, the hot air in the inner cavity of the shell A1 and the shell B15 is discharged through the heat dissipation hole 10.

[0040] The two groups of heat dissipation frames 13 are fixedly inserted into the inner cavities of the shell A1 and the shell B15 through the connecting grooves 3 .

[0041] In this embodiment (see Figure 1 ), through the setting of the connecting groove 3, the heat dissipation frame 13 can be conveniently fixed to the inner wall of the shell A1 and the shell B15 through the connecting groove 3.

[0042] Among them, a mounting hole 24 is horizontally opened between the left and right side surfaces of the mounting plate A6, and the waterproof USB interface 5 and the waterproof Type-C interface 25 both horizontally penetrate the inner cavity of the mounting hole 24.

[0043] In this embodiment (see Figure 1 ), through the setting of the waterproof USB interface 5 and the waterproof Type-C interface 25, the USB interface end of the USB charging cable is inserted into the inner cavity of the waterproof USB interface 5, or the Type-C charging cable Type-C interface end is inserted into the inner cavity of the waterproof Type-C interface 25, and then power can be supplied to the external electronic device.

[0044] An air inlet hole 23 is transversely provided between the left and right side surfaces of the mounting plate B19 , and a dust screen 20 is fixedly installed on the right side surface of the mounting plate B19 via a rubber magnetic strip 18 .

[0045] In this embodiment (see Figure 1 ), through the setting of the dustproof net 20, the dustproof net 20 can filter the air entering the inner cavity of the shell A1 and the shell B15, and the dustproof net 20 is fixed to the right side of the mounting plate B19 through the rubber magnetic strip 26, and can be easily removed for cleaning and replacement.

[0046] Among them, support rods 16 are symmetrically fixedly installed on the right side of the inner wall of the shell A1 and the right side of the inner wall of the shell B15, and clamping plates 14 are fixedly bonded on the facing ends of the two groups of support rods 16. The waterproof micro motor 21 is located between the two groups of clamping plates 14.

[0047] In this embodiment (see Figure 1 ), through the setting of the clamping plate 14, the clamping plate 14 fixes and clamps the waterproof micro motor 21.

[0048] It should be noted that the present invention is an ultra-thin PD power supply, including a shell A1, a fixing rod 2, a connecting groove 3, a waterproof circuit board 4, a waterproof USB interface 5, a mounting plate A6, a limit groove 7, a fixing card slot 8, a heat pipe 9, a heat dissipation hole 10, a waterproof lithium battery board 11, a thermal conductive copper plate 12, a heat dissipation frame 13, a splint 14, a shell B15, a support rod 16, a fan blade 17, a rubber magnetic strip 18, a mounting plate B19, a dustproof net 20, a waterproof micro motor 21, a heat sink 22, an air inlet 23, a mounting hole 24, and a waterproof Type-C interface 25. All components are universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or through conventional experimental methods.

[0049] Working principle: The waterproof micro motor 21 is electrically connected to the waterproof circuit board 4 through a wire. When in use, the USB interface end of the USB charging cable is inserted into the inner cavity of the waterproof USB interface 5, or the Type-C charging cable Type-C interface end is inserted into the inner cavity of the waterproof Type-C interface 25, and then power can be supplied to the external electronic device. At the same time, the waterproof micro motor 21 starts to work. The waterproof micro motor 21 drives the fan blades 17 to rotate through the rotating shaft, so that the air outside the shell A1 and the shell B15 passes through the dustproof net 20 and enters the inner cavity of the shell A1 and the shell B15 through the air inlet 23, and then the wind formed by the air is blown by the fan blades 17 to between the thermal conductive copper plate 12 and the heat dissipation frame 13, and then the wind is blown out of the inner cavity of the shell A1 and the shell B15 through the gap between the heat sink 22 on the inner side of the heat sink 13, and the thermal conductive copper plate 12 absorbs the heat dissipated by the waterproof lithium battery board 11 when working, and transfers the heat to the heat sink 22 through the heat pipe 9, and the heat sink 22 dissipates the heat into the air.

[0050] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0051] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An ultra-thin PD power supply, characterized in that: It comprises a housing A (1), a housing B (15) and a waterproof lithium battery panel (11); The upper and lower sides of the waterproof lithium battery board (11) are symmetrically and closely attached to the heat-conducting copper plates (12); the upper and lower sides of the waterproof lithium battery board (11) are symmetrically provided with heat dissipation frames (13); the inner cavity of the heat dissipation frame (13) is fixedly embedded with a heat sink (22); heat dissipation pipes (9) are fixedly penetrated through the middle of the left and right sides of the two groups of heat-conducting copper plates (12); the two groups of heat dissipation pipes (9) are respectively fixedly penetrated through the middle of the two groups of heat dissipation frames (13); the two groups of heat dissipation pipes (9) are both fixedly penetrated through the middle of the heat sink (22); a waterproof circuit board (4) is fixedly installed on the left side of the waterproof lithium battery board (11); a waterproof USB interface (5) and a waterproof Type-C interface (25) are fixedly welded on the left side of the top of the waterproof circuit board (4); The left and right sides of the middle of the inner wall of the shell A (1) and the left and right sides of the middle of the inner wall of the shell B (15) are symmetrically provided with connection grooves (3); the left and right sides of the inner wall of the shell A (1) and the left and right sides of the inner wall of the shell B (15) are symmetrically provided with limit grooves (7); a mounting plate A (6) is vertically arranged between the left side of the inner wall of the shell A (1) and the left side of the inner wall of the shell B (15); a mounting plate B (19) is vertically arranged between the right side of the inner wall of the shell A (1) and the right side of the inner wall of the shell B (15); a waterproof micro motor (21) is arranged between the right side of the inner wall of the shell A (1) and the right side of the inner wall of the shell B (15); the rotating shaft of the waterproof micro motor (21) is on the right side. The side key slot is connected to a fan blade (17); the bottom of the inner wall of the front and rear sides of the shell B (15) is symmetrically and laterally provided with a fixed card slot (8); the two groups of heat pipes (9) are respectively connected to the inner cavities of the two groups of heat-conducting copper plates (12); the two groups of heat-conducting copper plates (12) are located between the two groups of heat-dissipating frames (13); the four corners of the two groups of heat-conducting copper plates (12) and the four corners of the two groups of heat-dissipating frames (13) are fixedly bonded with a fixed rod (2); the bottom of the shell A (1) and the top of the shell B (15) are symmetrically and vertically penetrated with heat dissipation holes (10); the two groups of heat-dissipating frames (13) are respectively fixedly inserted into the inner cavities of the shell A (1) and the shell B (15) through the connecting slot (3).

2. The ultra-thin PD power supply according to claim 1, characterized in that: A mounting hole (24) is provided transversely between the left and right side surfaces of the mounting plate A (6), and the waterproof USB interface (5) and the waterproof Type-C interface (25) both transversely penetrate the inner cavity of the mounting hole (24).

3. The ultra-thin PD power supply according to claim 1, characterized in that: An air inlet hole (23) is provided transversely through the left and right side surfaces of the mounting plate B (19), and a dust screen (20) is fixedly mounted on the right side surface of the mounting plate B (19) via a rubber magnetic strip (18).

4. The ultra-thin PD power supply according to claim 1, characterized in that: Support rods (16) are symmetrically fixedly installed on the right side of the inner wall of the shell A (1) and the right side of the inner wall of the shell B (15), and clamping plates (14) are fixedly bonded to the facing ends of the two groups of support rods (16), and the waterproof micro motor (21) is located between the two groups of clamping plates (14).

Citation Information

Patent Citations

  • Ultrathin PD power supply

    CN213072157U